FaultScore

2004 BMW 545I engine problems

12 of the 77 complaints about the 2004 BMW 545I are about the engine — 16% of everything reported for this model year. Half of the failures with a mileage on record happened before 97,000 miles.

B

12

Complaints

0

Crashes

0

Fires

0

Injuries

Exactly what failed

Engine 10 83.3%
Engine AND Engine Cooling 2 16.7%

What owners said

Filed with NHTSA, in their own words.

at 97,000 miles Hartland, WI

ENGINE

VALVE COVER GASKET LEAK, TIMING CHAIN COVER GASKET LEAK, VALVE STEM LEAK.

NHTSA complaint #11253982 — an unverified report by a vehicle owner.

at 106,590 miles West Lafayette, IN

ENGINE AND ENGINE COOLING

I CAME BACK FROM MY SUMMER HOLIDAY, AND RESTARTED MY CAR. A LOT OF WARNINGS APPEARS ON THE ODOMETER. ABOUT ENGINE, AIRBAGS, STEERING, TIRE PRESSURE, AND SEAT BELT. (I HAVE CHECKED THE TIRE PRESSURE, IT IS NORMAL. AND I ALWAYS LOCK THE SEAT BELT BEFORE DRIVING). IN ADDITION, THE NAVIGATION SCREEN AND RADIO DIED. FURTHERMORE, THE CAR LOSE ELECTRICITY AFTER IT SHUTS DOWN. AFTER MORE THAN 3 HOURS OF SHUT DOWN, IT WON'T HAVE ENOUGH POWER TO RE-IGNITE. I CHECK ON NHTSA WEBSITE THAT THERE ARE THREE RECALL ISSUES THAT MY CAR WAS INCLUDED, AND RELATED TO THE ISSUES I AM REPORTING RIGHT NOW. ABOUT AIR BAGS (08V384000), ENGINE (12E029000), AND ELECTRICAL SYSTEM (12V126000). BUT I CANNOT FIND OUT ANY INFORMATION BY MY VIN NUMBER ON NHTSA. IT IS A USED CAR, I AM NOT SURE WHETHER THE FORMER USER RESPONDED THE RECALL BEFORE. EVEN IF THIS CAR WAS RECALLED BEFORE, I DON'T KNOW WHETHER IT WAS FIXED PROPERLY, AND THE SIMILAR ISSUES WOULD NOT HAPPEN AGAIN.

NHTSA complaint #11015508 — an unverified report by a vehicle owner.

at 220,000 miles Theodore, AL

ENGINE

DRIVE MODERATELY KEEPS POPPING UP AN SERVICE ENGINE AFTER GETTING BMW TO CHECK IT AN FIX IT ALSO IT WON'T CRANK SOMETIMES BUT THE BATTERY AN ALTERNATOR IS BRAND NEW BUT AFTER IT SIT FOR HOURS IT FINALLY CRANK UP, MAYBE IT'S AN SECURITY ISSUE BUT IT'S UNNECESSARY

NHTSA complaint #10895079 — an unverified report by a vehicle owner.

at 140,000 miles Cincinnati, OH

ENGINE

TL* THE CONTACT OWNS A 2004 BMW 545I. WHILE DRIVING 65 MPH, THE VEHICLE OVERHEATED. THE CONTACT STATED STATED THAT THE PUMP COOL PIPE WAS MAKING THE VEHICLE OVERHEAT. THE CONTACT STATED THAT THE VEHICLE WAS DIAGNOSED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 140,000.

NHTSA complaint #10865210 — an unverified report by a vehicle owner.

at 71,487 miles Surfside Beach, SC

ENGINE

CUSTOM ORDERED 545I IN 2004 AS STILL ORIGINAL/EXISTING OWNER. HAVE HAD REPEATED ELECTRICAL ERRORS ON I DRIVE "DYNAMIC DRIVE FAILURE PROCEED WITH CAUTION AS THE STEERING HAS BEEN EFFECTED AND SEE YOUR BMW AUTHORIZED REP," "ELECTRICAL FAILURE SEE YOUR BMW AUTHORIZED REP. IMMEDIATELY PROCEED WITH CAUTION, "PASSENGER RESTRAINT FAULT PROCEED WITH CAUTION EFFECTING BELT AND BELT FORCE LIMITER, STALLING AT VERY LOW AND AS HIGH RATES OF SPEED AS HIGH AS 70 MPH WITHOUT ANY WARNING." SOMETIMES THE CAR LOGS THE ERRORS AND MANY TIMES IT DOESN'T FULLY THAT IT TAKES BMW NA'S COMPUTER TO ACCESS THE EXTENDED RAM IN THE CAR TO RETRIEVE PER BMW NA THAT THE DEALERSHIPS CAN'T. I EVEN HAVE PICTURES OF THE ERRORS THE CAR DOESN'T LOG SO THEY CLAIM THEY CAN'T DO ANYTHING. BMW ENGINEERS IN GERMANY HAVE BEEN INVOLVED AS THE CAR REFUSED TO REPROGRAM TWICE FOR THE DEALERSHIP. THIS CAR IS COMPLIANT W/ALL RECALLS PER THE DEALER AND HAS BEEN IN THE SHOP OVER 16 TIMES W/ONLY 70K MILES. THE DEALER AND BMW NA CAN'T DETERMINE THE ROOT CAUSE OF THE PROBLEMS EXCEPT TO SAY THEY THINK THEY'RE BEING TRIGGERED BY LOW VOLTAGE AND ITS HAD 3 BATTERIES AT LESS THAN 70K MILES, ISN'T DRIVEN MUCH, AND BMW NA NOR THE DEALERSHIP CAN PERMANENTLY RESOLVE THE ERRORS AND STALLING AND/OR STOP THEM. BMW NA AND THE DEALERSHIP HAVE REPLACED THE ENTIRE WIRING HARNESS AT 13K MILES, HAVE REFUSED TO TAKE THE CAR BACK AFTER SEVERAL ATTEMPTS AFTER QUALIFYING AS A LEMON UNDER THE LEMON LAW SINCE BEFORE 10K MILES AND BEEN GIVEN MULTIPLE EXCUSES FOR ALL OF THE ERRORS THEY CAN'T RESOLVE. THEY KEEP TELLING US TO BRING IT BACK EVERY TIME, BUY AN EXTENDED WARRANTY AT $6K TO CONTINUALLY SERVICE ELECTRICAL AND STALLING/RUNNING ROUGH ISSUES THEY CAN'T FIX UNDER ORIGINAL FACTORY WARRANTY. THEY'RE NOT REPORTING SERVICE TRIPS TO CARFAX AND REFUSE TO RELEASE DOCUMENTATION ON THE CAR REGARDING THE PROBLEMS TO US OR OUR ATTORNEYS.

NHTSA complaint #10542730 — an unverified report by a vehicle owner.

at 94,000 miles Seattle, WA

ENGINE

TL* THE CONTACT OWNS A 2004 BMW 545I. THE CONTACT STATED THAT WHILE AT A COMPLETE STOP, HE ATTEMPTED TO ACCELERATE AND A LARGE CLOUD OF SMOKE EMITTED FROM THE EXHAUST. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS FOUND THAT THE VALVE STEM SEALS HAD FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 94,000.

NHTSA complaint #10520647 — an unverified report by a vehicle owner.

at 104,000 miles Oakley, CA

ENGINE

WHEN I GOT UP OUT THE SEAT THE AIRBAG AND SEAT BELT INDICATOR CAME ON AND IS STILL ON. IT SAYS PASSENGER RESTRAINT SYSTEM MALFUNCTION. AND IT WILL NOT DEPLOY AIRBAGS. ALSO THERE HAVE BEEN A FEW OIL LEAKS IN THE ENGINE.

NHTSA complaint #10512462 — an unverified report by a vehicle owner.

at 87,000 miles Seaford, NY

ENGINE

VEHICLE SLIPS IN AN OUT OF 5TH AND 6TH GEAR WHEN TRAVELING AT CONSTANT 35 TO 40 MPH IN AUTO MODE AND AROUND 60 MPH IN DS MODE. NOTICEABLE OIL LEAKS AS WELL AS OCCASIONAL SMOKE FROM TAILPIPE AND VEHICLE BANGS INTO GEAR ( WHILE DOWNSHIFTING ON OCCASION) ALSO NOTICED THAT THE ELECTRICAL SYSTEM SEEMS TO CUT OUT FOR A SPLIT SECOND WHILE DRIVING. HEADS UP DISPLAY AND RADIO ILLUSTRATES THIS FINDING AS THEY SHUT OFF FOR A SECOND. THE CLOCK IS ALSO BEHIND A FEW MINUTES / WEEK BECAUSE OF THIS.

NHTSA complaint #10511606 — an unverified report by a vehicle owner.

at 65,000 miles Selah, WA

ENGINE

WHEN BEGINNING TO DRIVE, THE VEHICLE WOULD SLAM TO THE POINT WHERE I THOUGHT I WAS REAR ENDED. I TOOK THE CAR TO MY MECHANIC AND HE SAID IT WAS THE TRANSMISSION AND THE FIX WAS COSTLY. CONTINUES TO DO THIS AT TIMES AND WILL ALSO DO A SMALLER SCALE SLAM WHEN SLOWING TO A STOP LIGHT OR STOP SIGN.

NHTSA complaint #10486032 — an unverified report by a vehicle owner.

at 156,215 miles Shawnee, KS

ENGINE

TRANSMISSION JERKS AND SLIPS. WHEN COMING TO A STOP, THE CAR SLAMS INTO GEAR. THIS COULD CAUSE A MAJOR ACCIDENT IF THIS OCCURRED DURING WET OR ICY ROAD CONDITIONS DUE TO BREAKING TRACTION FROM WHEELS AND ROAD SURFACE. THIS IS A MAJOR CONCERN AND AFTER DOING SOME RESEARCH, THOUSANDS OF 5 SERIES BMW'S HAVE THIS PROBLEM. THE RESULT IS A DEFECTIVE MECHATRONICS WHICH COSTS BETWEEN $5000-$8000 TO FIX AND NOT COVERED BY BMW OR UNDER WARRANTY.

NHTSA complaint #10486122 — an unverified report by a vehicle owner.

NEW Haven, CT

ENGINE AND ENGINE COOLING

ON BMW WITH THE N62 4.4L V8 ENGINE THERE'S AN OIL LEAK ON THE ALTERNATOR BRACKET THAT LEAKS FOR A WHILE UNTIL IT IS INSPECTED AND FOUND IT LEAKS OIL ON THE STEERING COMPONENTS I THINK CAUSING THE STEERING COMPONENTS TO DETERIORATE AFTER A WHILE CAUSING A SAFETY ISSUE. THE OIL LEAK EVENTUALLY HAPPENS TO ALL N62 4.4L V8 ENGINES.

NHTSA complaint #10475298 — an unverified report by a vehicle owner.

at 75,000 miles Clive, IA

ENGINE

INTERMITTENT HARSH 2-1 DOWNSHIFT (JOLT) WHEN COMING TO A STOP WITH LIGHT BRAKE APPLICATION. JOLTS AND/OR JERKS FELT WHEN REACCELERATING AFTER COASTING. JUDDER WHEN GENTLY ACCELERATING (MOST NOTICEABLE AT AN ENGINE SPEED BELOW 2,000 RPM).

NHTSA complaint #10465857 — an unverified report by a vehicle owner.

Other 2004 BMW 545I problems

← Full 2004 BMW 545I report