25 of the
299 complaints filed about the BMW Z3
are about the body and structure —
8% of everything owners reported.
The worst model year for it is 1999.
Rear subframe suspension weld bolt crack from the body subframe, Can observe on the truck of the car the fracture weld bolds. Critical, because it hold on site the differential and rear drives components.
NHTSA complaint #11553671 — an unverified report by a vehicle owner.
I HAVE A 1998 Z3 M ROADSTER AND THE TRUNK WELDS HOLDING THE SUBFRAME IS FAILING. THIS IS A COMMONLY DOCUMENTED ISSUES. BMW DEALERS ACKNOWLEDGE THE ISSUE BUT BMW NORTH AMERICA WILL NOT FIX IT. THIS IS A WELDING/MANUFACTURING DEFECT THAT CAN LEAD TO THE DIFFERENTIAL AND SUSPENSION COMPONENTS IN THE REAR TO COMPLETELY SEPARATE.
NHTSA complaint #11165993 — an unverified report by a vehicle owner.
VERY WELL KNOWN FAILURE, JUST SEARCH FOR "BMW Z3 SUBFRAME FAILURE". IT IS A DESIGN FLAW BY BMW THAT AFFECTS A LOT OF Z3'S THROUGH ALL MODEL YEARS. MINE STARTED TO POP ONE WELD AT 88K MILES. IT CAN CAUSE THE REAR ALIGNMENT TO BE OFF, IN WORST CASE THE TRUNK FLOOR IS TORN OUT AND THE DIFFERENTIAL FALLS TO THE GROUND. CLUNKING FROM THE BACK WHILE SHIFTING IN THE FIRST TWO GEARS IS ONE INDICATOR THIS DAMAGE IS NOT FAR AWAY. THIS IS ONE FORUM THREAD THAT DESCRIBES THE ISSUE WELL: HTTPS://WWW.BIMMERFORUMS.COM/FORUM/SHOWTHREAD.PHP?1979601-SUBFRAME-TRUNK-FLOOR-DIFFERENTIAL-MOUNT-FAILURE
NHTSA complaint #11032127 — an unverified report by a vehicle owner.
2001 BMW Z3. CONSUMER WRITES IN REGARDS TO SEVERAL VEHICLE PROBLEMS AND UNSATISFACTORY CUSTOMER SERVICE FROM DEALERSHIP. *SMD THE CONSUMER STATED HE PURCHASED THE VEHICLE ON EBAY. WHEN THE VEHICLE WAS ARRIVED AND THEN EVALUATED, HE WAS INFORMED THE TIRES WERE OVER 10 YEARS OLD, SEVERAL LIGHTS WERE INOPERABLE, BOTH FOG LIGHT AND LEFT PARKING AND TURNING LIGHTS DID NOT WORK. THERE WAS A CRACK IN THE DASHBOARD, THE SEAT BELT GUIDE ON THE DRIVER'S SEAT WAS BROKEN, THE SEATS SLID FORWARD WHEN STOPPING WHICH CAUSED HIM, TO UNEXPECTEDLY STEP ON THE ACCELERATOR THE REAR WINDOW WAS SCRATCHED AND FADED TO ZERO VISIBILITY, THE MAIN SPEAKER WAS BLOWN. IN ADDITION, A MANIFOLD HOSE REQUIRED REPLACEMENT DUE TO A LEAK, THE KEYS HAD TO BE REPROGRAMMED TO UNLOCK THE DOORS AND TRUNK. *JB THE DASHBOARD WAS CRACKED, THE REAR BRAKES FAILED UPDATED 04/15/15
NHTSA complaint #10567172 — an unverified report by a vehicle owner.
I HAVE SUBFRAME DAMAGE, IN THE TRUNK IT'S MOST VISIBLE WITH THE CARPET OUT, I CAN SEE THE SPOT WELDS HAVE POPPED, CRACKED, BROKE FREE, WHATEVER. THUS CAN CAUSE A MASSIVE RISK TO AS IF ANYMORE POP THE DIFFERENTIAL COULD POSSIBLE TEAR NEXT THE BRACKET THAT HOLDS IT UP.
NHTSA complaint #10477242 — an unverified report by a vehicle owner.
ON 24JUN2011, I SWERVED FROM A PARALLEL LANE TO AVOID BEING SIDESWIPED. NO CONTACT WAS MADE BETWEEN VEHICLES. HOWEVER, I NOTICED A NOISE COMING FROM THE REAR OF THE VEHICLE. THE VEHILE HAS A MANUAL TRANSMISSION. I TOOK THE VEHICLE TO AN AUTO BODY REPAIR SHOP. AFTER EXAMINING THE VEHICLE THEY TOLD ME THAT: THE FLANGE/BRACKET THAT HELD THE DIFFERENTIAL IN PLACE HAD A COMPLETE HAIR-LINE FRACTURE; AND, THAT A SUBSTANTIAL NUMBER OF SPOT WELDS HOLDING THE BODY ON TO THE FRAME HAD FAILED. I MADE CONTACT WITH THE LOCAL BMW DEALERSHIP MCGRATH BMW, OCATED IN WESTMONT, IL AND TOLD THEM OF THE INCIDENT. THEY STATED THAT THEY DID NOT UNDERTAKE BODY REPAIRS AND DIRECTED ME TO A FIRM WHICH DID ALL TYPES OF BODY AND STRUCTURAL REPAIRS AND WAS ACCREDITED BY BMW. I WAS GIVEN AN ESTIMATE FOR THE REPAIR OF BETWEEN $5,000-$6,000, AND WAS TOLD THAT THERE WAS NO PROGRAM OFFERED BY BMW TO SHARE IN THE COST OF THE FLANGE/BRACKET AND BODY REPAIR. I WENT BACK TO MY LOCAL BODY SHOP AND TOLD THEM TO ESTIMATE THE COST AND I ALSO REPORTED THE PROBLEM TO MY AUTO INSURANCE (STATE FARM). AN ADJUSTER FROM STATE FARM REVIEWED THE FAILURES AND STATED THAT THE CONDITION WAS ONE OF A PROBLEM IN MANUFACTURE AND NOT COVERED BY MY AUTO INSURANCE. MY BODY SHOP THEN GAVE ME AN ESTIMATE OF A NOT TO EXCEED FIGURE OF APPROXIMATELY $2,500. I TOLD THEM TO UNDERTAKE THE REPAIR. THE FLANGE/BRACKET HAS BEEN REPLACED AND REINFORCED AND THE BODY AND FRAME HAVE SINCE BEEN REWELDED AT A TOTAL COST TO ME OF $1600. ADDITIONALLY, I SPENT AN ADDITIONAL $100 FOR A ALIGNMENT (FIRESTONE OF COUNTRYSIDE, IL) THE LOCAL BODY SHOP IS DOUGLAS AUTO BODY, 4015 EBERLY AVENUE, BROOKFIELD, IL (708) 485-7774 - THEY ARE A BODY AND STRUCTURAL REPAIR SHOP APPROVED BY STATE FARM INSURANCE. THIS VEHICLE HAS BEEN USED BY ME AS A STREET VEHICLE AND NOT FOR RACING OR TRACK USE OF ANY KIND. THE FAILURES SEEM TO BE A MFG. DESIGN FLAW.
NHTSA complaint #10436004 — an unverified report by a vehicle owner.
I HEARD A CREAKING FROM THE REAR OF MY CAR, I PUT IT ON JACKS TO CHECK IT OUT. TO MY SURPRISE I FOUND EXTENSIVE DAMAGE TO THE FLOOR PAN MAINLY AROUND THE DIFFERENTIAL MOUNT. THE CAR IS UNDRIVABLE., BUT YET BMW WILL NOT TAKE FULL RESPONSIBILITY FOR THE MATTER. I SEE IT AS A SAFETY ISSUE AS IF I DID NOT CHECK IT AND CONTINUED TO DRIVE THE CRACKS AND TEARS IN THE BODY METAL THAT EXIST COULD HAVE CONTINUED EVEN FURTHER AND LED TO AN ACCIDENT OR WORSE. I WAS ESTIMATED AT A WHOPPING 5200 DOLLARS WHICH BMW SAID THEY WOULD ONLY PAY 3000 OF. I BELIEVE IT IS A MANUFACTURER DEFECT, SO IT SHOULD BE PAID IN FULLY BY THE COMPANY, BUT THEY WILL NOT STAND UP THE THEIR FAULT. I HAVE AT THIS TIME NO CHOICE BUT TO DRIVE THE VEHICLE IN ITS CURRENT STATE, THERE ARE CASES OF SIMILAR SUBFRAME PROBLEMS POPPING UP ALL OVER FORUMS ONLINE. ENTHUSIASTS OF THE Z3 WILL RECOGNIZE THIS ISSUE IF THEY TEDIOUSLY AND CAREFULLY INSPECT THEIR CARS, HOWEVER THE AVERAGE PERSON WHO JUST BUYS THEIR CAR AND DRIVES IT AROUND HAS ABSOLUTELY NO IDEA OF THE PROBLEM AT HAND AND THE POSSIBLE SAFETY ISSUE THAT IT MAY LEAD UP TO IF NOT TAKEN CARE OF PROPERLY.
NHTSA complaint #10433570 — an unverified report by a vehicle owner.
REAR SUBFRAME ON VEHICLE HAS TORN FROM THE REAR UNDER PANEL ON VEHICLE. THE TRUNK FLOOR ON VEHICLE IS FALLING OUT FROM UNDERNEATH, THIS POSES A MASSIVE SAFETY ISSUE. WAS TOLD BY TECHNICIAN VEHICLE IS NO LONGER SAFE TO OPERATE.
NHTSA complaint #10389650 — an unverified report by a vehicle owner.
MY 1999 BMW Z3 ROADSTER BEGAN DRIVING FUNNY AND MAKING SQUEAKING NOISES, IN THE REAR. THEN I NOTICED THE BACK TIRES, WERE STARTING TO KICK OUT AND LOOK STRANGE. THEN MY CAR BEGAN MAKING A BAD VIBRATING SOUND, COMING FROM THE BACK TIRES, WHEN I WAS IN FIRST GEAR. I TOOK IT TO SHOP. THEY JACKED IT UP, AND FOUND, THAT THE DIFFERENTIAL UNIT, HAS SEPARATED FROM THE SUB-FRAME.
NHTSA complaint #10378233 — an unverified report by a vehicle owner.
TL*THE CONTACT OWNS A 2000 BMW Z3. THE CONTACT HEARD A LOUD NOISE UNDERNEATH THE VEHICLE. A LOCAL MECHANIC STATED THAT THERE WAS AN 8 INCH FRACTURE IN THE SUBFRAME. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER AND THEY WELDED THE FRAME. ONE YEAR LATER, THE CONTACT NOTICED THAT THE REAR TIRES, WHERE THE CRACK WAS LOCATED, HAD ABNORMAL WEAR. SHE TOOK HER VEHICLE BACK TO A MECHANIC AND IS IN THE PROCESS OF HAVING IT INSPECTED. THE FAILURE MILEAGE WAS 135,000 AND CURRENT MILEAGE WAS 148,000.
NHTSA complaint #10244305 — an unverified report by a vehicle owner.
I NOTICED A SQUEAKING NOISE COMING FROM THE BACK OF MY 1999 BMW Z3 COUPE. WHEN I HAD IT CHECKED I FOUND IT WAS A SMALL CRACK WHERE THE SUBFRAME HAD BEEN FACTORY REINFORCED. THE REINFORCEMENTS WERE FAILING IN THE BACK OF THE CAR NEAR THE TRUNK FLOORING AND THE SWAYBAR. THE MECHANIC STATED IT WOULD COST $6500 TO REPLACE THE CRACKING FRAME, OR I COULD GO TO ANOTHER SHOP AND HAVE IT SPOT WELDED TO REINFORCE AND STOP THE CRACK FROM GETTING LARGER.
NHTSA complaint #10209219 — an unverified report by a vehicle owner.
I NOTICED A SQUEAKING NOISE COMING FROM THE BACK OF MY 1999 BMW Z3 COUPE. WHEN I HAD IT CHECKED I FOUND IT WAS A SMALL CRACK WHERE THE SUBFRAME HAD BEEN FACTORY REINFORCED. THE REINFORCEMENTS WERE FAILING IN THE BACK OF THE CAR NEAR THE TRUNK FLOORING AND THE SWAYBAR. THE MECHANIC STATED IT WOULD COST $6500 TO REPLACE THE CRACKING FRAME, OR I COULD GO TO ANOTHER SHOP AND HAVE IT SPOT WELDED TO REINFORCE AND STOP THE CRACK FROM GETTING LARGER.
NHTSA complaint #10209219 — an unverified report by a vehicle owner.
1999 Z3 M COUPE DIFFERENTIAL MOUNT TRUNK FLOOR SUPPORT FAILURE. I TOOK IN MY CAR FOR MY 90 THOUSAND MILE SERVICE AND WAS INFORMED BY THE SHOP (WWW.THEMSHOP.COM) LOCATED IN GLENDALE, CA. THAT MY SUBFLOOR WAS CRACKED AND UNLESS I FIXED IT MY CAR WOULD BE USELESS, AND NOT DRIVABLE. I HAD TO SPEND OVER $2,800 TO FIX MY CAR WHICH IS VERY DISAPPOINTING ESPECIALLY SINCE THIS IS A WEEKEND CAR NOW AND WHEN YOU PAY $46,000 FOR A BMW YOU DO NOT EXPECT THE FRAME TO FAIL....
NHTSA complaint #10188514 — an unverified report by a vehicle owner.
1999 Z3 M COUPE DIFFERENTIAL MOUNT TRUNK FLOOR SUPPORT FAILURE. I TOOK IN MY CAR FOR MY 90 THOUSAND MILE SERVICE AND WAS INFORMED BY THE SHOP (WWW.THEMSHOP.COM) LOCATED IN GLENDALE, CA. THAT MY SUBFLOOR WAS CRACKED AND UNLESS I FIXED IT MY CAR WOULD BE USELESS, AND NOT DRIVABLE. I HAD TO SPEND OVER $2,800 TO FIX MY CAR WHICH IS VERY DISAPPOINTING ESPECIALLY SINCE THIS IS A WEEKEND CAR NOW AND WHEN YOU PAY $46,000 FOR A BMW YOU DO NOT EXPECT THE FRAME TO FAIL....
NHTSA complaint #10188514 — an unverified report by a vehicle owner.
DT*: THE CONTACT STATED WHILE DRIVING 70 MPH DURING CLEAR CONDITIONS, THE FRONT DRIVER SIDE AIR BAG DEPLOYED WITHOUT WARNING OR IMPACT TO THE VEHICLE. THERE WAS NO DEBRIS OR POTHOLES PRESENT. THE CONTACT SUFFERED CUTS, BRUISING AND SCARING TO THE LEFT ARM. THE CONTACT DROVE TO THE HOSPITAL. THE SERVICE DEALER AND MANUFACTURER WERE NOTIFIED AND PHOTOS WERE TAKEN OF THE VEHICLE AND INJURIES. UPDATED 11/16/2006 -THE GAS GAUGE AND ODOMETER WERE INOPERATIVE. THE DEALER REPLACED THE INSTRUMENT CLUSTER. THE DRIVER'S DOOR GRAB HANDLE WAS REPLACED. THE REAR SHOCKS AND MOUNTS WERE REPLACED. THERE WAS A POWER STEERING LEAK. THE DEALER REPLACED THE POWER STEERING HOSE RES TO PUMP. THE DEALER REPLACED THE FLEX COUPLER ON THE DRIVE SHAFT.
NHTSA complaint #10171793 — an unverified report by a vehicle owner.
I AM THE THIRD OWNER OF THIS CAR, IT WAS ALWAYS GARAGED AND USED AS A WEEKEND PLEASURE VEHICLE. CLEAN CARFAX, NEVER RACED, WHAT I THOUGHT WAS A GOOD PURCHASE. TWO SPOT WELDS IN THE TRUNK WERE NOT ACTUALLY HOLDING ANYTHING TOGETHER (ROBOT ERROR) AND THERE WAS A SMALL CRACK ON MY DIFFERENTIAL MOUNT. I PURCHASED A REINFORCEMENT KIT AND INSTALL FROM SPORTS CAR LLC, WHICH INCLUDES A NEW MOUNT (DUAL EAR FROM AN E36 M3) AND SEVERAL REINFORCING BRACKETS BEING WELDED INTO THE TRUNK AREA. THIS COST ME SEVERAL THOUSAND DOLLARS JUST TO ENSURE MY PERSONAL SAFETY AND KEEP MY CAR AT THE SAME TIME.
NHTSA complaint #10141850 — an unverified report by a vehicle owner.
THE WELDS CONNECTING THE SUBFRAME TO THE FLOOR ON THE UNDERSIDE OF THE REAR OF THE CAR HAVE BEGUN TO FAIL. THIS WAS FOUND AFTER THE AREA BEGAN TO MAKE NOISES WHEN SHIFTING THE CAR OR GOING OVER BUMPS.
NHTSA complaint #10133930 — an unverified report by a vehicle owner.
I HAVE 1999 BMW Z3 HATCHBACK "COUPE" , AFTER GETTING A LOUD SHUTER IN THE REAR OF MY CAR, I INVESTIGATED THE AREA AND FOUND THAT MY BODY IS TEARING AWAY FROM THE FRAME OF THE CAR IN THE DRIVERS REAR SIDE OF THE CAR. ALSO THE SINGLE REAR DIFFERENTIAL MOUNT ALSO HAS A TEAR INTHE METAL THAT EEQUALS TO ONE AND HALF INCH ON THE MOUNT CONSISTING THAT 33% OF THE MOUNT HAS FAILED AND IS GETTING WORSE. ALSO THE TEARING FROTHE INTERIOR IS ALL THE WAS THOUGH THE CAR ALLOWING EXAUST FUMES INTO THE CABIN OF THE CAR.
NHTSA complaint #10075106 — an unverified report by a vehicle owner.
THE CONSUMER STATES THAT WATER LEAKS ABOVE THE DRIVER'S WINDOW/DOOR, THE DEALER ORDERED PART, AND THE PASSENGER'S DOOR STARTED TO LEAK AGAIN. THE CONSUMER WAS WAITING FOR A SECOND SEAL-NO REPAIRS, STILL LEAKS. THE ROOF RATTLES AND LEAKS. *SCC
NHTSA complaint #763483 — an unverified report by a vehicle owner.