FaultScore

Chrysler Aspen 4X2 fuel system problems

25 of the 55 complaints filed about the Chrysler Aspen 4X2 are about the fuel system — 45% of everything owners reported. The worst model year for it is 2007.

25

Complaints

45%

Share of all complaints

0

Crashes

0

Fires

Fuel & Propulsion complaints by model year

2007 Aspen 4X2 15 60.0%

Median failure at 45,000 miles

2008 Aspen 4X2 9 36.0%

Median failure at 64,335 miles

Median failure at 137,953 miles

What owners said

2008 Chrysler Aspen 4X2 at 63,000 miles OAK Creek, WI

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2008 CHRYSLER ASPEN 4X2. ON SEVERAL OCCASIONS, WHILE FUELING THE TANK, A SIGNIFICANT AMOUNT OF FUEL WOULD SPEW OUT OF THE TANK. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER, BUT COULD NOT BE DIAGNOSED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND REFERRED THE CONTACT TO NHTSA. THE FAILURE MILEAGE WAS 63,000.

NHTSA complaint #10981554 — an unverified report by a vehicle owner.

2008 Chrysler Aspen 4X2 Covington, GA

FUEL/PROPULSION SYSTEM

TAKATA RECALL HAS NOT BEEN CHANGED AND IVE CALLED SEVERAL TIMES TO GET IT CHANGED. ALSO IM SMELLING GAS ON THE INSIDE OF MY TRUCK AND I HAVE A TWO WEEK OLD BABY.

NHTSA complaint #10898273 — an unverified report by a vehicle owner.

2007 Chrysler Aspen 4X2 at 16,000 miles Beaufort, SC

FUEL/PROPULSION SYSTEM

ASPEN HAS ONLY 16000 MILES AND HAS A HORRIBLE PROBLEM OF BURPING FUEL OUT OF THE TANK WHEN FILLING UP AT WHAT EVER PRESSURE ONE HOLDS THE NOZZLE. EVERY TIME TANK IS FILLED IT DUMPS OUT 1 TO 2 GALLONS OF FULL ON MYSELF AND THE BODY OF THE CAR AS WELL AS ON THE GROUND. I HAVE TAKEN IT TO CHRYSLER ONLY TO BE TOLD THAT A RECALL HAS NOT BEEN ISSUE YET A TSB HAS BEEN ISSUED BY CHRYSLER THEM SELVES ACKNOWLEDGING THE PROBLEM AND THE SOLUTION FOR THE LIFE OF THE VEHICLE. TSB 14-001-12 CLASSIFYING IT AS AN EXTENDED WARRANTY BULLETIN. ACKNOWLEDGING THAT CHRYSLER IS AWARE OF THE PROBLEM BEING A STUCK FLAPPER IN THE GAS TANK. CHRYSLER IS NOT WANTING TO RESOLVE THE PROBLEM IN MY VEHICLE SAYING THAT THEY DON'T HAVE A SPECIFIC RECALL NOTED AND THAT THE TSB BULLETIN IS FOR THERE OWN TECHS AND NOT FOR CUSTOMER AWARENESS. EVERY TIME I OR MY WIFE FILL THE TANK IN THE ASPEN WHILE TRAVELING OR LOCALLY I GET AN ENORMOUS AMOUNT OF FUEL BACK SPRAYED AND SPEWED ON ME AND MY CLOTHS REQUIRING ME TO STAY AWAY FROM ANY SPARKS, FIRE OR IGNITIONS OF ANY SORT TILL I REMOVE MY CLOTHING AND THEN SHOWER OFF THE GASOLINE. I COULD REALLY USE HELP IN GETTING THIS DANGEROUS ISSUE RESOLVE FOR AND MY WIFE. I HAVE ON HAND LETTERS TO CHRYSLER CUSTOMER CLEARLY STATING THAT THE FUEL INLET CHECK VALVE HAS BEEN EXTENDED TO INCLUDE EXTENDED LIFETIME WARRANTY IF YOU WOULD LIKE TO HAVE A COPY OF.

NHTSA complaint #10763534 — an unverified report by a vehicle owner.

2008 Chrysler Aspen 4X2 at 68,000 miles Scurry, TX

FUEL/PROPULSION SYSTEM

AT TIME OF FILL UP, WHEN THE PUMP STOPS FULL SPEWS OUT OF THE FUEL FILLER NECK. IT HAS BEEN THIS WAY SINCE WE PURCHASED THE CAR AND WHEN I BROUGHT THIS TO THE SALES MANAGERS ATTENTION HE PLAYED IT OFF AS NO BIG DEAL. HE DID OFFER AN EXTENDED WARRANTY TO PURCHASE TO HAVE THE CAR "FIXED" SO IT WOULDN'T SPEW FUEL ON THE GROUND OR PERSON PUMPING GAS. I FIND IT HARD TO BELIEVE THIS HAS NOT BEEN ADDRESSED IN A RECALL.

NHTSA complaint #10744083 — an unverified report by a vehicle owner.

2009 Chrysler Aspen 4X2 at 137,953 miles SAN TAN Valley, AZ

FUEL/PROPULSION SYSTEM

FOR THE LAST 1-2 YEARS, EVERY TIME I FILL UP MY GAS TANK MY 2009 CHRYSLER ASPEN WILL STALL REPEATEDLY. WHEN THE VEHICLE STALLS, ALL STEERING AND CONTROL OF THE VEHICLE IS LOST. THE CAR WILL RESTART AFTER ABOUT 30-45 SECONDS. ONCE THE VEHICLE HAS BEEN DRIVEN APPROXIMATELY THREE TIMES AFTER FUELING UP, THE PROBLEM STOPS UNTIL THE NEXT TIME I FILL UP THE TANK. THE ISSUE OCCURS WITHOUT FAIL EVER TIME I FILL UP MY TANK. I HAVE HAD IT IN THE SHOP A NUMBER OF TIMES AND THE PROBLEM HAS NOT BEEN ABLE TO BE DETERMINED OR REPAIRED. THERE HAVE BEEN NO CODES WHEN A DIAGNOSTIC IS RAN (ONE TIME THERE WAS A SMALL EVAP. LEAK BUT ONCE THE IGNITION COIL WAS REPLACED, THE CODE WAS GONE). I HAVE HAD THE IGNITION COIL REPLACED, SPARK PLUGS REPLACED, EVAPORATION CONTROL CANISTER REPLACED, ETC. OFTEN, THERE IS A STRONG GAS SMELL AFTER FILLING UP, BUT THERE IS NO LEAK FROM THE GAS TANK THAT HAS BEEN ABLE TO BE DETECTED.

NHTSA complaint #10744487 — an unverified report by a vehicle owner.

2008 Chrysler Aspen 4X2 at 110,000 miles Jefferson, GA

FUEL/PROPULSION SYSTEM

ENGINE STALLS CONSISTENTLY WITH FULL TANK OF GAS. SAME PROBLEM OTHER CHRYSLERS HAVE WITH EVAPORATIVE EMISSIONS SYSTEM VALVE.

NHTSA complaint #10632108 — an unverified report by a vehicle owner.

2007 Chrysler Aspen 4X2 at 65,000 miles Tullahoma, TN

FUEL/PROPULSION SYSTEM

I AM NOT EXACTLY SURE OF THE DATE BUT OUR VEHICLE FIRST SPEWED GAS FROM THE GAS TANK WHEN FILLING THE FUEL TANK SOMETIME IN EARLY 2012. THIS ONLY HAPPENED ONE OR TWO TIMES BEFORE WE RECEIVED A RECALL NOTICE FOR A CHECK VALVE IN THE FUEL FILL LINE. WE TOOK THE VEHICLE IN FOR THE REPAIR AS SOON AS THE PART WAS AVAILABLE LATE IN 2012. A FEW MONTHS AFTERWARDS, THE VEHICLE BEGAN TO OVERFLOW EVERY TIME THAT IT WAS FILLED TO ANYWHERE NEAR CAPACITY. THE DEALER NOW TELLS ME THAT A NEW FUEL TANK IS REQUIRED TO CORRECT THE PROBLEM AND CHRYSLER IS UNWILLING TO REPAIR THE PROBLEM UNDER THE LIFETIME WARRANTY THAT WAS ISSUED WITH THE RECALL. THIS IS A SERIOUS FIRE HAZARD SINCE SIGNIFICANT AMOUNTS OF FUEL OVERFLOW ONTO THE VEHICLE, THE PERSON FILLING THE VEHICLE, AND THE GROUND EVERY TIME THE VEHICLE IS FILLED WITH FUEL. IN ADDITION TO THE SAFETY HAZARD, THIS ALSO PRESENTS AN ENVIRONMENTAL HAZARD DUE TO THE FUEL LEAKAGE ONTO THE GROUND.

NHTSA complaint #10505720 — an unverified report by a vehicle owner.

2007 Chrysler Aspen 4X2 at 97,674 miles Chesnee, SC

FUEL/PROPULSION SYSTEM

BOUGHT MY 2007 CHRYSLER ASPEN WENT TO FILL IT UP WITH GAS, TANK WAS JUST ABOUT FULL WHEN AN EXCESSIVE AMOUNT OF GAS SHOT OUT OF THE FILLER NECK ALL OVER MY HUSBAND AND MYSELF.

NHTSA complaint #10470773 — an unverified report by a vehicle owner.

2008 Chrysler Aspen 4X2 at 66,300 miles Moore, SC

FUEL SYSTEM, GASOLINE

GASOLINE DISCHARGED (APPROXIMATELY 1/4 GALLON) OUT OF FUEL FILLER AFTER GASOLINE FILLER NOZZLE SHUTS OFF AT FILL-UP WHEN TANK REACHES CAPACITY. THIS HAPPENS AT ALL GAS PUMPS, NOT A SPECIFIC STATION. MANY ATTENDANTS AT GAS STATIONS HAVE STATED THAT THIS IS A SAFETY CONCERN AS FUEL GETS ON THE GROUND AND ON THE PERSON FUELING.

NHTSA complaint #10457442 — an unverified report by a vehicle owner.

2008 Chrysler Aspen 4X2 at 45,000 miles Birmingham, MI

FUEL SYSTEM, GASOLINE

GASOLINE DISCHARGED OUT OF FUEL FILLER AFTER GASOLINE FILLER NOZZLE SHUTS OFF AT FILL-UP. GAS SPILL AT EACH FILL-UP IS SIGNIFICANT.

NHTSA complaint #10444994 — an unverified report by a vehicle owner.

2007 Chrysler Aspen 4X2 at 48,000 miles Brandon, MS

FUEL SYSTEM, GASOLINE

WHEN FILLING WITH FUEL, THE FUEL WHEN FINISHED WILL SPEW OUT EVERY TIME. THIS SOAKS THE SIDE OF THE VEHICLE WITH FUEL AND IS A MAJOR FIRE HAZZARD. EVEN IF I AM CAREFUL AND FILL MORE SLOWLY OR STOP IT BEFORE IT IS READY IT DOES NOT MATTER, THERE IS A FUEL SPILL EVERYTIME.

NHTSA complaint #10442703 — an unverified report by a vehicle owner.

2008 Chrysler Aspen 4X2 at 36,500 miles Canton, GA

FUEL SYSTEM, GASOLINE

WHEN FUELING AT ANY STATION FUEL BLOWS OUT THE TANK EVERYWHERE, ABOUT A HALF A GALLON. IT GETS ON THE PERSON FUELING AND THE GROUND, BUT ONLY WHEN FILLED UP UNTIL THE PUMP CUTS OFF.

NHTSA complaint #10429610 — an unverified report by a vehicle owner.

2007 Chrysler Aspen 4X2 at 74,000 miles Belleair, FL

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

2007 CHRYSLER ASPEN FUEL TANK OVERFLOWS AT FILL UP SPILLING A SIGNIFICANT AMOUNT OF FUEL DOWN THE VEHICLE AND POOLING ON THE GROUND. THIS RELEASES AN INCREDIBLE AMOUNT OF FUEL VAPORS AND PRESENTS A LARGE GASOLINE FIRE HAZARD. THIS HAPPENS AT EVERY FILL UP AND REGARDLESS OF OCTANE, TIME OF DAY, OR AMOUNT OF FUEL IN TANK ON FILL UP. I BOUGHT THIS USED ASPEN TWO DAYS AGO AND NO HAVE THIS PROBLEM. HOPEFULLY CHRYSLER WILL OWN UP TO THE ISSUE.

NHTSA complaint #10429363 — an unverified report by a vehicle owner.

2007 Chrysler Aspen 4X2 at 74,000 miles Belleair, FL

FUEL SYSTEM, GASOLINE

2007 CHRYSLER ASPEN FUEL TANK OVERFLOWS AT FILL UP SPILLING A SIGNIFICANT AMOUNT OF FUEL DOWN THE VEHICLE AND POOLING ON THE GROUND. THIS RELEASES AN INCREDIBLE AMOUNT OF FUEL VAPORS AND PRESENTS A LARGE GASOLINE FIRE HAZARD. THIS HAPPENS AT EVERY FILL UP AND REGARDLESS OF OCTANE, TIME OF DAY, OR AMOUNT OF FUEL IN TANK ON FILL UP. I BOUGHT THIS USED ASPEN TWO DAYS AGO AND NO HAVE THIS PROBLEM. HOPEFULLY CHRYSLER WILL OWN UP TO THE ISSUE.

NHTSA complaint #10429363 — an unverified report by a vehicle owner.

2008 Chrysler Aspen 4X2 at 38,000 miles Williamstown, NJ

FUEL SYSTEM, GASOLINE

WHEN GAS IS PUMPED INTO THE VEHICLE WHEN IT IS FULL GAS SPILLS OUT OF THE TANK. MANY ATTENDANTS AT GAS STATIONS HAVE STATED THAT THIS IS A CONCERN WITH THE VEHICLE.

NHTSA complaint #10424807 — an unverified report by a vehicle owner.

2007 Chrysler Aspen 4X2 at 35,168 miles Corona, CA

FUEL SYSTEM, GASOLINE

1.NOTHING OBVIOUS LEADING UP TP THE INCIDENT 2.WHEN FUELING THE VEHICLE TO THE POINT OF THE AUTO SHUT OFF, THE VEHICLE WILL BURP FUEL OUT OF THE FILL RESERVOIR. AT EVERY FILL UP, IT ONLY HAPPENS DURING FULL TANK FILLS. WE DO NOT KEEP FILLING AFTER THE AUTO SHUT OFF GETS TRIGGERED. 3.DEALER SAYS IT'S A BAD CHECK VALVE INSIDE THE FUEL TANK WHICH IS STUCK IN THE OPEN POSITION. A FUEL TANK REPLACEMENT IS THE ONLY OPTION. 4.THERE IS A RECALL OUT FOR VERY SIMILAR IF NOT IDENTICAL ISSUE WITH IT'S SISTER TRUCK 2005 DODGE DURANGO...

NHTSA complaint #10397255 — an unverified report by a vehicle owner.

2007 Chrysler Aspen 4X2 at 26,000 miles Mount Dora, FL

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 2007 CHRYSLER ASPEN 4X2. THE CONTACT STATED THAT WHEN REFUELING THE VEHICLE TO ALMOST FULL, AT LEAST ONE QUART OF FUEL WOULD SPILL FROM THE FUEL TANK. THE VEHICLE WAS PURCHASED USED IN 2010 AND THE CONTACT HAD EXPERIENCED THE FAILURE SINCE PURCHASE. THE CONTACT INFORMED THE DEALER OF THE FAILURE AND THE CONTACT WAS ADVISED THAT THERE WERE NO RECALLS RELATIVE TO THE FAILURE. HE THEN CONTACTED THE MANUFACTURER AND FILED A COMPLAINT BUT NO FURTHER ASSISTANCE WAS OFFERED AND THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 26,000 AND THE CURRENT MILEAGE WAS 32,000.

NHTSA complaint #10394336 — an unverified report by a vehicle owner.

2008 Chrysler Aspen 4X2 at 65,670 miles Fort Wayne, IN

FUEL SYSTEM, GASOLINE

GAS SPILLS OUT OF TANK (APPROXIMATELY 1/4 GALLON) WHEN TANK REACHES CAPACITY. THIS HAPPENS AT ALL GAS PUMPS, NOT A SPECIFIC STATION. VARIED SPEED OF PUMP AND WEATHER CONDITIONS HAVE NOT CHANGED THIS ISSUE.

NHTSA complaint #10394532 — an unverified report by a vehicle owner.

2007 Chrysler Aspen 4X2 at 47,000 miles Chandler, AZ

FUEL SYSTEM, GASOLINE

GAS IS SPEWED BACK OUT OF THE GAS TANK AT THE END OF FILLING IT UP, SOAKING SIDE OF VEHICLE AND ANYONE STANDING DIRECTLY IN FRONT OF IT. DANGEROUS! OCCURS EVERYTIME GAS TANK IS FILLED UP COMPLETELY FULL. NOTHING HAS BEEN DONE- CHRYSLER WILL NOT FIX.

NHTSA complaint #10380929 — an unverified report by a vehicle owner.

2007 Chrysler Aspen 4X2 at 38,000 miles Rincon, GA

FUEL SYSTEM, GASOLINE

2007 CHRYSLER ASPEN FUEL TANK OVERFLOWS AT FILL UP SPILLING A SIGNIFICANT AMOUNT OF FUEL DOWN THE VEHICLE AND POOLING ON THE GROUND. THIS RELEASES AN INCREDIBLE AMOUNT OF FUEL VAPORS AND PRESENTS A LARGE GASOLINE FIRE HAZARD. THIS HAPPENS AT EVERY FILL UP.

NHTSA complaint #10380796 — an unverified report by a vehicle owner.