FaultScore

Volvo 940 vs BMW 540I

Both cars' complete complaint records, side by side.

Read the totals carefully. NHTSA publishes no sales figures, so the car that sold more collects more complaints regardless of quality. The rows worth weighing are the proportions — the share of complaints that involved harm, and which part dominates.

Measure Volvo 940 BMW 540I
Complaints on file 138 340
Model years covered 1990–1998 1994–2025
Worst model year 1994 2018
Best model year 1995 1994
Crashes reported 42 26
Fires reported 5 7
Injuries reported 25 14
Deaths reported 0 0
Most complained-about part Airbags Engine & Cooling
Share of complaints involving harm 52.2% 13.8%

Volvo 940 by year

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks

Airbags 45 32.6%
Acceleration & Cruise Control 15 10.9%
Tires 15 10.9%
Brakes 9 6.5%
Fuel & Propulsion 8 5.8%
Engine & Cooling 7 5.1%
Electrical System 7 5.1%
Transmission & Drivetrain 5 3.6%

BMW 540I by year

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks

Engine & Cooling 70 20.6%
Airbags 49 14.4%
Transmission & Drivetrain 23 6.8%
Brakes 21 6.2%
Steering 17 5.0%
Seats 17 5.0%
Seat Belts 16 4.7%