FaultScore

FaultScore report

2024 BMW 540I problems

Owners have filed 10 complaints about the 2024 BMW 540I with NHTSA between 2024 and 2025. The largest single group is the driver assist & collision avoidance. Across this model's run it ranks 6 of 13 worst.

C

FaultScore 51/100

Higher is worse. Measured against the other years of the BMW 540I.

How this is worked out

The numbers

10

Complaints

2

Crashes reported

0

Fires reported

0

Injuries reported

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 21 vs 50 Severity 100 vs 50 Early failure not reported
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 21
Against the median year of the BMW 540I. 50 means typical for this model; 100 means roughly double.
Severity — 100
20% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — not reported
Too few complaints recorded a mileage to measure this.

How 2024 compares with every other BMW 540I

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 2024 BMW 540I

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Driver Assist & Collision Avoidance 4 40.0%

2 crashes, 0 fires

Brakes 3 30.0%
Stability & Traction Control 2 20.0%
Electrical System 1 10.0%

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

Brooksville, FL Crash

FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

PROBLEM: I recently had several incidents when the RAB (rear automatic brake) on the 2024 BMW 540i vehicle DID NOT WORK on multiple occasions. The vehicle never stopped as I backed out of my parking space. Afterwards I tested the RAB by perpendicularly slowly walking behind the car. I had to run out of the way when the vehicle was continuing to move when approximately 12” from me. I tested both vehicles, 540i & X-3, with the same results.  As a further test I placed a plastic figure that’s ordinarily used a warning to drivers of children playing in the area. Results while slowly backing was that the vehicle hit (bumped) the little green “man”. I later discussed this issue with my wife that drives the 2024 X-3. She then informed me that she too almost backed into a pedestrian.  I then did the same tests on my wife’s 2024 X-3, VIN [XXX] , with the exact same results. BMW of Wesley Chapel had no solution. I spoke with managers Doonan and Hernandez. I believe the photos demonstrate the slight graze of an item whereby the RAB should have stopped the car; it never should have allowed the collision. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11622466 — an unverified report by a vehicle owner.

Brooksville, FL Crash

BACK OVER PREVENTION: REARVIEW SYSTEM BRAKING

PROBLEM: I recently had several incidents when the RAB (rear automatic brake) on the 2024 BMW 540i vehicle DID NOT WORK on multiple occasions. The vehicle never stopped as I backed out of my parking space. Afterwards I tested the RAB by perpendicularly slowly walking behind the car. I had to run out of the way when the vehicle was continuing to move when approximately 12” from me. I tested both vehicles, 540i & X-3, with the same results.  As a further test I placed a plastic figure that’s ordinarily used a warning to drivers of children playing in the area. Results while slowly backing was that the vehicle hit (bumped) the little green “man”. I later discussed this issue with my wife that drives the 2024 X-3. She then informed me that she too almost backed into a pedestrian.  I then did the same tests on my wife’s 2024 X-3, VIN [XXX] , with the exact same results. BMW of Wesley Chapel had no solution. I spoke with managers Doonan and Hernandez. I believe the photos demonstrate the slight graze of an item whereby the RAB should have stopped the car; it never should have allowed the collision. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11622466 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

Basking Ridge, NJ

SERVICE BRAKES, HYDRAULIC

See attached document for complaint.

NHTSA complaint #11639714 — an unverified report by a vehicle owner.

Basking Ridge, NJ

ELECTRONIC STABILITY CONTROL (ESC)

See attached document for complaint.

NHTSA complaint #11639714 — an unverified report by a vehicle owner.

Marietta, GA

SERVICE BRAKES

I reserved this vehicle with a deposit on Oct. 26. At the time I was told the vehicle was under recall/stop sale for a brake issue and I would not be able to take delivery until the recall work was performed. On 11/5, I was able to purchase the vehicle after the repair work was done. After leaving the dealership, about a half mile down the road I received a message on the vehicle display which said "Brake fluid level low. Have the problem checked by the nearest service center." The message also advised that I could continue driving the vehicle. I returned to the dealership and the car was inspected for roughly 30 mins. The vehicle was released to me and the message was gone. I was advised that the vehicle probably needed brake fluid from the recall repair. On 11/7, while driving I received the same Brake fluid level low message from the vehicle. I contacted the dealership and drove to the dealership to have the vehicle looked at again. About a mile from the dealership, as I applied the brakes, the vehicle suddenly generated a number of messages including "Brake system malfunction, stop carefully. Do not continue driving". At this point the brake pedal fell to the floor. I was able to stop the vehicle by applying a large amount of force to the brake pedal and was able to get to a nearby parking lot. I was very lucky and I would have been unable to prevent a crash under many circumstances. The braking power was almost completely gone from the vehicle. I returned the vehicle to the dealership and they reversed the transaction. From what I read online, the symptoms I experienced were exactly the same as those who experienced the brake failure which led to the recall. This car was either not fixed correctly or (even worse) the BMW remedy for the recall suffers the same potential problem as the original recall. In the second case, I believe this is a very dangerous situation.

NHTSA complaint #11625407 — an unverified report by a vehicle owner.

Brooksville, FL

BACK OVER PREVENTION

See attached document for complaint.

NHTSA complaint #11625223 — an unverified report by a vehicle owner.

Brooksville, FL

BACK OVER PREVENTION: SENSING SYSTEM: CAMERA

See attached document for complaint.

NHTSA complaint #11625223 — an unverified report by a vehicle owner.

Brooksville, FL

ELECTRICAL SYSTEM:ADAS:BLINDSPOT:SENSORS

See attached document for complaint.

NHTSA complaint #11625223 — an unverified report by a vehicle owner.

Brooksville, FL Crash

FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

PROBLEM: I recently had several incidents when the RAB (rear automatic brake) on the 2024 BMW 540i vehicle DID NOT WORK on multiple occasions. The vehicle never stopped as I backed out of my parking space. Afterwards I tested the RAB by perpendicularly slowly walking behind the car. I had to run out of the way when the vehicle was continuing to move when approximately 12” from me. I tested both vehicles, 540i & X-3, with the same results.  As a further test I placed a plastic figure that’s ordinarily used a warning to drivers of children playing in the area. Results while slowly backing was that the vehicle hit (bumped) the little green “man”. I later discussed this issue with my wife that drives the 2024 X-3. She then informed me that she too almost backed into a pedestrian.  I then did the same tests on my wife’s 2024 X-3, VIN [XXX] , with the exact same results. BMW of Wesley Chapel had no solution. I spoke with managers Doonan and Hernandez. I believe the photos demonstrate the slight graze of an item whereby the RAB should have stopped the car; it never should have allowed the collision. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11622466 — an unverified report by a vehicle owner.

Brooksville, FL Crash

BACK OVER PREVENTION: REARVIEW SYSTEM BRAKING

PROBLEM: I recently had several incidents when the RAB (rear automatic brake) on the 2024 BMW 540i vehicle DID NOT WORK on multiple occasions. The vehicle never stopped as I backed out of my parking space. Afterwards I tested the RAB by perpendicularly slowly walking behind the car. I had to run out of the way when the vehicle was continuing to move when approximately 12” from me. I tested both vehicles, 540i & X-3, with the same results.  As a further test I placed a plastic figure that’s ordinarily used a warning to drivers of children playing in the area. Results while slowly backing was that the vehicle hit (bumped) the little green “man”. I later discussed this issue with my wife that drives the 2024 X-3. She then informed me that she too almost backed into a pedestrian.  I then did the same tests on my wife’s 2024 X-3, VIN [XXX] , with the exact same results. BMW of Wesley Chapel had no solution. I spoke with managers Doonan and Hernandez. I believe the photos demonstrate the slight graze of an item whereby the RAB should have stopped the car; it never should have allowed the collision. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11622466 — an unverified report by a vehicle owner.

Gaithersburg, MD

SERVICE BRAKES, HYDRAULIC

The contact owns a 2024 BMW 540i. The contact received notification of NHTSA Campaign Number: 24V10400(Electronic Stability Control(ESC), Service Brakes, Hydraulic); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced the failure. VIN tool confirms parts not available.

NHTSA complaint #11620068 — an unverified report by a vehicle owner.

Gaithersburg, MD

ELECTRONIC STABILITY CONTROL (ESC)

The contact owns a 2024 BMW 540i. The contact received notification of NHTSA Campaign Number: 24V10400(Electronic Stability Control(ESC), Service Brakes, Hydraulic); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced the failure. VIN tool confirms parts not available.

NHTSA complaint #11620068 — an unverified report by a vehicle owner.