Owners have filed 33 complaints
about the 2017 BMW 540I with NHTSA between 2018 and 2026.
The largest single group is the airbags.
Across this model's run it ranks 4 of 13 worst.
The letter says how bad. This says what kind — whether this year drew
an unusual number of complaints, unusually dangerous
ones, or failures that arrived unusually early.
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 69
Against the median year of the BMW 540I. 50 means typical for this
model; 100 means roughly double.
Severity — 0
0% of these complaints
involved a crash, fire, injury or death, against a national rate of
9.7%.
Early failure — 100
80% of failures with a mileage on record happened under
36,000 miles, against a national rate of
29%.
Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade:
A
B
C
D
F
ungraded
What breaks on a 2017 BMW 540I
Every complaint is filed against a part. Follow any row for the complaints about that part alone.
Airbags
721.2%
Seats
412.1%
Electrical System
412.1%
Median failure at 21,000 miles
Seat Belts
39.1%
Median failure at 7,500 miles
Other & Unspecified
26.1%
Median failure at 21,000 miles
Driver Assist & Collision Avoidance
26.1%
Tires
26.1%
Median failure at 70,000 miles
Lights
26.1%
Brakes
26.1%
Median failure at 20,000 miles
Engine & Cooling
26.1%
Fuel & Propulsion
13.0%
Steering
13.0%
Transmission & Drivetrain
13.0%
When it fails
Odometer readings owners gave when they filed. About half of all
complaints include one.
1,000 – 9,999 miles
120.0%
10,000 – 24,999 miles
360.0%
50,000 – 74,999 miles
120.0%
When owners complained
A spike years after the car went on sale usually means a part wearing
out on schedule across the whole fleet — the kind of pattern no single
owner can see from inside their own car.
Feb 2018peak 3Feb 2026
NHTSA investigations into the 2017 BMW 540I
An investigation is the step before a recall: the agency has seen enough
complaints to look into a pattern itself. An open one means it thinks
something may be wrong and nothing has been fixed yet.
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.C...
Recalls on the 2017 BMW 540I
A complaint is one owner's allegation. A recall is the point at which
the manufacturer or a regulator agreed the defect is real and dangerous
enough to fix for free — however old the car is.
United States — NHTSA
20V243000
AIR BAGS
BMW of North America, LLC (BMW) is recalling certain 2017 530i, 530i xDrive, 540i and 540i xDrive and 2017-2018 530e xDrive vehicles. Prior exposure to excessive levels of humidity within the driver and passenger head air bag inflators may affect the proper deployment of the head air bags.
Risk: In the event of a crash of sufficient severity, deployment of the head air bag may be impaired and/or the igniter could separate from the inflator, increasing the risk of injury.
In the owners' own words, exactly as filed with NHTSA.
at 70,000 milesAntioch, TN
TIRES
The contact owns a 2017 BMW 540I equipped with a Zenna Tires, Tire Line: Argus/UHP, Tire Size: 275/30/ZR20, DOT Number: 045YNAUY84924. The contact stated the driver's side rear tire was slowly deflating. The vehicle was taken to a Tire Shop, and the technician became aware of bubbles on the tire. The tire was replaced on a Friday, and the following Monday, the new tire indicated that the tire pressure was 0 PSI. The Tire Shop was contacted and refused to replace the tire or provide additional assistance. The manufacturer was informed of the failure. The tire failure mileage was approximately 10,000. The vehicle failure mileage was approximately 70,000.
NHTSA complaint #11720421 — an unverified report by a vehicle owner.
Houston, TX
ENGINE
as per [XXX] RE: Recall 22V-xxx: Positive Crankcase Ventilation (PCV) Valve Heater – B11 01 22 This should be covered by BMW but they charges us and not refunding review charges below [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11701308 — an unverified report by a vehicle owner.
Houston, TX
FUEL/PROPULSION SYSTEM
as per [XXX] RE: Recall 22V-xxx: Positive Crankcase Ventilation (PCV) Valve Heater – B11 01 22 This should be covered by BMW but they charges us and not refunding review charges below [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11701308 — an unverified report by a vehicle owner.
Katy, TX
SERVICE BRAKES
While driving on highways when there is no car in front of me, my car suddenly warns me of collision and applies brakes automatically! This almost caused an accident with the cars behind me. They were about to collide with me from behind because my car was applying brakes automatically without my control. Please help me urgently.
NHTSA complaint #11679698 — an unverified report by a vehicle owner.
Katy, TX
FORWARD COLLISION AVOIDANCE: WARNINGS
While driving on highways when there is no car in front of me, my car suddenly warns me of collision and applies brakes automatically! This almost caused an accident with the cars behind me. They were about to collide with me from behind because my car was applying brakes automatically without my control. Please help me urgently.
NHTSA complaint #11679698 — an unverified report by a vehicle owner.
Katy, TX
BACK OVER PREVENTION: WARNINGS
While driving on highways when there is no car in front of me, my car suddenly warns me of collision and applies brakes automatically! This almost caused an accident with the cars behind me. They were about to collide with me from behind because my car was applying brakes automatically without my control. Please help me urgently.
NHTSA complaint #11679698 — an unverified report by a vehicle owner.
Kindred, FL
SEATS
Driver seat restraint module system malfunction.
NHTSA complaint #11631081 — an unverified report by a vehicle owner.
Raleigh, NC
ENGINE
Vehicle has severely poor quality coolant hoses made from poor quality material that cannot withstand the flow of pressure within the coolant system process. Leading to the hoses deteriorating from internal pressure thus causing the coolant hoses to leak. The coolant sensors only indicate low coolant levels when there is, 1 and 3/4 inches of coolant liquid left which is 70% lower than the minimum coolant line within the main coolant reservoir which can then lead to engine failure that could result into a vehicle accident or wreck causing injury or even death. This problem has been commonly known and reported throughout the BMW community for BMW’s with the Generation 1 & 2 B58 engine models. I have taken my vehicle to two local BMW Dealerships in my surrounding area and have been notified by those dealerships that the hoses have been tested and tried under extreme conditions and that the quality should not be pertaining to the coolant leak issue rather that the coolant leak issue is effected by age and wear and tear and possibility of environmental debris or other environmental factors depending on the state and area the vehicle is based and driven in. I find that statement given by both dealerships to be inaccurate as myself and other BMW owner’s have had these issues within 50,000 miles or less and the vehicle being garage kept and only obtained between 10,000-12,000 miles annually. I sincerely branch out to the National Highway Safety Administration for additional support in holding the manufacturer accountable for it’s irresponsibility to not take corrective action on the documented common issue within the Generation 1 & 2 B58 engine models.
NHTSA complaint #11630787 — an unverified report by a vehicle owner.
Aurora, CO
UNKNOWN OR OTHER
On G models of the bmw 5 series. Ac coil leaks r1234yf freon which causes safety issue due to the gas being exposed into the cabin of the car and to the atmosphere. Dealerships wants $5000-7000 for this repair as the whole dash needs to come out. This is almost a guaranteed failure and BMW has failed to recall for this fix. This issue arises usually at 50k-70k miles. There are no lights that come out everything will work but AC will not.
NHTSA complaint #11603061 — an unverified report by a vehicle owner.
Oklahoma City, OK
EXTERIOR LIGHTING
Daytime running lights are dim or discolored. SIB 63 04 was issued acknowledging the problem, however repairs are only covered under the new vehicle warranty. In most cases, the issue occurs after the new vehicle warranty has expired.
NHTSA complaint #11570336 — an unverified report by a vehicle owner.
Wareham, MA
AIR BAGS
1. Airbag Light - Repaired on 9/18/23 ( cause : pass. front seat occupancy detection ) a. no explanation needed b. replaced by dealer c. warning chime and message on dash d. Labor and part cost $2380.93 2. Instrument Cluster - Repaired on 9/18/23 ( Blackout , loss of speedometer , fuel level , engine temp. directional indicator , etc. a. Cluster would blink ( on - off ) than total blackout. b. Labor and part cost $1905.28
NHTSA complaint #11547975 — an unverified report by a vehicle owner.
Wareham, MA
ELECTRICAL SYSTEM
1. Airbag Light - Repaired on 9/18/23 ( cause : pass. front seat occupancy detection ) a. no explanation needed b. replaced by dealer c. warning chime and message on dash d. Labor and part cost $2380.93 2. Instrument Cluster - Repaired on 9/18/23 ( Blackout , loss of speedometer , fuel level , engine temp. directional indicator , etc. a. Cluster would blink ( on - off ) than total blackout. b. Labor and part cost $1905.28
NHTSA complaint #11547975 — an unverified report by a vehicle owner.
Chicago, IL
TIRES:SIDEWALL
2017 BMW 540I. CONSUMER WRITES IN REGARD TO SIDEWALL ISSUES WITH PIRELLI RUN FLAT TIRES.
NHTSA complaint #11516660 — an unverified report by a vehicle owner.
Apex, NC
STEERING
The steering wheel will not go to its set position. BMW Dealer Service ran tests and found that the steering column hall effect sensor is faulty and is integral to the steering column. They have mentioned that the steering wheel adjustment will stop functioning in the future. If the steering wheel column cant be adjusted, it seems to create risky driving conditions for the driver. The dealer has reproduced and confirmed the issue. There were no other symptoms or warning messages.
NHTSA complaint #11508276 — an unverified report by a vehicle owner.
Apex, NC
EXTERIOR LIGHTING
Daytime Running Lights on the driver's side are malfunctioning. Connection between headlight housing and the daytime running lights are melted. Dealer found faults stored for headlight malfunction. They recommended replacing headlighthousing and LED module. The dealer has reproduced and confirmed the issue.
NHTSA complaint #11508279 — an unverified report by a vehicle owner.
Apex, NC
ELECTRICAL SYSTEM
Daytime Running Lights on the driver's side are malfunctioning. Connection between headlight housing and the daytime running lights are melted. Dealer found faults stored for headlight malfunction. They recommended replacing headlighthousing and LED module. The dealer has reproduced and confirmed the issue.
NHTSA complaint #11508279 — an unverified report by a vehicle owner.
Sierra Vista, AZ
SEATS
Passenger Restraint System error in BMW seems to be a common problem. This should be looked over for a recall issue.
NHTSA complaint #11501487 — an unverified report by a vehicle owner.
Sierra Vista, AZ
AIR BAGS
Passenger Restraint System error in BMW seems to be a common problem. This should be looked over for a recall issue.
NHTSA complaint #11501487 — an unverified report by a vehicle owner.
Massapequa, NY
SEAT BELTS
The passanger seat on this car’s seatbelt and airbags have malfioned numerous times. 3/2021 seat belt warning, seat matpad replaced 9/2022 air bag malfunction while driving with a passenger on highway. Once again seat matpad replaced. Car no longer in warranty $2500. It is extremely dangerous that this passanger seat keeps failing. What if I got into an accident on highway and malfunction happened right before accident? Many people on bmw post complaining about seat belt warning and air bag malfunction. You can contact BMW, from 2017 until now, the car has neen in shop 4 times with passenger seatbelt and now airbag malfunction warnings. All services done at bmw of bayshore. I have included invoices I kept on this malfunctioned passenger seat
NHTSA complaint #11487492 — an unverified report by a vehicle owner.
Massapequa, NY
AIR BAGS
The passanger seat on this car’s seatbelt and airbags have malfioned numerous times. 3/2021 seat belt warning, seat matpad replaced 9/2022 air bag malfunction while driving with a passenger on highway. Once again seat matpad replaced. Car no longer in warranty $2500. It is extremely dangerous that this passanger seat keeps failing. What if I got into an accident on highway and malfunction happened right before accident? Many people on bmw post complaining about seat belt warning and air bag malfunction. You can contact BMW, from 2017 until now, the car has neen in shop 4 times with passenger seatbelt and now airbag malfunction warnings. All services done at bmw of bayshore. I have included invoices I kept on this malfunctioned passenger seat
NHTSA complaint #11487492 — an unverified report by a vehicle owner.
Massapequa, NY
AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION
The passanger seat on this car’s seatbelt and airbags have malfioned numerous times. 3/2021 seat belt warning, seat matpad replaced 9/2022 air bag malfunction while driving with a passenger on highway. Once again seat matpad replaced. Car no longer in warranty $2500. It is extremely dangerous that this passanger seat keeps failing. What if I got into an accident on highway and malfunction happened right before accident? Many people on bmw post complaining about seat belt warning and air bag malfunction. You can contact BMW, from 2017 until now, the car has neen in shop 4 times with passenger seatbelt and now airbag malfunction warnings. All services done at bmw of bayshore. I have included invoices I kept on this malfunctioned passenger seat
NHTSA complaint #11487492 — an unverified report by a vehicle owner.
Cherry Hill, NJ
SEATS
Passenger seat in 2017 BMW 5 series cars have a well known and not covered fault where in a loud chiming will go off requiring the passenger seatbelt to be buckled. This chime does not stop and continues until the seat belt is buckled. There is nothing in the passengers seat. The noise is very loud and distracting. It occurs at random including driving at highway speeds. Upon bringing this to my dealer's attention they informed me that a service to repair this safety issue would cost over $2,000. I believe this will result in an unnecessary loss of life due to people either a) people fully removing the (sometimes valid) notifications of a no seatbelt warning, or b) an owner becoming alarmed by the sudden and loud chimes, possibly not knowing how to prevent the sound, and causing an accident If required I have a video of the incident (which happens daily now) if required. These issues are well documented on the BMW G30 forums for the 2017 model year.
NHTSA complaint #11486159 — an unverified report by a vehicle owner.
Cherry Hill, NJ
SEAT BELTS
Passenger seat in 2017 BMW 5 series cars have a well known and not covered fault where in a loud chiming will go off requiring the passenger seatbelt to be buckled. This chime does not stop and continues until the seat belt is buckled. There is nothing in the passengers seat. The noise is very loud and distracting. It occurs at random including driving at highway speeds. Upon bringing this to my dealer's attention they informed me that a service to repair this safety issue would cost over $2,000. I believe this will result in an unnecessary loss of life due to people either a) people fully removing the (sometimes valid) notifications of a no seatbelt warning, or b) an owner becoming alarmed by the sudden and loud chimes, possibly not knowing how to prevent the sound, and causing an accident If required I have a video of the incident (which happens daily now) if required. These issues are well documented on the BMW G30 forums for the 2017 model year.
NHTSA complaint #11486159 — an unverified report by a vehicle owner.
Cherry Hill, NJ
AIR BAGS
Passenger seat in 2017 BMW 5 series cars have a well known and not covered fault where in a loud chiming will go off requiring the passenger seatbelt to be buckled. This chime does not stop and continues until the seat belt is buckled. There is nothing in the passengers seat. The noise is very loud and distracting. It occurs at random including driving at highway speeds. Upon bringing this to my dealer's attention they informed me that a service to repair this safety issue would cost over $2,000. I believe this will result in an unnecessary loss of life due to people either a) people fully removing the (sometimes valid) notifications of a no seatbelt warning, or b) an owner becoming alarmed by the sudden and loud chimes, possibly not knowing how to prevent the sound, and causing an accident If required I have a video of the incident (which happens daily now) if required. These issues are well documented on the BMW G30 forums for the 2017 model year.
NHTSA complaint #11486159 — an unverified report by a vehicle owner.
White Hall, MD
ELECTRICAL SYSTEM
The Instrument Cluster Display Shakes and goes completely black unable to know haw fast Your driving with all the system down You never know when its going to happen
NHTSA complaint #11457316 — an unverified report by a vehicle owner.