FaultScore

Ford F Series engine problems

106 of the 391 complaints filed about the Ford F Series are about the engine — 27% of everything owners reported. The worst model year for it is 1997.

106

Complaints

27%

Share of all complaints

0

Crashes

9

Fires

Engine & Cooling complaints by model year

1993 F Series 2 1.9%

Median failure at 109,710 miles

1995 F Series 3 2.8%

Median failure at 155,837 miles

1996 F Series 2 1.9%

Median failure at 20,000 miles

1997 F Series 22 20.8%

Median failure at 96,000 miles

1998 F Series 7 6.6%

Median failure at 113,000 miles

1999 F Series 14 13.2%

Median failure at 84,500 miles

2000 F Series 11 10.4%

Median failure at 92,500 miles

2001 F Series 18 17.0%

Median failure at 103,000 miles

2002 F Series 17 16.0%

Median failure at 104,971 miles

2004 F Series 2 1.9%

Median failure at 79,000 miles

2005 F Series 3 2.8%

Median failure at 40,191 miles

2006 F Series 2 1.9%

Median failure at 71,500 miles

2007 F Series 2 1.9%

Median failure at 108,000 miles

2008 F Series 1 0.9%

Median failure at 33,000 miles

What owners said

2001 Ford F Series at 150,000 miles Goleta, CA

ENGINE

SPARK PLUG EJECTED FROM THE ENGINE BLOCK, AS VEHICLE WAS MOVING ON A HIGHWAY. DISABLED, NEEDED A TOW. REPAIR VERY EXPENSIVE.

NHTSA complaint #10928820 — an unverified report by a vehicle owner.

2001 Ford F Series at 109,000 miles Arvada, CO

ENGINE

SPARK PLUG BLOWN OUT OF HEAD. SPARK PLUG #7 BLEW OUT 9 MONTHS AGO. NOW PLUG #8 BLEW OUT. MECHANIC SAYS IT'S DUE TO POOR DESIGN OF ALUMINUM HEAD AND INSUFFICIENT THREADS. BOTH TIMES, THIS HAPPENED WHILE COASTING AT A SLOW SPEED (< 30 MPH).

NHTSA complaint #10916233 — an unverified report by a vehicle owner.

2001 Ford F Series at 106,000 miles Elyria, OH

ENGINE

THE SPARKPLUG BLEW OUT FOR THE SECOND TIME. THE FIRST TIME WAS ABOUT 9 MONTHS AGO. RUNNING FINE THEN ABOUT 40 MPH THE PLUG BLEW OUT

NHTSA complaint #10908389 — an unverified report by a vehicle owner.

1999 Ford F Series at 219,210 miles Lancaster, CA

ENGINE

NUMBER 3 SPARKPLUG AND COIL FLEW OUT OF THE ENGINE

NHTSA complaint #10810098 — an unverified report by a vehicle owner.

1993 Ford F Series at 187,421 miles Rockville, VA Fire

ENGINE

ON SATURDAY APRIL 18, 2015, MY VEHICLE HAD BEEN TOWED DUE TO IT CATCHING ON FIRE WHILE BEING PARKED.

NHTSA complaint #10713423 — an unverified report by a vehicle owner.

2002 Ford F Series at 119,000 miles Kaysville, UT

ENGINE

DRIVING ON THE FREEWAY A SPARK PLUG CAME OUT OF THE ENGINE CAUSING THE VEHICLE TO SHAKE AND LOOSE POWER. THE DEALER AND A SHOP I TOOK THE VEHICLE TO STATED THAT THIS IS A FREQUENT PROBLEM WITH THIS ENGINE.

NHTSA complaint #10672488 — an unverified report by a vehicle owner.

1997 Ford F Series at 140,000 miles Kansas City, MO Fire

ENGINE

THE TRUCK WAS PARKED IN A STRIP MALL PARKING LOT. A FEW MINUTES LATER SOMEONE SAID THAT THERE WERE FLAMES COMING FROM THE HOOD. THE CAR WAS A TOTAL IN 10 MINUTES. FOUR OFF DUTY FIREMEN WERE THERE AND COULD NOT PUT THE FLAMES OUT. NEAR BY FIRE STATION WAS CALLED. ITS RESPONSE WAS WITH IN A FEW MINUTES. TRUCK WAS TOTALED.

NHTSA complaint #10636977 — an unverified report by a vehicle owner.

2000 Ford F Series at 138,000 miles Saint Joseph, MO

ENGINE

THE EXHAUST MANIFOLD STUDS ROT OUT BREAK OFF AND THE GASKETS START LEAKING. I KNOW THIS IS A COMMON PROBLEM WITH THE 4.6 AND THE 5.4 TRITON ENGINE AS THERE ARE ABOUT 8 OF THEM IN MY WORK PARKING LOT THAT HAVE DONE THE SAME THING. I OWNED A 1999 E150 THAT DID THE SAME THING AND THE EXHAUST SMELLS IN THE CAB WERE SO BAD I HAD TO GET IT REPAIRED. COST AROUND 1800.00 TO DO THIS REPAIR. MY LOCAL EXHAUST SHOPS SAY THIS IS A VERY COMMON PROBLEM AND USUALLY HAPPENS BEFORE 100K MILES SO I SHOULD FEEL LUCKY I HAVE 138K. FORD SHOULD REALLY OWN UP TO THE PROBLEM BEFORE SOMEONE GET HURT OR DIES FROM CARBON MONOXIDE POISONING.

NHTSA complaint #10627564 — an unverified report by a vehicle owner.

2001 Ford F Series at 147,000 miles Sioux City, IA

ENGINE

MOTOR EJECTED #3SPARK PLUG ON PASSENGER SIDE.

NHTSA complaint #10626020 — an unverified report by a vehicle owner.

2001 Ford F Series at 138,000 miles Summerville, GA

ENGINE

THE PLUGS BLEW!! THIS HAS HAPPENED REPEATEDLY AND AS OF NOW(7-2-2014) ALL HAVE BEEN REPLACED. IM SURE THAT WILL START AGAIN BUT THIS IS QUITE AN EXPENSIVE PROBLEM. MY TRUCK HAD 8 PLUGS...THANK GOD THEY DON'T ALL BLOW AT ONCE!!

NHTSA complaint #10607896 — an unverified report by a vehicle owner.

2000 Ford F Series at 135,000 miles Chula Vista, CA Fire

ENGINE AND ENGINE COOLING

ON MARCH 30, 2014, AT APPROXIMATELY 3:00 P.M. (PST) MY 2000 FORD F-150 UNEXPECTEDLY CAUGHT ON FIRE. THE TRUCK WAS STATIONARY IN MY DRIVEWAY WHEN SUDDENLY BLACK SMOKE AND FIRE COULD BE SEEN COMING OUT OF THE DRIVER SIDE WHEEL WELL. THE FIRE ENGULFED THE DRIVER SIDE OF THE ENGINE COMPARTMENT MELTING ALL THE PLASTIC, WIRING AND THE AIR INTAKE AREA. THE FIRE MELTED EVERYTHING NEAR THE MASTER CYLINDER AND THE CRUISE CONTROL HOUSING.

NHTSA complaint #10575964 — an unverified report by a vehicle owner.

2002 Ford F Series at 206,000 miles Pierre, SD

ENGINE

WAS DRIVING DOWN THE ROAD AT 35 MPH AND HEARD A POP THEN THE ENGINE STARTED TO RUN ROUGH. TOOK TO THE MECHANIC SAID THAT I HAD A BLOWN SPARK PLUG.

NHTSA complaint #10574581 — an unverified report by a vehicle owner.

2002 Ford F Series at 180,000 miles Wisconsin Dells, WI

ENGINE

A SPARK PLUG EJECTED FROM THE RIGHT SIDE HEAD OF THE ENGINE HEAD WHILE RUNNING DOWN THE HWY AT 60 MPH. THE HEAD MIGHT BE DAMAGED. I HAVEN'T HAD A CHANCE TO GET IT FIXED. BEEN A FORD TRUCK GUY ALL MY LIFE & I CAN'T BELIEVE FORD HASN'T ACCEPTED ANY RESPONSIBILITY OF ANY PORTION OR KIND FOR THIS. MY ESTIMATED EXPENSE TO REPAIR THIS IS $1,000 TO $3,000 DEPENDING ON ANY DAMAGE TO THE HEAD ETC.. I PAID $4200 FOR THE TRUCK IN APRIL OF 2013...IT IS IN VERY GOOD CONDITION & TO GOOD TO JUNK IN MY OPINION. BESIDES I CAN'T AFFORD TO BUY ANOTHER TRUCK SO I HAVE TO TRY TO FIX IT. THIS IS BEYOND DISAPPOINTING, IT IS A MAJOR BLOW TO THE BUDGET ETC. ETC. ETC......

NHTSA complaint #10562084 — an unverified report by a vehicle owner.

2002 Ford F Series at 66,000 miles North Andover, MA

ENGINE

SPARK PLUG EJECTED WHILE DRIVING ON HIGH WAY. THIS IS THE SECOND TIME A PLUG HAS EJECTED. THE FIRST TIME THE TRUCK HAD 39000 MILES, ORIGINAL FACTORY TORQUED SPARK PLUGS.

NHTSA complaint #10547716 — an unverified report by a vehicle owner.

2002 Ford F Series at 192,000 miles Wisconsin Rapids, WI

ENGINE

SPARK PLUG BLEW OUT OF ENGINE. THIS IS THE SECOND TIME IN A YEAR ON TWO DIFFERENT PLUGS. THESE ARE THE ORIGINAL PLUGS.

NHTSA complaint #10535663 — an unverified report by a vehicle owner.

1995 Ford F Series at 215,000 miles Marshfield, MA Fire

ENGINE

WAS APPROACHING A STOP LIGHT, WHEN ALL OF A SUDDEN MY RADIO WENT OUT, MY GAUGES STARTED TO GO CRAZY, THEN MY TRUCK HAD SHUT OFF AND TURNED BACK ON. AFTER THAT I NOTICED SMOKE COMING FROM UNDER THE HOOD WENT TO PRESS MY BRAKES, I HAD NO BRAKES. SO I TURNED INTO A PARKING LOT, WHERE NOW MY GAUGES HAD PEGGED ALL TO ONE SIDE, MORE SMOKE WAS COMING FROM UNDER THE HOOD, AND NOW I STILL DIDN'T HAVE NO BRAKES OR POWER STEERING. SO I SLAMMED THE TRUCK INTO PARK, THEN SHUT IT OFF. I POPPED THE HOOD AND NOTICED A SMALL FIRE UNDER THE MASTER CYLINDER AND THE BRAKE LINES GOING TO THE MASTER CYLINDER WHERE FIRE ENGINE RED. TRIED PUTTING OUT THE FIRE BUT HAD A DEFECTIVE FIRE EXTINGUISHER. THE FIRE SPREAD AND HAS SEVERELY DAMAGED THE TRUCK, IT IS AT THE POINT OF NO RETURN.

NHTSA complaint #10534705 — an unverified report by a vehicle owner.

1999 Ford F Series at 150,000 miles Redmond, WA

ENGINE

WHILE DRIVING, THERE WAS A LOUD EXPLOSION, THEN ENGINE WAS RUNNING ROUGH AND LOUD. MECHANIC STATED THAT DUE TO A FAULTY DESIGN, THE #7 SPARK PLUG HAD BEEN SHOT FROM THE ENGINE, DAMAGINE THE IGNITION COIL AND ALLOWING FUEL TO SPRAY FROM THE INJECTORS ONTO THE NOW LOOSE SPARK PLUG. MECHANIC STATED I WAS LUCKY THIS DID NOT RESULT IN AN ENGINE FIRE. ENGINE IS FORD 5.4L V8. MECHANIC EXPLAINED THAT THE DESIGN OF THE ENGINE MEANS THAT THE ALUMINUM HEADS HAVE APPROX. HALF AS MANY THREADS AS A NORMAL SPARK PLUG, MEANING THAT THIS IS A FREQUENT OCCURRENCE AND FORD IS AWARE OF THE FIRE RISK BUT HAS CHOSEN NOT TO ADDRESS.

NHTSA complaint #10470515 — an unverified report by a vehicle owner.

2002 Ford F Series at 111,943 miles Mineral Wells, TX

ENGINE

DRIVING ON HIGHWAY 30 MPH AND #3 SPARK PLUG BLEW OUT .

NHTSA complaint #10459830 — an unverified report by a vehicle owner.

1997 Ford F Series at 82,000 miles Tucson, AZ

ENGINE AND ENGINE COOLING

WHEN I FIRST BOUGHT THE TRUCK IN 2001, THE ENGINE HAD APPROXIMATELY 82K MILES. I WAS HAVING A HARD TIME STARTING AND SOMETIMES IT WOULD NOT START. AT FIRST THE DEALER THOUGHT IT WAS THE STARTER AND THEY REPLACED IT. THEY TOLD ME TO TAKE IT TO PEPBOYS TO GET THE STARTER REPLACED. WHEN THEY STARTED THE CAR A MASS OF GRAY SMOKE COME OUT OF THE TAIL PIPE. TWO DAYS LATER THE ENGINE FROZE. SINCE I HAD A WARRANTY AGREEMENT I TOOK THE TRUCK TO A LOCAL FORD DEALER, THEY STATED IT HAD HYDROLOCKED AND THE ENGINE NEEDED TO BE REPLACED. THE WARRANTY COMPANY SENT OUT A SHORT BLOCK AND FORD COMPLETED THE REST OF THE REPAIRS. AT THE BEGINNING OF APRIL, MY DAUGHTER WAS USING MY TRUCK AND SHE DROVE IT TO MY HOUSE AND PARKED IT OUT FRONT. IT SAT FOR 2 WEEKS, WHEN I WENT TO START IT, IT WOULD NOT TURN OVER. REPLACE THE BATTERY AND IT STILL WOULD NOT TURN OVER. AT THAT TIME THE STARTER SMOKED AND TOOK THE TRUCK TO A MECHANIC WHO REPLACED THE STARTER. HE TRIED TO TURN IT OVER AND IT WOULD NOT TURN. HE STATED THEY TRIED USING A TORQUE WRENCH AND STILL COULD NOT TURN THE MOTOR. THE MECHANIC RECOMMENDED THAT THE ENGINE BE REPLACED. I HAD THE TRUCK TOWED TO MY HOME. AFTER READING THE INFO ABOUT ANOTHER TRUCK HYDROLOCKING, I DECIDED TO CHECK TO SEE IF MY TRUCK HAD THE SAME PROBLEM. WHEN I PULLED THE PLUGS, I HAD COOLANT DRAIN FROM THE #3 CYLINDER AND A SMALL AMOUNT OF COOLANT LEAK FROM #5 CYLINDER. PREPARING TO REPLACE THE LOWER AND UPPER INTAKE MANIFOLD GASKETS.

NHTSA complaint #10456371 — an unverified report by a vehicle owner.

2001 Ford F Series at 156,000 miles Frisco, TX

ENGINE AND ENGINE COOLING

SPARK PLUG BLEW OUT OF ENGINE CAUSING FAILURE. ENGINE. *TR FIRE

NHTSA complaint #10446872 — an unverified report by a vehicle owner.

Other Ford F Series problems