Ford F Series recalls

Emissions

Certain CNG vehicles do not comply with the requirements of CMVSS 1105 - Evaporative Emissions. The natural gas fuel fill valve may leak due to flaking of the nickel plating inside the valve. This will allow natural gas to escape into the atmosphere at a rate that exceeds the limits prescribed in the standard. Correction: Valve will be replaced with one of an alternative design.

Emissions

Certain CNG vehicles do not comply with the requirements of CMVSS 1105 - Evaporative Emissions. The natural gas fuel fill valve may leak due to flaking of the nickel plating inside the valve. This will allow natural gas to escape into the atmosphere at a rate that exceeds the limits prescribed in the standard. Correction: Valve will be replaced with one of an alternative design.

Emissions

Certain CNG vehicles do not comply with the requirements of CMVSS 1105 - Evaporative Emissions. The natural gas fuel fill valve may leak due to flaking of the nickel plating inside the valve. This will allow natural gas to escape into the atmosphere at a rate that exceeds the limits prescribed in the standard. Correction: Valve will be replaced with one of an alternative design.

Emissions

Certain CNG vehicles do not comply with the requirements of CMVSS 1105 - Evaporative Emissions. The natural gas fuel fill valve may leak due to flaking of the nickel plating inside the valve. This will allow natural gas to escape into the atmosphere at a rate that exceeds the limits prescribed in the standard. Correction: Valve will be replaced with one of an alternative design.

Engine

On certain B600, F600 and P800 vehicles, engine resonance can cause elevated stress conditions and a fatigue failure of the accelerator return springs. A failed return spring could result in the engine not fully returning to idle when the accelerator pedal is released. Correction: Accelerator return springs will be replaced with a torsion spring design.

Engine

On certain B600, F600 and P800 vehicles, engine resonance can cause elevated stress conditions and a fatigue failure of the accelerator return springs. A failed return spring could result in the engine not fully returning to idle when the accelerator pedal is released. Correction: Accelerator return springs will be replaced with a torsion spring design.

Engine

On certain B600, F600 and P800 vehicles, engine resonance can cause elevated stress conditions and a fatigue failure of the accelerator return springs. A failed return spring could result in the engine not fully returning to idle when the accelerator pedal is released. Correction: Accelerator return springs will be replaced with a torsion spring design.

Engine

On certain B600, F600 and P800 vehicles, engine resonance can cause elevated stress conditions and a fatigue failure of the accelerator return springs. A failed return spring could result in the engine not fully returning to idle when the accelerator pedal is released. Correction: Accelerator return springs will be replaced with a torsion spring design.

Brakes

THE BRAKE VACUUM BOOSTER PUSHROD RETAINER PIN MAY NOT HAVE BEEN PROPERLY INSTALLED ON THE SERVICE BRAKE PEDAL. IMPROPERLY INSTALLED OR MISSING RETAINERS COULD RESULT IN LOSS OF SERVICE BRAKES. THIS COULD RESULT IN A VEHICLE CRASH WITHOUT PRIOR WARNING. CORRECTION: DEALERS WILL INSPECT THE PUSHROD RETAINER FOR PROPER INSTALLATION AND INSTALL IT IF IT IS MISSING.

Electrical

NOTE: SUPER CAB PICKUPS WITH OPTIONAL 40/20/40 POWER FRONT DRIVER SEAT. THE FRONT SEAT CUSHION SUPPORT WIRES COULD CONTACT AND DAMAGE THE INSULATION ON THE WIRE HARNESS FOR THE POWER LUMBAR FEATURE. THIS COULD RESULT IN A HIGH RESISTANCE ELECTRICAL SHORT CIRCUIT THROUGH THE SUPPORT WIRES. OVERHEATING OF THE SUPPORT WIRES MAY RESULT, CAUSING MELTING, SMOKE OR POTENTIALLY, IGNITION OF SURROUNDING MATERIALS. CORRECTION: VEHICLES WILL BE INSPECTED AND IF NO DAMAGE IS FOUND, THE DRIVER SEAT WIRE HARNESS WILL BE COVERED WITH A CONVOLUTE TUBING, WRAPPED WITH ELECTRICAL TAPE AND REROUTED. IF DAMAGED, THE HARNESS WILL BE REPLACED

Electrical

NOTE: SUPER CAB PICKUPS WITH OPTIONAL 40/20/40 POWER FRONT DRIVER SEAT. THE FRONT SEAT CUSHION SUPPORT WIRES COULD CONTACT AND DAMAGE THE INSULATION ON THE WIRE HARNESS FOR THE POWER LUMBAR FEATURE. THIS COULD RESULT IN A HIGH RESISTANCE ELECTRICAL SHORT CIRCUIT THROUGH THE SUPPORT WIRES. OVERHEATING OF THE SUPPORT WIRES MAY RESULT, CAUSING MELTING, SMOKE OR POTENTIALLY, IGNITION OF SURROUNDING MATERIALS. CORRECTION: VEHICLES WILL BE INSPECTED AND IF NO DAMAGE IS FOUND, THE DRIVER SEAT WIRE HARNESS WILL BE COVERED WITH A CONVOLUTE TUBING, WRAPPED WITH ELECTRICAL TAPE AND REROUTED. IF DAMAGED, THE HARNESS WILL BE REPLACED

Electrical

A SHORT CIRCUIT COULD DEVELOP IN THE IGNITION SWITCH THAT COULD LEAD TO OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN OF THE VEHICLE. THIS CONDITION MAY OCCUR WHILE THE VEHICLE IS IN USE OR UNATTENDED. CORRECTION: IGNITION SWITCH WILL BE REPLACED WITH A REVISED DESIGN SWITCH.

Electrical

A SHORT CIRCUIT COULD DEVELOP IN THE IGNITION SWITCH THAT COULD LEAD TO OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN OF THE VEHICLE. THIS CONDITION MAY OCCUR WHILE THE VEHICLE IS IN USE OR UNATTENDED. CORRECTION: IGNITION SWITCH WILL BE REPLACED WITH A REVISED DESIGN SWITCH.

Electrical

A SHORT CIRCUIT COULD DEVELOP IN THE IGNITION SWITCH THAT COULD LEAD TO OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN OF THE VEHICLE. THIS CONDITION MAY OCCUR WHILE THE VEHICLE IS IN USE OR UNATTENDED. CORRECTION: IGNITION SWITCH WILL BE REPLACED WITH A REVISED DESIGN SWITCH.

Electrical

A SHORT CIRCUIT COULD DEVELOP IN THE IGNITION SWITCH THAT COULD LEAD TO OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN OF THE VEHICLE. THIS CONDITION MAY OCCUR WHILE THE VEHICLE IS IN USE OR UNATTENDED. CORRECTION: IGNITION SWITCH WILL BE REPLACED WITH A REVISED DESIGN SWITCH.

Engine

On certain B700, F700, F800, FT900, L8000, LA8000, LN7000, LN8000, LNT8000, LS8000, LT8000 and LTS8000, the Hand throttle cable may wear the brass swivel block on the governor lever through which it passes. In some cases the wear may result in the cable jamming in the damaged swivel, which could prevent the governor lever from returning to the idle position. Correction: A revised governor lever with a stainless steel swivel will be installed on affected vehicles.

Engine

On certain B700, F700, F800, FT900, L8000, LA8000, LN7000, LN8000, LNT8000, LS8000, LT8000 and LTS8000, the Hand throttle cable may wear the brass swivel block on the governor lever through which it passes. In some cases the wear may result in the cable jamming in the damaged swivel, which could prevent the governor lever from returning to the idle position. Correction: A revised governor lever with a stainless steel swivel will be installed on affected vehicles.

Engine

On certain B700, F700, F800, FT900, L8000, LA8000, LN7000, LN8000, LNT8000, LS8000, LT8000 and LTS8000, the Hand throttle cable may wear the brass swivel block on the governor lever through which it passes. In some cases the wear may result in the cable jamming in the damaged swivel, which could prevent the governor lever from returning to the idle position. Correction: A revised governor lever with a stainless steel swivel will be installed on affected vehicles.

Electrical

On certain B600, B700, F600, F700, F800, FT900, LA9000, LL9000, LTA9000 and LTL9000 vehicles, a connector where the wiring for lamps mounted on the tilt hood attaches to the vehicle wire harness was built without sealing plugs in the unused cavities of the connector. Road salt, moisture or other contaminants may enter the connector, which could result in crossed circuits, shorts or corrosion of the wiring in the connector and a malfunction of the headlamps or other front-end lighting systems. Correction: Sealing plugs will be installed in the unused connector cavities. If corroded, a new connector will be installed.

Engine

On certain B600 and F600 vehicles, a tolerance stack-up condition on the accelerator lever and the automatic transmission modulator lever may result in interference between the two levers which could prevent the engine from fully returning to idle. Correction: Affected vehicles will have a revised modulator lever installed.

Electrical

On certain B600, B700, F600, F700, F800, FT900, LA9000, LL9000, LTA9000 and LTL9000 vehicles, a connector where the wiring for lamps mounted on the tilt hood attaches to the vehicle wire harness was built without sealing plugs in the unused cavities of the connector. Road salt, moisture or other contaminants may enter the connector, which could result in crossed circuits, shorts or corrosion of the wiring in the connector and a malfunction of the headlamps or other front-end lighting systems. Correction: Sealing plugs will be installed in the unused connector cavities. If corroded, a new connector will be installed.

Emissions

THESE VEHICLES MAY HAVE BEEN BUILT WITH IGNITION CONTROL (IC) MODULES WHICH MAY FAIL AND CAUSE A NO START CONDITION. A FAULTY IC MODULE WOULD NOT BE IN COMPLIANCE WITH C.M.V.S.S. 1103 - EXHAUST EMISSIONS. CORRECTION: VEHICLES WILL BE INSPECTED AND IC MODULE WILL BE REPLACED IF NECESSARY.

Brakes

NOTE: THIS RECALL AFFECTS VEHICLES WITH MANUAL TRANSMISSION. THE PARKING BRAKE CONTROL SELF-ADJUST PAWL MAY SKIP OVER ONE OR MORE TEETH IN THE SELF-ADJUST RATCHET DURING PARKING BRAKE APPLICATION, WHICH COULD PREVENT THE SYSTEM FROM ACHIEVING FULL TENSION. THIS COULD RESULT IN PARKING BRAKE INEFFECTIVENESS WHICH WOULD ALLOW THE VEHICLE TO ROLL FREELY IF IT IS NOT LEFT IN GEAR. CORRECTION: A WEDGE WILL BE INSTALLED WHICH WILL SERVE TO LOCK THE PARKING BRAKE SELF-ADJUST MECHANISM PAWL INTO ENGAGEMENT WITH THE RATCHET.

Brakes

NOTE: THIS RECALL AFFECTS VEHICLES WITH MANUAL TRANSMISSION. THE PARKING BRAKE CONTROL SELF-ADJUST PAWL MAY SKIP OVER ONE OR MORE TEETH IN THE SELF-ADJUST RATCHET DURING PARKING BRAKE APPLICATION, WHICH COULD PREVENT THE SYSTEM FROM ACHIEVING FULL TENSION. THIS COULD RESULT IN PARKING BRAKE INEFFECTIVENESS WHICH WOULD ALLOW THE VEHICLE TO ROLL FREELY IF IT IS NOT LEFT IN GEAR. CORRECTION: A WEDGE WILL BE INSTALLED WHICH WILL SERVE TO LOCK THE PARKING BRAKE SELF-ADJUST MECHANISM PAWL INTO ENGAGEMENT WITH THE RATCHET.

Brakes

NOTE: THIS RECALL AFFECTS VEHICLES WITH MANUAL TRANSMISSION. THE PARKING BRAKE CONTROL SELF-ADJUST PAWL MAY SKIP OVER ONE OR MORE TEETH IN THE SELF-ADJUST RATCHET DURING PARKING BRAKE APPLICATION, WHICH COULD PREVENT THE SYSTEM FROM ACHIEVING FULL TENSION. THIS COULD RESULT IN PARKING BRAKE INEFFECTIVENESS WHICH WOULD ALLOW THE VEHICLE TO ROLL FREELY IF IT IS NOT LEFT IN GEAR. CORRECTION: A WEDGE WILL BE INSTALLED WHICH WILL SERVE TO LOCK THE PARKING BRAKE SELF-ADJUST MECHANISM PAWL INTO ENGAGEMENT WITH THE RATCHET.

Engine

VEHICLES EQUIPPED WITH THE DIRECT INJECTION TURBO DIESEL ENGINE MAY EXPERIENCE A CONDITION WHEREBY THE VEHICLE, WHEN IN CRUISE CONTROL MODE, WOULD CONTINUE TO ACCELERATE FOR A PERIOD OF SEVERAL SECONDS WHEN THE LOAD ON THE ENGINE IS DECREASED SUCH AS WHEN CRESTING A HILL AFTER A LONG GRADE. THIS COULD RESULT IN DIMINISHED DRIVER CONTROL. CORRECTION: THE ELECTRONIC ENGINE CONTROL MODULE WILL BE REPLACED ON AFFECTED VEHICLES.

Structure

THE U-CLIPS USED IN ATTACHING THE FRONT BUMPER INNER ARM TO THE BUMPER FACE BAR MAY FRACTURE. IF NOT REPLACED, THE FRONT BUMPER MAY LOOSEN AND SEPARATE WHICH COULD CAUSE THE VEHICLE TO DRIVE OVER THE BUMPER RESULTING IN POSSIBLE LOSS OF DRIVER CONTROL. CORRECTION: VEHICLES WILL BE INSPECTED AND FRONT BUMPER INNER ARM U-CLIPS WILL BE REPLACED IF NECESSARY.

Structure

THE U-CLIPS USED IN ATTACHING THE FRONT BUMPER INNER ARM TO THE BUMPER FACE BAR MAY FRACTURE. IF NOT REPLACED, THE FRONT BUMPER MAY LOOSEN AND SEPARATE WHICH COULD CAUSE THE VEHICLE TO DRIVE OVER THE BUMPER RESULTING IN POSSIBLE LOSS OF DRIVER CONTROL. CORRECTION: VEHICLES WILL BE INSPECTED AND FRONT BUMPER INNER ARM U-CLIPS WILL BE REPLACED IF NECESSARY.

Seats And Restraints

NOTE: VEHICLES UNDER 8500 LB. GVWR. THESE VEHICLES MAY HAVE BEEN BUILT WITH NON-FUNCTIONAL AIR BAG DIAGNOSTIC MODULES. IF SO EQUIPPED, THE AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM AND THE AIR BAG WARNING LIGHT WOULD NOT FUNCTION. THIS COULD RESULT IN REDUCED OCCUPANT PROTECTION IN THE EVENT OF A COLLISION SEVERE ENOUGH TO ACTIVATE THE AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM. CORRECTION: VEHICLES WILL BE INSPECTED AND CORRECT AIR BAG DIAGNOSTIC MODULE WILL BE INSTALLED IF NECESSARY.

Engine

NOTE: INCLUDES TRUCKS, TRUCK CHASSIS AND BUS CHASSIS. MEDIUM AND HEAVY DUTY VEHICLES EQUIPPED WITH CUMMINS 5.9 LITRE AND 8.3 LITRE DIESEL ENGINES WITH IN-LINE FUEL INJECTION PUMPS MAY HAVE THE POTENTIAL FOR FRACTURE OF THE THROTTLE RETURN SPRINGS. IF BOTH SPRINGS WERE TO FRACTURE THE THROTTLE WOULD NOT RETURN TO THE IDLE POSITION AND MAY RESULT IN INCREASED ENGINE SPEED AND THE POSSIBILITY OF LOSS OF VEHICLE CONTROL. CORRECTION: THROTTLE RETURN CONTROL SYSTEM WILL BE REPLACED WITH THE COIL TORSION SPRING DESIGN.

Engine

NOTE: INCLUDES TRUCKS, TRUCK CHASSIS AND BUS CHASSIS. MEDIUM AND HEAVY DUTY VEHICLES EQUIPPED WITH CUMMINS 5.9 LITRE AND 8.3 LITRE DIESEL ENGINES WITH IN-LINE FUEL INJECTION PUMPS MAY HAVE THE POTENTIAL FOR FRACTURE OF THE THROTTLE RETURN SPRINGS. IF BOTH SPRINGS WERE TO FRACTURE THE THROTTLE WOULD NOT RETURN TO THE IDLE POSITION AND MAY RESULT IN INCREASED ENGINE SPEED AND THE POSSIBILITY OF LOSS OF VEHICLE CONTROL. CORRECTION: THROTTLE RETURN CONTROL SYSTEM WILL BE REPLACED WITH THE COIL TORSION SPRING DESIGN.

Fuel System

VEHICLES WITH GASOLINE ENGINES AND DUAL FUEL TANKS MAY EXPERIENCE THE TRANSFER OF FUEL FROM ONE TANK TO THE OTHER THROUGH A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY. THIS COULD CAUSE THE CAPACITY OF THE OTHER TANK TO BE EXCEEDED, RESULTING IN FUEL OVERFLOW PAST THE FILLER CAP. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD RESULT. CORRECTION: FUEL PRESSURE REGULATOR WILL BE REPLACED AND REDUNDANT CHECK VALVES WILL BE INSTALLED ON AFFECTED VEHICLES.

Fuel System

VEHICLES WITH GASOLINE ENGINES AND DUAL FUEL TANKS MAY EXPERIENCE THE TRANSFER OF FUEL FROM ONE TANK TO THE OTHER THROUGH A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY. THIS COULD CAUSE THE CAPACITY OF THE OTHER TANK TO BE EXCEEDED, RESULTING IN FUEL OVERFLOW PAST THE FILLER CAP. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD RESULT. CORRECTION: FUEL PRESSURE REGULATOR WILL BE REPLACED AND REDUNDANT CHECK VALVES WILL BE INSTALLED ON AFFECTED VEHICLES.

Fuel System

VEHICLES WITH GASOLINE ENGINES AND DUAL FUEL TANKS MAY EXPERIENCE THE TRANSFER OF FUEL FROM ONE TANK TO THE OTHER THROUGH A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY. THIS COULD CAUSE THE CAPACITY OF THE OTHER TANK TO BE EXCEEDED, RESULTING IN FUEL OVERFLOW PAST THE FILLER CAP. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD RESULT. CORRECTION: FUEL PRESSURE REGULATOR WILL BE REPLACED AND REDUNDANT CHECK VALVES WILL BE INSTALLED ON AFFECTED VEHICLES.

Fuel System

VEHICLES WITH GASOLINE ENGINES AND DUAL FUEL TANKS MAY EXPERIENCE THE TRANSFER OF FUEL FROM ONE TANK TO THE OTHER THROUGH A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY. THIS COULD CAUSE THE CAPACITY OF THE OTHER TANK TO BE EXCEEDED, RESULTING IN FUEL OVERFLOW PAST THE FILLER CAP. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD RESULT. CORRECTION: FUEL PRESSURE REGULATOR WILL BE REPLACED AND REDUNDANT CHECK VALVES WILL BE INSTALLED ON AFFECTED VEHICLES.

Suspension

NOTE: INCOMPLETE CHASSIS-CABS. ONE OR MORE OF THE SIX CLAMPS THAT HOLD THE TIRE AND RIM ASSEMBLY TO THE CAST SPOKES OF THE FRONT WHEEL MAY HAVE BEEN OF AN INCORRECT SIZE. INSTALLATION OF THE CLAMPS MAY RESULT IN BENDING OF THE STUDS WHICH ARE USED TO ATTACH THE CLAMPS TO THE SPOKES. THIS WOULD INCREASE THE RISK OF STUD FRACTURE AND POSSIBLE WHEEL FAILURE. CORRECTION. STUDS AND CLAMPS WILL BE REPLACED ON AFFECTED VEHICLES.

Lights And Instruments

NOTE: ALSO INCLUDES SOME MEDIUM AND HEAVY TRUCKS. THESE VEHICLES MAY NOT COMPLY WITH C.M.V.S.S. 108 - LIGHTING. DAYTIME RUNNING LIGHT MODULE MAY MALFUNCTION WHICH CAN RESULT IN DAYTIME RUNNING LIGHTS THAT DIM, FLICKER OR GO OFF OR IN SOME INSTANCES MAY REMAIN ON AFTER THE IGNITION IS TURNED OFF. CORRECTION: DAYTIME RUNNING LIGHT MODULE WILL BE REPLACED ON AFFECTED VEHICLES.

Lights And Instruments

NOTE: ALSO INCLUDES SOME MEDIUM AND HEAVY TRUCKS. THESE VEHICLES MAY NOT COMPLY WITH C.M.V.S.S. 108 - LIGHTING. DAYTIME RUNNING LIGHT MODULE MAY MALFUNCTION WHICH CAN RESULT IN DAYTIME RUNNING LIGHTS THAT DIM, FLICKER OR GO OFF OR IN SOME INSTANCES MAY REMAIN ON AFTER THE IGNITION IS TURNED OFF. CORRECTION: DAYTIME RUNNING LIGHT MODULE WILL BE REPLACED ON AFFECTED VEHICLES.

Structure

IF VEHICLES ARE OPERATED IN BELOW FREEZING TEMPERATURES AND IF WATER ENTERS THE DOOR LATCH RELEASE CABLE, THE WATER MAY FREEZE AND CAUSE THE LATCH MECHANISM TO MALFUNCTION. THIS COULD RESULT IN PARTIAL LATCHING, ALLOWING THE DOOR TO JAR OPEN UNEXPECTEDLY. CORRECTION: REVISED DOOR LATCH RELEASE CABLES AND WATER SHIELDS WILL BE INSTALLED ON AFFECTED VEHICLES.

Fuel System

ON VEHICLES WITH DUAL FUEL TANKS, THE DUAL FUNCTION FUEL RESERVOIR (DFR) MAY MALFUNCTION ALLOWING SUPPLY FUEL TO BE DRAWN FROM ONE TANK AND A PORTION OF THE UNUSED FUEL TO BE RETURNED TO THE OTHER TANK. AS A RESULT, THE OTHER TANK COULD POSSIBLY BE OVERFILLED, RESULTING IN OVERFLOW OF FUEL PAST THE FILLER CAP. IN THE PRESENCE OF AN IGNITION SOURCE, THE POTENTIAL FOR A FIRE MAY EXIST. CORRECTION: A DFR CONTAINING "O" RINGS MANUFACTURED FROM REVISED MATERIAL WILL BE INSTALLED ON AFFECTED VEHICLES.

Brakes

CRACKS MAY DEVELOP IN THE MOUNTING SURFACE AREA OF AEROQUIP MAXI II 30/36 SPRING PARKING BRAKE CHAMBERS POSSIBLY LEADING TO FRACTURE OF THE CHAMBER HOUSING IN THE AREA OF THE STUDS. SUBSQUENTLY, THE CHAMBER COULD SEPARATE FROM THE VEHICLE IF THE CHAMBER PUSH ROD CLEVIS WERE TO SEPARATE FROM THE SLACK ADJUSTER AND THE AIR HOSE FITTINGS AT THE CHAMBER WERE TO FRACTURE. A DETACHED CHAMBER COULD PRESENT A ROAD HAZARD TO OTHER VEHICLES AND THE REMAINING SPRING BRAKES ON THE VEHICLE WOULD APPLY AS AIR PRESSURE DECREASED. CORRECTION: BRAKE CHAMBERS WILL BE REPLACED WITH CHAMBERS OF A DIFFERENT DESIGN.

Brakes

CRACKS MAY DEVELOP IN THE MOUNTING SURFACE AREA OF AEROQUIP MAXI II 30/36 SPRING PARKING BRAKE CHAMBERS POSSIBLY LEADING TO FRACTURE OF THE CHAMBER HOUSING IN THE AREA OF THE STUDS. SUBSQUENTLY, THE CHAMBER COULD SEPARATE FROM THE VEHICLE IF THE CHAMBER PUSH ROD CLEVIS WERE TO SEPARATE FROM THE SLACK ADJUSTER AND THE AIR HOSE FITTINGS AT THE CHAMBER WERE TO FRACTURE. A DETACHED CHAMBER COULD PRESENT A ROAD HAZARD TO OTHER VEHICLES AND THE REMAINING SPRING BRAKES ON THE VEHICLE WOULD APPLY AS AIR PRESSURE DECREASED. CORRECTION: BRAKE CHAMBERS WILL BE REPLACED WITH CHAMBERS OF A DIFFERENT DESIGN.

Brakes

CRACKS MAY DEVELOP IN THE MOUNTING SURFACE AREA OF AEROQUIP MAXI II 30/36 SPRING PARKING BRAKE CHAMBERS POSSIBLY LEADING TO FRACTURE OF THE CHAMBER HOUSING IN THE AREA OF THE STUDS. SUBSQUENTLY, THE CHAMBER COULD SEPARATE FROM THE VEHICLE IF THE CHAMBER PUSH ROD CLEVIS WERE TO SEPARATE FROM THE SLACK ADJUSTER AND THE AIR HOSE FITTINGS AT THE CHAMBER WERE TO FRACTURE. A DETACHED CHAMBER COULD PRESENT A ROAD HAZARD TO OTHER VEHICLES AND THE REMAINING SPRING BRAKES ON THE VEHICLE WOULD APPLY AS AIR PRESSURE DECREASED. CORRECTION: BRAKE CHAMBERS WILL BE REPLACED WITH CHAMBERS OF A DIFFERENT DESIGN.

Brakes

VEHICLES WERE BUILT WITH A 2.00 INCH MASTER CYLINDER IN PLACE OF THE 1.75 INCH MASTER CYLINDER NORMALLY UTILIZED. THE LARGER MASTER CYLINDER WILL PROVIDE LESS LINE PRESSURE TO THE WHEEL CYLINDERS FOR A GIVEN PEDAL PRESSURE. THIS COULD RESULT IN INCREASED STOPPING DISTANCES AND A POSSIBLE VEHICLE CRASH. CORRECTION: CORRECT 1.75 INCH MASTER CYLINDER WILL BE INSTALLED ON AFFECTED VEHICLES.

Powertrain

A SNAP RING WHICH LOCATES THE PARK GEAR ON THE OUTPUT SHAFT OF THE TRANSMISSION MAY FRACTURE AND ALLOW THE PARK GEAR TO SLIDE REARWARD. THIS WOULD MAKE IT IMPOSSIBLE TO ENGAGE THE PARK GEAR AND COULD RESULT IN VEHICLE MOVEMENT EVEN THOUGH THE GEAR SELECTOR IS PLACED IN THE PARK POSITION. CORRECTION: AFFECTED VEHICLES WILL HAVE THE SNAP RING REPLACED WITH AN IMPROVED SNAP RING. IN ADDITION, A REVISED TRANSMISSION EXTENSION HOUSING WILL BE INSTALLED WHICH INCORPORATES A CAST STOP THAT WILL LIMIT PARK GEAR MOVEMENT EVEN IF A SNAP RING SHOULD FRACTURE.

Powertrain

A SNAP RING WHICH LOCATES THE PARK GEAR ON THE OUTPUT SHAFT OF THE TRANSMISSION MAY FRACTURE AND ALLOW THE PARK GEAR TO SLIDE REARWARD. THIS WOULD MAKE IT IMPOSSIBLE TO ENGAGE THE PARK GEAR AND COULD RESULT IN VEHICLE MOVEMENT EVEN THOUGH THE GEAR SELECTOR IS PLACED IN THE PARK POSITION. CORRECTION: AFFECTED VEHICLES WILL HAVE THE SNAP RING REPLACED WITH AN IMPROVED SNAP RING. IN ADDITION, A REVISED TRANSMISSION EXTENSION HOUSING WILL BE INSTALLED WHICH INCORPORATES A CAST STOP THAT WILL LIMIT PARK GEAR MOVEMENT EVEN IF A SNAP RING SHOULD FRACTURE.

Fuel System

NOTE: THIS RECALL SUPERSEDES RECALL 88164. VEHICLES LOCATED IN THE YUKON, NOTHWEST TERRITORIES, ALBERTA, EASTERN BRITISH COLUMBIA, N.W. ONTARIO, MANITOBA AND SASKATCHEWAN. A SHORT, U-SHAPED NYLON FUEL TUBE (JUMPER TUBE) LOCATED ON THE LEFT-HAND FRAME RAIL CONNECTING THE FUEL PUMP TO THE FUEL FILTER COULD DEVELOP PIN HOLES IN THE TUBING WALL. IF THIS CONDITION SHOULD OCCUR, IT WOULD ALLOW FUEL TO LEAK AND A FIRE COULD RESULT. CORRECTION: A STEEL BRAIDED TEFLON FUEL SUPPLY LINE AND RELATED COMPONENTS WILL BE INSTALLED WHICH WILL GROUND THE FUEL LINE AND ELIMINATE THE POTENTIAL FOR AN ELECTROSTATIC CHARGE. THE U-SHAPED NYLON JUMPER TUBE WILL BE ELIMINATED BY THIS REPLACEMENT FUEL SYSTEM.

Fuel System

NOTE: THIS RECALL SUPERSEDES RECALL 88164. VEHICLES LOCATED IN THE YUKON, NOTHWEST TERRITORIES, ALBERTA, EASTERN BRITISH COLUMBIA, N.W. ONTARIO, MANITOBA AND SASKATCHEWAN. A SHORT, U-SHAPED NYLON FUEL TUBE (JUMPER TUBE) LOCATED ON THE LEFT-HAND FRAME RAIL CONNECTING THE FUEL PUMP TO THE FUEL FILTER COULD DEVELOP PIN HOLES IN THE TUBING WALL. IF THIS CONDITION SHOULD OCCUR, IT WOULD ALLOW FUEL TO LEAK AND A FIRE COULD RESULT. CORRECTION: A STEEL BRAIDED TEFLON FUEL SUPPLY LINE AND RELATED COMPONENTS WILL BE INSTALLED WHICH WILL GROUND THE FUEL LINE AND ELIMINATE THE POTENTIAL FOR AN ELECTROSTATIC CHARGE. THE U-SHAPED NYLON JUMPER TUBE WILL BE ELIMINATED BY THIS REPLACEMENT FUEL SYSTEM.

Fuel System

NOTE: THIS RECALL SUPERSEDES RECALL 88164. VEHICLES LOCATED IN THE YUKON, NOTHWEST TERRITORIES, ALBERTA, EASTERN BRITISH COLUMBIA, N.W. ONTARIO, MANITOBA AND SASKATCHEWAN. A SHORT, U-SHAPED NYLON FUEL TUBE (JUMPER TUBE) LOCATED ON THE LEFT-HAND FRAME RAIL CONNECTING THE FUEL PUMP TO THE FUEL FILTER COULD DEVELOP PIN HOLES IN THE TUBING WALL. IF THIS CONDITION SHOULD OCCUR, IT WOULD ALLOW FUEL TO LEAK AND A FIRE COULD RESULT. CORRECTION: A STEEL BRAIDED TEFLON FUEL SUPPLY LINE AND RELATED COMPONENTS WILL BE INSTALLED WHICH WILL GROUND THE FUEL LINE AND ELIMINATE THE POTENTIAL FOR AN ELECTROSTATIC CHARGE. THE U-SHAPED NYLON JUMPER TUBE WILL BE ELIMINATED BY THIS REPLACEMENT FUEL SYSTEM.

Fuel System

A SHORT, U-SHAPED NYLON FUEL TUBE (JUMPER TUBE) LOCATED ON THE LEFT-HAND FRAME RAIL CONNECTING THE FUEL PUMP TO THE FUEL FILTER COULD DEVELOP PIN HOLES IN THE TUBING WALL. IF THIS CONDITION SHOULD OCCUR, IT WOULD ALLOW FUEL TO LEAK AND A FIRE COULD RESULT. CORRECTION: FUEL TUBE WILL BE REPLACED WITH ONE HAVING A KRAYTON SLEEVE.

Fuel System

A SHORT, U-SHAPED NYLON FUEL TUBE (JUMPER TUBE) LOCATED ON THE LEFT-HAND FRAME RAIL CONNECTING THE FUEL PUMP TO THE FUEL FILTER COULD DEVELOP PIN HOLES IN THE TUBING WALL. IF THIS CONDITION SHOULD OCCUR, IT WOULD ALLOW FUEL TO LEAK AND A FIRE COULD RESULT. CORRECTION: FUEL TUBE WILL BE REPLACED WITH ONE HAVING A KRAYTON SLEEVE.

Fuel System

A SHORT, U-SHAPED NYLON FUEL TUBE (JUMPER TUBE) LOCATED ON THE LEFT-HAND FRAME RAIL CONNECTING THE FUEL PUMP TO THE FUEL FILTER COULD DEVELOP PIN HOLES IN THE TUBING WALL. IF THIS CONDITION SHOULD OCCUR, IT WOULD ALLOW FUEL TO LEAK AND A FIRE COULD RESULT. CORRECTION: FUEL TUBE WILL BE REPLACED WITH ONE HAVING A KRAYTON SLEEVE.

Visual System

THESE VEHICLES DO NOT COMPLY WITH C.M.V.S.S. 205 - GLAZING MATERIALS.

Fuel System

ON VEHICLES WITH EFI OR CFI, THE SPRING-LOCK FUEL LINE COUPLING USED TO CONNECT THE FUEL SUPPLY AND RETURN LINES TO THE EFI FUEL RAILS OR TO THE CFI THROTTLE BODIES AS WELL AS OTHER FUEL LINE CONNECTIONS NEAR THE DASH PANELS ON SOME VEHICLES, COULD DISENGAGE DURING VEHICLE USE. SHOULD THIS OCCUR, LOSS OF FUEL WILL RESULT, PROVIDING THE POTENTIAL FOR A VEHICLE FIRE. CORRECTION: COUPLING RETAINER CLIPS WILL BE INSTALLED ON AFFECTED VEHICLES. NOTE: ESCORT VEHICLES ARE EQUIPPED WITH EFI AND CFI. LYNX VEHICLES ARE EQUIPPED WITH CFI ONLY. EFI - ELECTRONIC FUEL INJECTION CFI - CENTRAL FUEL INJECTION

Engine

VEHICLES EQUIPPED WITH 6.6L AND 7.8L ENGINES. DIESEL ENGINE GOVERNOR ASSEMBLIES MAY HAVE LEVER RETAINING RINGS INSTALLED IN A REVERSED POSITION. AS A RESULT, ONE OR MORE OF THREE RETAINING PRONGS MAY NOT BE ENGAGED IN THE GOVERNOR LEVER PIVOT SHAFTS.AN UNENGAGED RETAINING RING COULD POTENTIALLY DETACH, CAUSING SEPARATION OF THE ACCELERATOR LINKAGE AND RETURN SPRINGS. IF THIS WERE TO OCCUR, THE TIME FOR THE ENGINE TO RETURN TO IDLE FROM AN OPEN POSITION WOULD BE SUBSTANTIALLY INCREASED. THIS COULD ADVERSELY AFFECT VEHICLE CONTROL. CORRECTION: REPLACE GOVERNOR LEVER ASSEMBLY.

Brakes

THE HYDRAULIC PARKING BRAKE CONTROL VALVE MAY INADVERTENTLY ACTIVATE DUE TO MOMENTARY PRESSURE DISRUPTION IN THE HYDRAULIC PARKING BRAKE SYSTEM, RESULTING IN THE APPLICATION OF THE REAR AXLE BRAKES. SHOULD THIS OCCUR WHILE THE VEHICLE IS BEING OPERATED ON A SLIPPERY OR LOOSE-MATERIAL ROAD SURFACE, THE POTENTIAL FOR LOSS OF VEHICLE CONTROL WOULD EXIST. ALSO, SINCE THE PARKING BRAKE SYSTEM DOES NOT ACTUATE THE BRAKE STOP LIGHTS, THE RISK OF A REAR IMPACT WOULD BE INCREASED.

Brakes

On certain vehicles, the hydraulic brake booster supply hoses are located too near the exhaust manifold heat shrouds and may be susceptible to chaging and/ or heat damage. This could cause the hose to wear and eventually rupture resulting in a loss of pump fluid. Should this occur during vehicle operation, there is a potential for increased stopping distance due to the loss of pump fluid and for an engine compartment fire resulting from fluid being sprayed on the exhaust manifold.

CARBURETOR THROTTLE SHAFTS MAY BE SUSCEPTIBLE TO DIRT CONTAMINATION AND WEAR OF THE BEARING COATINGS. THIS COULD CAUSE THE SECONDARY THROTTLE PLATES TO REMAIN PARTIALLY OPEN AFTER THE DRIVER HAS RELEASED THE ACCELERATOR PEDAL. THIS THIS WERE TO OCCUR, ENGINE SPEED WOULD NOT RETURN TO IDLE POTENTIALLY AFFECTING VEHICLE CONTROL AND STOPPING DISTANCES.

Other

On certain trucks, the blades of the cross- blade type engine cooling fan may fatigue crack and separate without warning, while the engine is operating. Fan blade separation may damage underhood components and, if the hood is open, injure persons in the vicinity of the engine compartment.