FaultScore

2007 Jeep Wrangler Sahara fuel system problems

69 of the 207 complaints about the 2007 Jeep Wrangler Sahara are about the fuel system — 33% of everything reported for this model year. Half of the failures with a mileage on record happened before 46,000 miles.

D

69

Complaints

0

Crashes

0

Fires

0

Injuries

Exactly what failed

Fuel System, Gasoline 54 78.3%
Fuel/Propulsion System 10 14.5%
Fuel System, Other 3 4.3%
Tank Assembly 1 1.4%
Fuel System, Diesel 1 1.4%

What owners said

Filed with NHTSA, in their own words.

at 108,000 miles Meridian, ID

FUEL/PROPULSION SYSTEM

EVERY TIME I FILL THE JEEP WITH GAS, ABOUT A CUP OF FUEL SPILLS BACK OUT OF THE FILLER NECK BEFORE THE PUMP SHUTS OFF.

NHTSA complaint #11194840 — an unverified report by a vehicle owner.

at 100,000 miles Aurora, IL

FUEL/PROPULSION SYSTEM

WHEN FILLING THE PARKED, SHUT-OFF VEHICLE WITH GASOLINE THERE IS REGULAR SPILLOVER. REGARDLESS OF GAS STATION AND PUMP, THE PUMP DOES NOT DETECT FILL AND AUTOMATICALLY SHUT OFF. THIS HAS BEEN A FREQUENT ISSUE FOR ABOUT A YEAR.

NHTSA complaint #11187339 — an unverified report by a vehicle owner.

at 100,000 miles Chicago, IL

FUEL/PROPULSION SYSTEM

FUEL SPIT BACK PROBLEM, EVERYTIME I FUEL UP GAS PUKES OUT AND DOESNT CUT OFF WHEN ITS FULL

NHTSA complaint #11082703 — an unverified report by a vehicle owner.

at 115,990 miles Aurora, IL

FUEL/PROPULSION SYSTEM

GASOLINE SPLILLOVER WHEN FILLING VEHICLE AT ALL GAS STATIONS/PUMPS. VEHICLE TURNED OFF. PUMP SET TO FILL OR MANUALLY HELD, THE ISSUE OCCURS. THIS HAS BEEN ONGOING SINCE DECEMBER 2017 THOUGH PUTTING CURRENT DATE/LAST FILL UP BELOW.

NHTSA complaint #11082456 — an unverified report by a vehicle owner.

at 97,500 miles Mesa, AZ

FUEL/PROPULSION SYSTEM

I ORIGINALLY TOOK MY JEEP IN TO THE DEALER SHIP BECAUSE EVERY TIME I WOULD FILL UP THE GAS WOULD OVERFLOW. THEY SAID THAT THEY REPLACED HE FILLER NECK BECAUSE THERE WAS A RECALL ON THAT. NOW IT TAKES 30 MINUTES TO FILL UP THE TANK FROM 1/4 TANK BECAUSE THE GAS PUMP WILL CLICK OFF EVERY 2 SECONDS.

NHTSA complaint #10940356 — an unverified report by a vehicle owner.

Westerville, OH

FUEL/PROPULSION SYSTEM

FUEL SPLASHES OUT OF FILLER NECK WHEN AUTOMATIC PUMP NOZZLE SHUTS OFF.

NHTSA complaint #10861863 — an unverified report by a vehicle owner.

at 55,000 miles Florence, SC

FUEL SYSTEM, GASOLINE

THE VEHICLE QUITE FREQUENTLY AND UNPREDICTABLY SPITS / SPILLS FUEL FROM THE FUEL FILLER PORT WHEN RE-FUELING. THIS HAS RESULTED IN NUMEROUS SPILLS AT THE GAS STATION AND OCCASIONAL SPILLS ON THE OPERATOR. SOMETIMES IT SPILLS AND SOMETIMES IT DOES NOT.....UPDATED 08/20/15

NHTSA complaint #10726567 — an unverified report by a vehicle owner.

at 74,070 miles Harrisonburg, VA

FUEL/PROPULSION SYSTEM

WHEN REFUELING THE VEHICLE, GAS GUSHES OUT OF THE FILLER TUBE AT THE END OF THE FUELING PROCESS.

NHTSA complaint #10705735 — an unverified report by a vehicle owner.

at 140,000 miles Round Rock, TX

FUEL SYSTEM, GASOLINE

I HAVE RECENTLY PURCHASED THIS VEHICLE AND WHILE REFUELING MY JEEP THE PUMP WOULDN'T SHUT OFF ON ITS OWN UNTIL A PINT TO QUART OF FUEL SPILLED OUT OF THE INLET. THIS HAS HAPPENED EVERY TIME I PUT FUEL IN THE VEHICLE. NOW I LISTEN TO THE INLET TO HEAR IT COMING TO THE TOP AND WHEN IT'S ALMOST FULL I STOP THE FLOW, BUT I STILL END UP COVERED IN FUEL WHICH BURNS THE SKIN AND IS HARMFUL TO THE ENVIRONMENT. I AM ON AN ARMY BASE SO SECONDARY CONTAINMENT IS EXTREMELY IMPORTANT AND EVERY TIME I FILL UP I HAVE TO PUT A MAT UNDER MY FUEL INLET.

NHTSA complaint #10669527 — an unverified report by a vehicle owner.

at 91,000 miles Whitman, MA

FUEL/PROPULSION SYSTEM

WHEN FILLING THE VEHICLE WITH GAS, PUMP DOES NOT AUTOMATICALLY SHUT OFF AND GAS SPILLS OUT. I HAVE TO TRY AND LISTEN FOR THE FUEL TO COME UP THE FILL PIPE BUT IT IS DIFFICULT TO GAUGE AND HEAR. THIS IS VERY DANGEROUS AS WELL AS COSTLY. THIS IS THE ONLY VEHICLE I HAVE HAD/HEARD OF THAT HAS THIS ISSUE. I KNOW OTHER JEEP JK OWNERS WHO ALSO EXPERIENCE THIS.

NHTSA complaint #10493679 — an unverified report by a vehicle owner.

at 25,000 miles Richmond, IN

FUEL/PROPULSION SYSTEM

WHEN FILLING THE GAS TANK AS THE TANK REACHES IT'S FULL POINT THE FUEL WILL SPEW OUT, SPILLING FUEL OVER MY HAND AND DOWN THE VEHICLE. THIS IS NOT FROM OVER FUELING; IT WILL HAPPEN WHETHER I USE THE LATCH ON THE GAS PUMP HANDLE OR NOT. IT BEGAN HAPPENING RANDOMLY BUT AS TIME PASSES IT HAPPENS WITH NEARLY EVERY REFUELING. I'VE TAKEN IT TO THE DEALERSHIP WHEN IT FIRST HAPPENED (WHILE UNDER WARRANTY) AND THEY COULD NOT REPLICATE THE PROBLEM AND THUS SENT ME ON MY WAY. IT HAS CONTINUED TO HAPPEN SINCE, GETTING PROGRESSIVELY WORSE.

NHTSA complaint #10472541 — an unverified report by a vehicle owner.

at 115,000 miles Milan, IN

FUEL/PROPULSION SYSTEM

THE VEHICLE CANNOT BE ALLOWED TO FILL UP ON STANDARD AUTO SHUTOFF PUMPS. THE FUEL WILL RUSH OUT IN A SUDDEN BACKSPLASH. THE SITUATION CREATES THE HIGHEST RISK FOR FIRE AND CONFLAGRATION. THE 08 AND LATER WRANGLERS HAVE A RECALL, BUT THE 07 DOES NOT. THE 07 IS THE SAME BODY STYLE AS THE 08 AND LATER. NHTSA HAS CLAIMED THAT MEDIA SENSATIONALISM HAS HYPED PUBLIC OPINION ON THE MATTER. UNFORTUNATELY, I HAVE TO DEAL WITH THE POSSIBILITY OF DEATH AND FIRE EVERY TIME I FILL UP AT THE PUMP BECAUSE NHTSA REFUSES TO FORCE THE MANUFACTURER TO FIX THE ISSUE. NHTSA NEEDS TO WAKE UP AND ADDRESS THE PROBLEM.

NHTSA complaint #10461285 — an unverified report by a vehicle owner.

at 12,000 miles Reno, NV

FUEL SYSTEM, GASOLINE

THIS PROBLEM STARTED IN 2010 EVERY NOW AND THEN, BUT IS NOW HAPPENING EACH AND EVERY TIME I FILL UP. WHEN FILLING THE JEEP WITH GAS, THE GAS WILL OVERFLOW AND SPLASH OUT ONTO THE PERSON FILLING, THE SIDE OF THE JEEP, THE BUMPER, AND ALL OVER THE GROUND. CREATING A SAFETY, FIRE, AND HEALTH HAZARD.

NHTSA complaint #10458064 — an unverified report by a vehicle owner.

at 56,359 miles Broomfield, CO

FUEL SYSTEM, GASOLINE

3RD FILL UP IN 3 WEEKS, ONCE AGAIN WAS FILLING UP AND GAS POURED ALL OVER SIDE OF MY JEEP AND THE GROUND WHEN FILLING UP. SPILLED APPROXIMATELY 3-4 QUARTS OF FUEL ON THE GROUND.

NHTSA complaint #10449156 — an unverified report by a vehicle owner.

at 55,879 miles Broomfield, CO

FUEL SYSTEM, GASOLINE

WHILE FILLING UP MY 07 JEEP WRANGLER JK, FUEL SPIT BACK DURING REFUELING. THE PUMP HANDLE SHUT OFF, BUT APPROXIMATELY 1/2 TO 1/2 GALLON OF GAS POURED OUT OF MY JEEP, DOUSING ME IN FUEL. IT HAS HAPPENED TWICE AT 2 DIFFERENT GAS STATIONS. ONCE ON FEB. 10-2012 @ 55,879 MILES, AND AGAIN ON FEB. 16-2012 AT 56,123 MILES.

NHTSA complaint #10448512 — an unverified report by a vehicle owner.

at 46,000 miles Fayetteville, AR

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 2007 JEEP WRANGLER SAHARA. THE CONTACT STATED AFTER REFUELING THE VEHICLE IT SPEW OUT OF THE FILLER NECK. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE; HOWEVER, THEY REFERRED HIM TO NHTSA. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 46,000. UPDATED 03/14/12

NHTSA complaint #10447332 — an unverified report by a vehicle owner.

at 81,000 miles Conway, SC

FUEL SYSTEM, GASOLINE

EVERY TIME I FILL THE JEEP UP, IT OVERFLOWS EITHER ON TO THE VEHICLE, MYSELF, OR THE GROUND. IT IS A VERY SERIOUS FIRE HAZARD THAT I KNOW IS A COMMON PROBLEM.

NHTSA complaint #10443328 — an unverified report by a vehicle owner.

Davie, FL

FUEL SYSTEM, GASOLINE

I HAVE A 2007 JEEP WRANGLER AND WHILE FILLING GAS TANK A (BACK SPLASH) OF FUEL COMES OUT. TO ME AND EVERYONE I HAVE SEEN ABOUT THIS IS A CONCERN TO THE ENVIRONMENT & THE PERSON DOING THE FILLING OF THE TANK. VERY UNSAFE.

NHTSA complaint #10437520 — an unverified report by a vehicle owner.

at 79,000 miles Grandview, MO

FUEL SYSTEM, GASOLINE

STEERING/SUSPENSION. WE HAVE HAD ISSUES WITH EXCESSIVE WOBBELING AND SWAYING OF OUR JEEP. BELIEVE THIS TO BE PREMATURE FAILURE OF THE TIE RODS AND STABELIZING SYSTEM. THIS HAS BEEN VERY DANGEROUS. *TR FUEL SYSTEM: GAS WILL SHOOT OUT OF THE TANK SPILLING FUEL ON THE OUTSIDE OF THE VEHICLE WHEN FUELING.

NHTSA complaint #10430479 — an unverified report by a vehicle owner.

at 109,349 miles Cornelius, NC

FUEL SYSTEM, GASOLINE

EVERY TIME I FILL MY TANK UP THE PUMP NOZZLE DOES NOT SHUT OF AUTOMATICALLY AND I GET WHAT SEEMS LIKE A HALF A GALLON OF FUEL ON THE GROUND OR ON THE SIDE OF MY JEEP. I'VE READ MANY COMPLAINTS ABOUT JEEP OWNERS HAVING THE SAME PROBLEM AND ITS DUE TO A FAULTY ESIM SWITCH OR SOMETHING WRONG WITH THE WHOLE GAS TANK ON JEEPS.

NHTSA complaint #10422788 — an unverified report by a vehicle owner.

at 20,000 miles Spring Grove, IL

FUEL SYSTEM, GASOLINE

JEEP WRANGLER JK SPILLS FUEL OUT THE FILLER NECK DURING REFUELING. THIS IS CAUSED BY A FAULTY BACK FLOW PREVENTER IN THE GAS TANK. CHRYSLER HAS ACKNOWLEDGED A PROBLEM AND OFFERED AN EXTENDED WARRANTY TO REPLACE THE FUEL TANKS OF VEHICLES BUILT DURING SPECIFIED BUILD DATES. HOWEVER THIS DOES NOT COVER ALL THE VEHICLES AFFECTED WITH THIS PROBLEM. IT IS A KNOWN ISSUE AND CHRYSLER REFUSES TO TAKE ANY ACTION. EVERY FILL UP CREATES A POTENTIALLY DANGEROUS SITUATION AND SPILLS HAZARDOUS MATERIAL INTO THE ENVIRONMENT.

NHTSA complaint #10405375 — an unverified report by a vehicle owner.

at 60,000 miles Oconomowoc, WI

FUEL SYSTEM, GASOLINE

2007 JEEP WRANGLER JK - GAS TANK OVERFLOWS WHEN FILLING UP. THIS IS A VERY COMMON PROBLEM WITH THESE JEEPS CREATING A SAFETY HAZARD WHEN THE GAS SPILLS OUT ON THE PERSON FILLING THE TANK, ON THE SIDE OF THE JEEP AND ON THE GROUND. IT HAPPENS EACH AND EVERY TIME YOU FILL UP.

NHTSA complaint #10404260 — an unverified report by a vehicle owner.

at 12,000 miles Livingston, TX

FUEL SYSTEM, GASOLINE

WHEN FUELING THE VEHICLE GAS WILL SHOOT OUT OF THE FUEL HOLE WHEN THE TANK NEARS FULL. POURING GAS ALL OVER THE VEHICLE AND ON THE GROUND AND YOU, IF YOUR STANDING NEAR THE VEHICLE FUELING AREA. THE PUMP HANDLE WILL CLICK OFF BUT THAT'S TO LATE WHEN YOU HEAR THE HANDLE CLICK OFF YOU BETTER JUMP BACK UNLESS YOU WANT GAS ON YOU.

NHTSA complaint #10397888 — an unverified report by a vehicle owner.

at 54,000 miles Jacksonville, FL

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 2007 JEEP WRANGLER UNLIMITED SAHARA. THE CONTACT STATED THAT WHEN REFUELING THE VEHICLE, THE FUEL WOULD OVERFLOW ONCE THE FUELING HAS STOPPED AND THE FUEL TANK WAS FULL. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIANS STATED THAT THE FUEL TANK NEEDED TO BE REPLACED. THE MANUFACTURER WAS CONTACTED AND STATED THEY WOULD COVER FIFTY PERCENT OF THE REPAIR COSTS. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 54,000. UPDATED 05/13/11 *BF UPDATED 08/04/11

NHTSA complaint #10395444 — an unverified report by a vehicle owner.

Atlanta, GA

FUEL SYSTEM, GASOLINE

VEHICLE STALLS OUT IN TRAFFIC, DESPITE BATTERY BEING FULLY CHARGED. WITH A RESTART, THE BATTERY SYMBOL REMAINS ILLUMINATED, AND EVENTUALLY THE VEHICLE WILL STALL OUT AGAIN. OCCURRED IN HEAVY TRAFFIC CREATING TRAFFIC HAZARD. REMAINS A RECURRING PROBLEM THAT IS ONLY REMEDIED BY COMPLETELY SHUTTING OFF ENGINE AND WAITING SEVERAL MINUTES, THEN RESTARTING IT AND CHECKING TO CONFIRM THAT THE BATTERY SYMBOL IS NO LONGER ILLUMINATED. SOMETIMES A BATTERY JUMP-START IS REQUIRED. ONE DANGEROUS ALTERNATIVE IS TO TURN OFF THE IGNITION WHILE VEHICLE IS ROLLING, RESTARTING THE VEHICLE, BUT OBVIOUS HAZARDS OF LOCKED STEERING WHEEL, LOSS OF CONTROL AND POSSIBLE CRASHES WOULD RESULT.

NHTSA complaint #10394588 — an unverified report by a vehicle owner.

at 35,000 miles Phoenix, AZ

FUEL SYSTEM, GASOLINE

07 JEEP WRANGLER: FUEL SPILLS OUT OF THE FILLER NECK WHEN THE TANK IS FILLED. THE FUEL SPITS BACK OUT BEFORE THE FUEL PUMP AUTO SHUT-OFF CLICKS IN.

NHTSA complaint #10386165 — an unverified report by a vehicle owner.

at 40,000 miles Gulf Breeze, FL

FUEL SYSTEM, GASOLINE

2007 JEEP WRANGLER JK SAHARA UNLIMITED, ISSUE STARTED AROUND 40,000 MILES. CURRENT MILEAGE IS 63,000 MILES. FUEL TANK OVERFLOWS WHEN FILLED AT THE PUMP. NO MATTER WHAT GAS STATION I USE, NO MATTER WHAT PUMP I USE, THE GAS TANK OVERFLOWS ON FILL UP. THE HANDLE FOR THE PUMP HAS CLICKED OFF AND STOPPED FUELING, BUT GAS SPEWS OUT FROM THE GAS FILL ON MY JEEP AND GROUND AND A COUPLE TIMES EVEN ONTO MY CLOTHING. I HAVE HAD TO GO BACK HOME AND CHANGE CLOTHES BECAUSE SO MUCH GAS SPEWED ONTO MY CLOTHING. THIS IS THE SECOND TIME I HAVE FILED FOR THIS ISSUE. CHRYSLER ISSUED A TSB 14-001-11 ON FEBRUARY 11, 2011 FOR THIS BUT IS ONLY BUILD DATES OF MARCH 07- 08. MY BUILD DATE IS IN 2006. GRANTED, I HAVE NOT INCURRED ANY DAMAGE, THIS IS A SAFETY HAZARD TO MYSELF AND SOME GAS STATIONS HAVE EVEN HAD TO SHUT DOWN TO CLEAN UP THE SPILL. THIS IS AN ONGOING ISSUE FOR NUMEROUS JEEPS AND NEEDS TO INCLUDE MANY DIFFERENT BUILD DATES OUTSIDE OF THE RECENTLY ISSUED TSB. THANK YOU FOR YOUR TIME.

NHTSA complaint #10383307 — an unverified report by a vehicle owner.

at 48,000 miles Dallas, GA

FUEL SYSTEM, GASOLINE

WHEN RE-FUELING TANK, A LARGE AMOUNT OF FUEL OVERFLOWS FROM FILLER NECK AS TANK IS NEARING FULL. THIS PROBLEM OCCURS EVERY TIME FUEL PUMP IS NOT MANUALLY STOPPED PRIOR TO TANK REACHING CAPACITY. NO FIRES OR INJURIES HAVE OCCURRED, AND NOTHING TO DATE HAS BEEN DONE TO CORRECT THE PROBLEM.

NHTSA complaint #10380896 — an unverified report by a vehicle owner.

Albuquerque, NM

FUEL SYSTEM, GASOLINE

GAS OVERFLOWS WHEN REFUELING AND SPILLS ON FLOOR AND PERSON REFUELING.

NHTSA complaint #10379648 — an unverified report by a vehicle owner.

at 39,500 miles Searcy, AR

FUEL SYSTEM, GASOLINE

WHEN REFUELING THE GAS WILL SPRAY OUT OF THE PORT WHEN IT IS REACHING FULL BEFORE THE PUMP WILL KICK OFF. I HAVE GOTTEN GAS ON MY SHOES AND PANTS SEVERAL TIMES. IT HAS EVEN SPRAYED OUT SO BAD BEFORE THAT GAS GOT ON ANOTHER PERSON ON THE OTHER SIDE OF THE PUMP. IT IS ALMOST IMPOSSIBLE TO FILL UP WITHOUT SPILLING EVERYWHERE.

NHTSA complaint #10380267 — an unverified report by a vehicle owner.

Other 2007 Jeep Wrangler Sahara problems

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