FaultScore

Suzuki SV1000S electrical problems

31 of the 54 complaints filed about the Suzuki SV1000S are about the electrical system — 57% of everything owners reported. The worst model year for it is 2003.

31

Complaints

57%

Share of all complaints

1

Crashes

0

Fires

Electrical System complaints by model year

2003 SV1000S 21 67.7%

Median failure at 11,500 miles

2004 SV1000S 4 12.9%

Median failure at 26,000 miles

2005 SV1000S 3 9.7%

Median failure at 25,000 miles

2006 SV1000S 1 3.2%
2007 SV1000S 2 6.5%

Median failure at 16,400 miles

What owners said

2003 Suzuki SV1000S at 17,000 miles Shedd, OR

ELECTRICAL SYSTEM

MOTORCYCLE WOULD NOT CHARGE BATTERY AND COMPLETELY DIED BECAUSE OF IT ONE DAY. OPENED UP MAGNETO COVER AND FOUND THE ROTOR MAGNETS HAD DISINTEGRATED. RUINED THE ROTOR AND MAGNETO AND ONLY HAD 17,000 MILES ON IT. CLEANING UP BITS OF MAGNET ALL AROUND THE CRANK AND INSIDE THE ENGINE.

NHTSA complaint #11217862 — an unverified report by a vehicle owner.

2005 Suzuki SV1000S at 25,000 miles Phoenix, AZ

ELECTRICAL SYSTEM

MAGNETS IN STATOR KEEP SEPARATING IN VERY HOT CONDITIONS CAUSING A SITUATION WHERE THE MOTORCYCLE COULD SUDDENLY SHUT OFF AND/OR UNABLE TO POWER BACK ON AT STAND STILL / IDLE

NHTSA complaint #11164305 — an unverified report by a vehicle owner.

2004 Suzuki SV1000S at 14,000 miles Nitro, WV

ELECTRICAL SYSTEM

MAGNETS GLUED INTO MAGNETO FAILED, CAUSING CHARGING SYSTEM TO FAIL. THIS IS A CONSTANT PROBLEM WITH THIS AND SIMILAR MODELS

NHTSA complaint #10758619 — an unverified report by a vehicle owner.

2007 Suzuki SV1000S at 14,800 miles Gallatin, TN

ELECTRICAL SYSTEM

THE MOTORCYCLE HAD SYMPTOMS OF A BAD BATTERY. THE BATTERY WAS REPLACED AND DIED WHILE 2 HOURS FROM THE HOUSE. I BEGAN CHECKING THE CHARGING SYSTEM AND NOTICE 0VDC GENERATOR OUTPUT. I INSPECTED THE PART AND FOUND THAT SEVERAL MAGNETS WERE CRACKED, ONE SLIDING OVER ANOTHER AND BEING FILED DOWN BY THE STATOR. THIS HAS ALSO LEFT MASSIVE AMOUNTS OF DEBRIS IN THE OIL POSSIBLY CAUSING ROD AND MAIN BEARING WEAR, TIMING CHAIN WEAR, CAMSHAFT WEAR, AND OIL PUMP DAMAGE. THE BIKE IS NOT RIDDEN HARD, RARELY SEEING OVER 6,500-7,000 RPM.

NHTSA complaint #10604946 — an unverified report by a vehicle owner.

2006 Suzuki SV1000S Gresham, OR

ELECTRICAL SYSTEM

MOTORCYCLE STARTED TO VIBRATE MORE AT HANDLE BARS AND BECAME UNCOMFORTABLE TO RIDE. ELECTRICAL OUTPUT FROM THE MAGNETO WAS ALSO STARTING TO DROP IN DC OUTPUT. SELF INVESTIGATION INTO ISSUE REVEALED THAT THE INTERNAL MAGNETO ROTOR THAT NORMALLY HAS 6 MAGNETS EPOXIED TO IT, NOW ONLY HAD 5 EPOXIED IN THE CORRECT PLACE. THE OTHER 1 HAD BROKEN THE BOND AND WERE SLIDING AROUND CAUSING DAMAGE AND WERE ALL BUNCHED UP CAUSING THE VIBRATION ISSUE ALONG WITH THE LOW VOLTAGE OUTPUT TO THE ELECTRICAL SYSTEM. ENGINE WAS CLEANED OUT, AND PART REPLACED WITH NEW SUZUKI OEM PART.

NHTSA complaint #10594984 — an unverified report by a vehicle owner.

2004 Suzuki SV1000S at 38,000 miles Gresham, OR

ELECTRICAL SYSTEM

MOTORCYCLE STARTED TO VIBRATE MORE AT HANDLE BARS AND BECAME UNCOMFORTABLE TO RIDE. ELECTRICAL OUTPUT FROM THE MAGNETO WAS ALSO STARTING TO DROP IN DC OUTPUT. SELF INVESTIGATION INTO ISSUE REVEALED THAT THE INTERNAL MAGNETO ROTOR THAT NORMALLY HAS 6 MAGNETS EPOXIED TO IT, NOW ONLY HAD 1 EPOXIED IN THE CORRECT PLACE. THE OTHER 5 HAD BROKEN THE BOND AND WERE SLIDING AROUND CAUSING DAMAGE AND WERE ALL BUNCHED UP CAUSING THE VIBRATION ISSUE ALONG WITH THE LOW VOLTAGE OUTPUT TO THE ELECTRICAL SYSTEM. ENGINE WAS CLEANED OUT, AND PART REPLACED WITH NEW SUZUKI OEM PART.

NHTSA complaint #10594978 — an unverified report by a vehicle owner.

2004 Suzuki SV1000S at 68,200 miles Gresham, OR

ELECTRICAL SYSTEM

THIS IS A SECOND FAILURE. MOTORCYCLE STARTED TO VIBRATE MORE AT HANDLE BARS AND BECAME UNCOMFORTABLE TO RIDE. ELECTRICAL OUTPUT FROM THE MAGNETO WAS ALSO STARTING TO DROP IN DC OUTPUT. SELF INVESTIGATION INTO ISSUE REVEALED THAT THE INTERNAL MAGNETO ROTOR THAT NORMALLY HAS 6 MAGNETS EPOXIED TO IT, NOW ONLY HAD 3 EPOXIED IN THE CORRECT PLACE. THE OTHER 3 HAD BROKEN THE BOND AND WERE SLIDING AROUND CAUSING DAMAGE AND WERE ALL BUNCHED UP CAUSING THE VIBRATION ISSUE ALONG WITH THE LOW VOLTAGE OUTPUT TO THE ELECTRICAL SYSTEM. ENGINE WAS CLEANED OUT, AND PART REPLACED WITH NEW SUZUKI OEM PART. THIS IS THE SECOND FAILURE IN THE SAME BIKE OF AN OEM SUZUKI PART. FIRST FAILURE ODI 10594978.

NHTSA complaint #10594981 — an unverified report by a vehicle owner.

2004 Suzuki SV1000S at 6,800 miles Gresham, OR

ELECTRICAL SYSTEM

MOTORCYCLE STARTED TO VIBRATE MORE AT HANDLE BARS AND BECAME UNCOMFORTABLE TO RIDE. ELECTRICAL OUTPUT FROM THE MAGNETO WAS ALSO STARTING TO DROP IN DC OUTPUT. SELF INVESTIGATION INTO ISSUE REVEALED THAT THE INTERNAL MAGNETO ROTOR THAT NORMALLY HAS 6 MAGNETS EPOXIED TO IT, NOW ONLY HAD 4 EPOXIED IN THE CORRECT PLACE. THE OTHER 2 HAD BROKEN THE BOND AND WERE SLIDING AROUND CAUSING DAMAGE AND WERE ALL BUNCHED UP CAUSING THE VIBRATION ISSUE ALONG WITH THE LOW VOLTAGE OUTPUT TO THE ELECTRICAL SYSTEM. ENGINE WAS CLEANED OUT, AND PART REPLACED WITH NEW SUZUKI OEM PART.

NHTSA complaint #10594982 — an unverified report by a vehicle owner.

2005 Suzuki SV1000S at 11,400 miles Friendswood, TX

ELECTRICAL SYSTEM

THE CHARGING SYSTEM ON THIS MOTORCYCLE HAS NO WARNING WHEN IT QUITS WORKING. SINCE IT IS A FUEL INJECTED VEHICLE, WITH CONSTANTLY ON HEADLIGHTS IT WILL RUN DOWN A PERFECTLY GOOD BATTERY WHEN THE CHARGING SYSTEM FAILS. *TR THE CHARGING SYSTEM HAS A LATENT DEFECT IN THE ROTOR. THE MAGNETS ARE ATTACHED WITH AN ADHESIVE. THE AMOUNT OF ADHESIVE IS MINIMAL, LEADING TO THE RELEASE OF THE MAGNETS. THE ATTACHMENT IS POOR AT BEST FROM A DESIGN STANDPOINT. THE MAGNETS NEED TO BE SECURED EITHER WITH RIVETS IN RECESSES IN THE METAL ROTOR. WHEN THE MAGNETS FALL OFF, THE CHARGING SYSTEM FAILS. THE PROBLEM IS THAT THE VEHICLE QUITS WITH NO WARNING. IN MY SPECIFIC CASE IT HAPPENED AT RUSH HOUR, ON A FOUR LANE 55 MPH ROAD WITH NO SHOULDERS. LUCKILY I WAS ABLE TO GET OUT OF THE WAY OF THE OTHER VEHICLES OR I WOULD NOT BE ABLE TO WRITE THIS. THIS IS A REAL SAFETY ISSUE FOR THE RIDER. THIS CHARGING SYSTEM IS THE SAME IN QUITE A FEW SUZUKI MOTORCYCLES. I BELIEVE IT IS USED IN ALL THE 1000 CC V-TWIN ENGINES FOR QUITE A FEW YEARS. THE INTERNET IS FULL OF THESE ISSUES. I HAVE SAVED THE ROTOR IN THE EVENT THAT YOU WANT IT FOR FURTHER ANALYSIS. AS YOU CAN SEE IT DOES NOT TAKE MANY MILES FOR IT TO FAIL. THIS VEHICLE IS IN EXCELLENT CONDITION AND HAS BEEN VERY WELL MAINTAINED. THE ROTOR AND STATOR ARE INSIDE THE ENGINE, THERE IS NO CHANCE OF INADVERTENT DAMAGE CAUSING THIS.

NHTSA complaint #10564547 — an unverified report by a vehicle owner.

2005 Suzuki SV1000S at 40,000 miles Elmhurst, IL

ELECTRICAL SYSTEM

THE MAGNETS ON THE FLYWHEEL CAME OFF AND SHATTERED CAUSING THE MOTORCYCLE TO DIE.

NHTSA complaint #10547319 — an unverified report by a vehicle owner.

2007 Suzuki SV1000S at 18,000 miles Pocomoke, MD

ELECTRICAL SYSTEM

THE IGNITION ROTOR HAS A SERIES OF MAGNETS GLUED TO IT BUT THAT GLUE FAILED CAUSING THE MAGNETS TO COME LOOSE AND BREAK APART IN THE ENGINE CAUSE FRAGMENTS TO GO ALL OVER INSIDE THE ENGINE. WHAT I HAVE READ ON THE SUZUKI FORUMS THIS IS A COMMON OCCURRENCE.

NHTSA complaint #10547155 — an unverified report by a vehicle owner.

2003 Suzuki SV1000S at 10,800 miles Florence, AL

ELECTRICAL SYSTEM

MY SUZUKI SV1000S HAS AN ELECTRICAL PROBLEM. I FIRST NOTICED THIS PROBLEM WHEN I ATTEMPTED TO START THE MOTORCYCLE IN MY GARAGE IN MAY OF 2011. I TURNED THE SWITCH AND NOTHING CAME ON. I CHECKED THE BATTERY AND THERE WAS NO PROBLEM WITH IT. MYSTERIOUSLY, THE ELECTRICAL SYSTEM STARTED WORKING SEVERAL DAYS LATER. THIS HAS HAPPENED ABOUT 3 TIMES. ON 09/26/2011, I WAS RIDING WITH MY 12-YEAR-OLD DAUGHTER ON A BUSY 2-LANE ROAD. IT WAS A BEAUTIFUL EVENING (5 PM, SUNNY, ABOUT 85 DEGREES). WE WERE APPROACHING A STOP SIGNAL (SPEED APPROXIMATELY 20 MPH). THE CLUTCH WAS ENGAGED AND I WAS LIGHTLY APPLYING FRONT AND REAR BRAKES. THE MOTORCYCLE LOST ALL ELECTRICAL POWER WHILE WE WERE STILL MOVING. AFTER A FEW MOMENTS, THE POWER WAS RESTORED AS MYSTERIOUSLY AS IT LEFT. PLEASE CHECK INTO THIS AS THERE HAS BEEN NUMEROUS COMPLAINTS ABOUT THIS TYPE OF INCIDENT POSTED ONLINE. THIS COULD HAVE CAUSED A SERIOUS ACCIDENT RESULTING IN INJURY OR THE LOSS OF LIFE.

NHTSA complaint #10428379 — an unverified report by a vehicle owner.

2003 Suzuki SV1000S at 16,827 miles Dickson, TN

ELECTRICAL SYSTEM

TOTAL LOSS OF ELECTRICAL POWER DUE TO A FAULTY CONNECTION BETWEEN THE IGNITION SWITCH TO THE MAIN IGNITION RELAY. THIS RESULTS IN LOSS OF LIGHTS, INSTRUMENTS, AND IGNITION POWER. THE ENGINE STALLS AND CAN EASILY CAUSE AN ACCIDENT AND INJURIES.

NHTSA complaint #10330385 — an unverified report by a vehicle owner.

2003 Suzuki SV1000S at 12,000 miles Powder Springs, GA

ELECTRICAL SYSTEM

CONNECTOR FROM THE IGNITION SWITCH TO WIRING HARNESS OVERHEATED AND THE CONNECTOR NO LONGER HELP THE WIRES TOGETHER FOR THE IGNITION. TURN THE KEY - NO POWER AT ALL TO THE BIKE. I HAVE READ ABOUT DOZENS OF RIDERS THIS HAS HAPPENED TO, SOME HAVE HAD ACCIDENTS AS A RESULT. LUCKILY I WASN'T IN MOTION WHEN THE POWER GAVE OUT.

NHTSA complaint #10293232 — an unverified report by a vehicle owner.

2003 Suzuki SV1000S at 6,389 miles Mountain City, TN

ELECTRICAL SYSTEM

2003 SUZUKI SV1000, WILL NOT START, NO ELECTRIC AT ALL. MUST TAKE OFF SEAT & MOVE WIRES, THEN WILL START, IT DOES THIS EVERY TIME I TURN IT OFF. HAVE READ MANY POSTS ABOUT THE "GREEN CONNECTOR" MANY OTHERS HAVING THE SAME PROBLEM.

NHTSA complaint #10253725 — an unverified report by a vehicle owner.

2003 Suzuki SV1000S at 5,800 miles Quincy, MA

ELECTRICAL SYSTEM

ELECTRICAL HARNESS ON MY BIKE (SV1000S 2003) WENT BAD AND NO POWER IS GOING TO ANYTHING.

NHTSA complaint #10240027 — an unverified report by a vehicle owner.

2003 Suzuki SV1000S at 8,400 miles Ephrata, PA

ELECTRICAL SYSTEM:WIRING

2003 SV1000S LOST ALL ELECTRICAL POWER DUE TO A FAULTY GREEN IGNITION CONNECTOR LOCATED IN FRONT OF THE AIRBOX. THE GREEN CONNECTOR MELTED AT THE POSITIVE WIRE CAUSING LOSS OF ELECTRICAL POWER. HARD WIRED IT WITH SOLDER AND SHRINK TUBING SINCE I DON'T PLAN ON REMOVING THE IGNITION ANY TIME SOON.

NHTSA complaint #10224997 — an unverified report by a vehicle owner.

2003 Suzuki SV1000S at 28,800 miles SAN Antonio, TX

ELECTRICAL SYSTEM

FOR THE SECOND TIME, THE GREEN CONNECTOR CONNECTING THE IGNITION TO THE WIRING HARNESS HAS FAULTED, PREVENTING THE MOTORCYCLE FROM RUNNING. LET ME REPEAT, THE SECOND TIME. I HAD THE IGNITION REPLACED, AND TWO MONTHS LATER IT HAPPENED AGAIN.

NHTSA complaint #10224302 — an unverified report by a vehicle owner.

2003 Suzuki SV1000S at 28,800 miles SAN Antonio, TX

ELECTRICAL SYSTEM:WIRING

FOR THE SECOND TIME, THE GREEN CONNECTOR CONNECTING THE IGNITION TO THE WIRING HARNESS HAS FAULTED, PREVENTING THE MOTORCYCLE FROM RUNNING. LET ME REPEAT, THE SECOND TIME. I HAD THE IGNITION REPLACED, AND TWO MONTHS LATER IT HAPPENED AGAIN.

NHTSA complaint #10224302 — an unverified report by a vehicle owner.

2003 Suzuki SV1000S at 9,000 miles Daytona Beach, FL

ELECTRICAL SYSTEM:WIRING

TL*THE CONTACT OWNS A 2003 SUZUKI SV1000S. WHILE DRIVING APPROXIMATELY 40 MPH, THE VEHICLE LOST POWER AND BEGAN TO DECELERATE. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE AND HE DISCOVERED THAT THE GREEN POWER CONNECTOR FUSED TOGETHER, CAUSING AN ELECTRICAL SHORT. THE GREEN POWER CONNECTOR WAS REPLACED, BUT THE FAILURE RECURRED. THE VEHICLE HAS NOT BEEN TAKEN TO A DEALER FOR DIAGNOSIS. THE CURRENT MILEAGE WAS 9,500 AND FAILURE MILEAGE WAS 9,000.

NHTSA complaint #10219379 — an unverified report by a vehicle owner.