10 of the
36 complaints about the 2000 BMW 540I are about the
engine — 28% of everything
reported for this model year.
Half of the failures with a mileage on record happened before
68,000 miles.
TL* THE CONTACT OWNS A 2000 BMW 540I. THE CONTACT STATED THAT WHILE DRIVING 10 MPH, SHE HEARD A LOUD NOISE AS METAL SHARDS STARTED TO FALL FROM THE ENGINE COMPARTMENT. THE CONTACT MENTIONED THAT THE CHECK ENGINE AND THE COOLANT WARNING LAMPS WERE ILLUMINATED BEFORE THE VEHICLE STALLED. THE CONTACT STATED THAT AFTER INSPECTING THE VEHICLE, SHE NOTICED THAT THE CLUTCH FAN HAD BECOME SEPARATED AND COOLANT WAS LEAKING. THE VEHICLE WAS TOWED TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THE CLUTCH FAN WAS FRACTURED AND CUTTING THROUGH THE ENGINE COMPARTMENT. THE MANUFACTURER MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 130,000.
NHTSA complaint #10569285 — an unverified report by a vehicle owner.
at 180,000 milesElizabeth, NJ
ENGINE
TL* THE CONTACT OWNS A 2000 BMW 540I. THE CONTACT STATED THAT AFTER SHIFTING INTO REVERSE, THE ENGINE SEIZED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE IT WAS ADVISED THAT THE VEHICLE EXPERIENCED A HYDRO-LOCK FAILURE. THE VEHICLE WAS NOT REPAIRED AND MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 180,000.
NHTSA complaint #10519549 — an unverified report by a vehicle owner.
at 111,000 milesOAK Brook, IL
ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
TL*THE CONTACT OWNS A 2000 BMW 540I. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 1 MPH IN THE DRIVEWAY, THERE WAS A LOUD ROARING NOISE OUTSIDE OF THE VEHICLE. IMMEDIATELY, THE ENGINE WAS TURNED OFF. THE RADIATOR FAN BLADES DETACHED, DENTED THE HOOD, WHICH CAUSED THE PAINT TO PEEL AND THEN FELL TO THE GROUND.. THE FAILURE MILEAGE WAS 111,000. THE CONTACT WAS IN THE PROCESS OF TOWING THE VEHICLE TO THE DEALER FOR DIAGNOSTIC TESTING. THE FAILURE MILEAGE WAS APPROXIMATELY 111,000.
NHTSA complaint #10366668 — an unverified report by a vehicle owner.
at 109,000 milesDIX Hills, NYFire
ENGINE AND ENGINE COOLING:COOLING SYSTEM
ENGINE FIRE: ELECTRONIC THERMOSTAT WIRES OVERHEATED AND CAUSED WIRES AND ELECTRICAL CONNECTORS TO BURN. SMOKE ENTERED THE CABIN WHILE DRIVING AND VEHICLE PERFORMANCE HAS BEEN DEGRADED.
NHTSA complaint #10362407 — an unverified report by a vehicle owner.
at 68,000 milesSpring, TX
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
WHILE DRIVING COOLANT WAS LEAKING FROM THE RADIATOR. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM.
NHTSA complaint #10073963 — an unverified report by a vehicle owner.
at 62,000 milesColumbus, OH
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
RADIATOR FAILURE (BLOCKED).
NHTSA complaint #10046866 — an unverified report by a vehicle owner.
at 57,135 milesGreat Falls, VA
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
RADIATOR FAILURE.
NHTSA complaint #10045940 — an unverified report by a vehicle owner.
at 58,900 milesDuluth, GA
ENGINE AND ENGINE COOLING:COOLING SYSTEM
WATER PUMP FAILURE.THIS IS A KNOWN DEFECT THAT INVOLVES A HIGH PERCENTAGE OF THE E39 540I BMW. THE FAILURE OF THE PUMP IS KNOWN TO HAPPEN BETWEEN 5000-60000 MILES AND CAN PUT THE DRIVER IN DANGER AND CAUSE UNNECESSARY EXPENSIVE REPAIRS TO BE INCURRED ON A CAR OF THIS CALIBER. THE WATER PUMP FAILURE IN MY CASE DESTROYED THE MAIN DRIVE BELT LEAVING ME WITH OUT POWER STEERING, BRAKES, ALTERNATOR ETC. E39 OWNERS WHO HAVE HAD THIS EXPERIENCE SHOULD BE REIMBURSED FOR THE REPAIRS AND COSTS ASSOCIATED WITH THE FAULTY DESIGN AND PROBLEMS ASSOCIATED WITH THE WATER PUMP AND COOLING SYSTEM.
NHTSA complaint #10043755 — an unverified report by a vehicle owner.
at 45,000 milesMorton, IL
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
BMW 2000 540I, V8, FAILURE (CRACKED, LOSS OF COOLANT) OF UPPER RADIATOR HOSE CONNECTOR. I HAD 3 1/2 YRS/45,000 MILES ON THE CAR. PLASTIC COMPONENT WIDELY KNOWN AMONG OWNERS TO BE PRONE TO FAILURE. THANKS TO THEIR ADVICE ON WARNING SIGNS, I WAS ABLE TO STOP UNDER CONTROL AND GET REPAIR WITHOUT MAJOR INCIDENT; OTHER UNSUSPECTING DRIVERS HAVE BEEN, AND WILL BE, LESS FORTUNATE. TO BMW'S CREDIT, THEY REPLACED MY RADIATOR UNDER WARRANTY. BUT THIS DOES NOT EXCUSE A KNOWN DESIGN DEFICIENCY.
NHTSA complaint #10030308 — an unverified report by a vehicle owner.
ST. Petersburg, FL
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
RADIATOR FAILURE.
NHTSA complaint #10030301 — an unverified report by a vehicle owner.