2007 BMW R 1200 RT fuel system problems

FUEL/PROPULSION SYSTEM

A fuel leak around at the fuel pump flange. Leaking around the support ring installed by the previous remedy. I contacted a dealer several times, but they have been unable to remedy due to no parts since April 2021. I also contacted CustomerRelations@bmwusa.com and they said "at this time the remedy for the recall: 20V-471 is available; however, the parts are on backorder for all models. We currently don't have an eta we can provide." BMW has failed to prepare sufficient replacement parts and they are unable to remedy for 20V-471 in a timely manner.

NHTSA complaint #11420714 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

FUEL GAUGE STOPPED RESPONDING, LEADING TO RUNNING OUT OF FUEL WHILE MOVING. THIS IS A COMMON FAILURE ON MANY BIKE MODELS FROM BMW FROM 2005-2013.THE FUEL LEVEL MEASURING STRIP IN THE FUEL TANK WAS REPLACED BY THE DEALER04. THIS IS AN UNSAFE CONDITION SINCE LOSS OF ENGINE POWER FROM RUNNING OUT OF FUEL CAN BE QUITE DANGEROUS ON A MOTORCYCLE

NHTSA complaint #10915030 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

I WAS RIDING MY MOTORCYCLE ON THE INTERSTATE WHEN I NOTICED THE SMELL OF GASOLINE. UPON ARRIVAL HOME I DETERMINED THAT PRESSURIZED FUEL WAS LEAKING FROM THE FUEL PUMP OUTLET CONNECTION, SPECIFICALLY THE THREADED BOSS INTO WHICH THE QUICK DISCONNECT FITTING SCREWS. WHEN I TURNED ON THE IGNITION AND ENERGIZED THE FUEL PUMP, GASOLINE RAN OUT OF THE CONNECTION AND DOWN ONTO THE ENGINE. A SEARCH OF THE INTERNET REVEALED THAT THIS IS A KNOWN PROBLEM WITH THIS FUEL PUMP WHICH IS USED ON NUMEROUS MODELS OF BMW MOTORCYCLES. FURTHER, A NEW REPLACEMENT PUMP NOW HAS A METAL REINFORCEMENT AROUND THE THREADED BOSS, WHICH INDICATES THAT BMW IS AWARE OF THE ORIGINAL DESIGN FLAW. FUEL LEAKING ONTO A RUNNING ENGINE IS CLEARLY A FIRE HAZARD.

NHTSA complaint #10558217 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

FUEL PUMP ASSEMBLY STARTED LEAKING AND FUEL STARTED RUNNING DOWN THE LEFT SIDE OF THE MOTORCYCLE. THE PUMP ASSEMBLY WAS LEAKING BADLY AND THE BIKE COULD NOT BE OPERATED. REF:PE12-036.

NHTSA complaint #10503806 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

MY MOTORCYCLE RAN OUT OF FUEL WHILE INDICATING 1/2 FULL ON THE FUEL GAUGE. I WAS ON A BUSY US HIGHWAY AND HAD TO COAST TO THE SOFT SHOULDER OF THE ROAD, WHERE THE BIKE ALMOST TIPPED OVER INTO THE TRAFFIC LANE WHEN THE KICKSTAND SUNK INTO THE SOFT GROUND. FORTUNATELY ANOTHER BIKER HAD A HOSE AND WE WERE ABLE TO SIPHON ENOUGH FUEL USING A COKE CAN FOR ME TO MAKE IT TO A GAS STATION. SINCE THAT TIME THE GAUGE HAS ALWAYS INDICATED NO LESS THAN 1/2 TANK, EVEN WHEN EMPTY. THIS IS A SAFETY HAZARD IN PARTICULAR FOR SOMEONE ON 2 WHEELS. A SUDDEN LOSS OF POWER AT LOWER SPEEDS COULD HAVE RESULTED IN THE BIKE TIPPING OVER IN THE ROADWAY, CAUSING INJURY TO ME & ENDANGERING ME AND OTHERS. SINCE THAT TIME I HAVE LEARNED THAT MANY OTHER BMW RIDERS ARE HAVING THE SAME PROBLEM, AND THAT BMW DENIES THE EXISTENCE OF THIS PROBLEM.

NHTSA complaint #10500553 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

PARK ON SIDE STAND, ENGINE RUNNING IN NEUTRAL, GAS STARTED LEAKING FROM THE LEFT SIDE FAIRING : ONE DROP EVERY 3 SECONDS.

NHTSA complaint #10494927 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

FUEL CONTROL MODULE STOPPED WORKING,WHICH DISABLES THE BIKE AND IT WILL NOT RUN. REMOVED THE MODULE AND FOUND THE PC BOARD BURNED AND SHORTED, DUE TO FUEL SEEPAGE COMING FROM FUEL PUMP AND ARCING UNDER THE BOARD. THE FUEL IS COMING FROM A FUEL NIPPLE FITTING LOCATED ADJACENT TO THE MODULE. INSPECTED THE FUEL PUMP FITTING AND FOUND 4 CRACKS RADIATING FROM THE THREADED SECTION INTO THE BODY OF THE FUEL PUMP. NO REPAIR AVAILABLE FROM BMW AND THE ONLY ALTERNATIVE IS TO REPLACE THE FUEL PUMP ASSEMBLY WHICH LISTS FOR ALMOST 500 DOLLARS AND STILL HAS THE FLAWED NIPPLE DESIGN. CLEANED THE AREA AND MADE A REPAIR USING A 2 PART EPOXY RESIN. IT HAS BEEN FAIRLY GOOD BUT IS BEGINNING TO DETERIORATE AND BEGIN SEEPING. THE NEW FUEL PUMPS HAVE BEEN MODIFIED WITH A THICKER THREADED SECTION AND A SUPPORT COLLAR. YOU CAN SMELL FUEL AT TIMES AND THIS SYSTEM IS PRESSURIZED CREATING A VERY REAL FIRE DANGER.!!

NHTSA complaint #10491835 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS 2007 BMW R1200RT MOTORCYCLE. THE CONTACT STATED THERE WAS A CRACK IN THE FUEL PUMP CAUSING THE FUEL TO LEAK. WHEN ROUTINE SERVICE WAS DONE ON THE VEHICLE WHEN THE MECHANIC NOTICED THE FUEL LEAK. THE MECHANIC STATED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 98,077.

NHTSA complaint #10485276 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

VEHICLE RAN OUT OF FUEL, WHILE FUEL INDICATOR SHOWED THERE WAS 1/4 TANK LEFT.

NHTSA complaint #10472852 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

FUEL GAUGE READ 3/4 TANK OF GAS AND VEHICLE FUEL TANK WAS EMPTY - HAD TO WALK HOME.

NHTSA complaint #10453708 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

THE PLASTIC ELECTRIC FUEL PUMP HAS DEVELOPED CRACKS AROUND A HIGH PRESSURE OUTPUT FITTING THAT CARRIES FUEL TO THE FUEL INJECTION SYSTEM. IT IS POSSIBLE TO SMELL GAS FUMES AROUND THIS AREA OF THE VEHICLE. THERE ARE STAINS ON THE PUMP THAT CONFIRMS THE FUEL LEAK. THIS LEAKY FITTING IS LOCATED WITHIN TWO INCHES OF VARIOUS ELECTRICAL CONNECTORS USED FOR ENGINE MANAGEMENT FUNCTIONS (FUEL LEVEL, ETC). ALL IT TAKES IS FOR A SPARK FROM THESE CONNECTORS TO IGNITE GAS FUMES FROM THE LEAKY CONNECTOR TO CAUSE A VEHICLE FIRE. THIS IS A FIRE HAZARD THAT COULD ENDANGER THE LIFE OF THE DRIVER AS WELL AS THE VEHICLE ITSELF. MOST MOTORCYCLES ARE STORED IN CLOSED GARAGES AND THERE IS THE POTENTIAL OF A FIRE, PROPERTY LOSS OR LOSS OF LIFE OR AN EXPLOSION IF A MOTORCYCLE WITH THIS DEFECT IS PARKED NEARBY A GAS WATER HEATER.

NHTSA complaint #10449393 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

NOTICED FUEL RESIDUAL ON LEFT SIDE FAIRING OF MOTORCYCLE. REMOVED FAIRING TO FIND SOURCE OF FUEL LEAK. FOUND THE OUTLET FLANGE ON THE FUEL PUMP HIGH PRESSURE OUTLET LEAKING FUEL, & CRACKED IN FOUR DIFFERENT LOCATIONS. I'M NOT SURE WHEN THESE CRACKS OCCURRED AND FUEL STARTED LEAKING. I DISCOVERED THE LEAK ONLY WHEN IT GOT BAD ENOUGH TO BLOW BACK ON THE MOTORCYCLE FAIRING. I WAS AT HOME WHEN I DISCOVERED THIS LEAK AFTER A RIDE, SO I ENTERED 0 MPH ON THIS INCIDENT INFORMATION. I RIDE THE BIKE BETWEEN 5 MPH, TO 80 MPH DEPENDING ON WHERE I'M AT. (INTERSTATE, HIGHWAY, CITY, ECT.).

NHTSA complaint #10437222 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

RIDING DOWN HWY 87A IN AZ,,FELT MY LEFT LEG GETTING WET AND SMELLED FUEL,,PULLED OVER ON THE SIDE OF THE ROAD AND NOTICED FUEL DRIPPING ON THE GROUND,,TRAILERED BIKE TO MY HOME,,REMOVE THE BODY PANELS AND FOUND THE TOP FITTING OF THE FUEL PUMP CRACKED AND SPRAYING FUEL,,,,I THINK IM DAM LUCK IT DID NOT IGNITE ON THE HOT EXHAUST ,,,

NHTSA complaint #10433589 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

THE FUEL SENSOR ON MY 2007 BMW R 1200 RT FAILED WHILE I WAS RIDING IT CAUSING THE FUEL GAUGE TO READ EMPTY. THIS COULD CAUSE A PERSON TO RUN OUT OF GAS AT ANYTIME. THIS HAS OCCURRED TO NUMEROUS OTHER BMW R BIKES AND IS A PROBLEM BMW IS WELL AWARE OF.

NHTSA complaint #10399489 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

WHEN I PARKED AFTER A RIDE I SMELLED FUEL AND HAD SOME DRIPPING ON THE FLOOR FROM THE LH FAIRING. PULLED THE COWLING AND FOUND THE TOP OF THE FUEL PUMP HOUSING FULL OF FUEL. CLEANED IT UP AND PUT POWER TO IT AND FOUND THE FLANGE, BELOW THE QUICK DISCONNECT FITTING, CRACKED IN 3 PLACES. THIS AREA HAS NEVER BEEN TOUCHED SINCE BUILT. MY SHOP AND FORUM SEARCHES INDICATE THIS IS A RELATIVELY COMMON PROBLEM. THE POTENTIAL FOR FIRE WAS HIGH.

NHTSA complaint #10399423 — an unverified report by a vehicle owner.