Owners have filed 18 complaints
about the 2008 BMW R1200 GS Adventure with NHTSA between 2008 and 2016.
The largest single group is the fuel & propulsion.
Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade:
A
B
C
D
F
ungraded
What breaks on a 2008 BMW R1200 GS Adventure
Every complaint is filed against a part. Follow any row for the complaints about that part alone.
Fuel & Propulsion
633.3%
Median failure at 9,000 miles
Brakes
316.7%
Median failure at 30,292 miles
Transmission & Drivetrain
316.7%
Median failure at 21,000 miles
Electrical System
211.1%
0 crashes, 1 fires · median 24,646 mi
Equipment & Accessories
15.6%
Median failure at 30,292 miles
Seats
15.6%
0 crashes, 1 fires · median 19,000 mi
Body & Structure
15.6%
0 crashes, 1 fires · median 19,000 mi
Engine & Cooling
15.6%
Median failure at 56,591 miles
When it fails
Odometer readings owners gave when they filed. About half of all
complaints include one.
Under 1,000 miles
15.6%
1,000 – 9,999 miles
316.7%
10,000 – 24,999 miles
633.3%
25,000 – 49,999 miles
738.9%
50,000 – 74,999 miles
15.6%
When owners complained
A spike years after the car went on sale usually means a part wearing
out on schedule across the whole fleet — the kind of pattern no single
owner can see from inside their own car.
Aug 2008peak 4Feb 2016
NHTSA investigations into the 2008 BMW R1200 GS Adventure
An investigation is the step before a recall: the agency has seen enough
complaints to look into a pattern itself. An open one means it thinks
something may be wrong and nothing has been fixed yet.
EA13006Opened 12 Jul 2013Closed 31 Jan 2014FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Fuel Leak - Motorycle
ODI began investigating this issue after owners of model year (MY) 2004-2011 R-series BMW motorcycles reported incidents of pressurized fuel leakage from the fuel pump flange.Some owners first became aware of the problem when their pant leg was fuel-soaked.Prior to opening our initial investigation on November 16, 2012, BMW had concluded that the small number of warranty claims and owner reports did not indicate the existence of a safety defect trend.However, during the course of responding to our information requests, BMW re-examined its data and decided to conduct a recall (13V-617) of the s...
PE12036Opened 16 Nov 2012Closed 22 Jul 2013FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Fuel Leak - Motorcycle
Owners of model year (MY) 2005-2008 R-Series motorcycles report substantial, high pressure fuel loss occurring when the fuel pump is energized.Many times they first become aware of the problem when fuel soaks their pant legs or is puddled under their parked motorcycle.The Office of Defects investigation (ODI) has obtained an owner video illustrating the issue.This video, and other material, may be found in the public file at www.SaferCar.gov. ODI has learned that the subject fuel leak is due to cracks in the fuel outlet quick connector located on the in-tank fuel pump housing.While some owners...
Complaints that involved harm
Reports where the owner recorded a crash, a fire, an injury or a death.
at 19,000 milesSAN Francisco, CAFire
SEATS
I WAS RIDING ON THE CENTRAL FREEWAY ON THE BAY BRIDGE APPROACH WHEN I BEGAN TO FEEL HEAT ON MY LEFT INNER THIGH. I ALSO NOTICED A BURNING RUBBER OR PLASTIC SMELL. I IMMEDIATELY BEGAN MERGING TO THE RIGHT AS I WAS APPROACHING THE LAST SAN FRANCISCO EXIT BEFORE THE BAY BRIDGE. I FOUGHT MY WAY THROUGH THE HEAVY TRAFFIC ALL WHILE LOOKING DOWN TO SEE WHAT LOOKED LIKE EMBERS DROPPING OFF THE LEFT SIDE. I PULLED INTO A SHELL STATION, JUMPED OFF AND PULLED THE BURNING SEAT OFF OF THE MOTORCYCLE AND PATTED IT OUT. I FOUND THAT THE FRONT SEAT RAIL HAD BECOME DISLODGED (IT IS ONLY HELD IN PLACE BY A RUBBER STRAP THAT IS LOOSENED TO ADJUST THE SEAT HEIGHT) AND RUBBED THROUGH THE PROTECTIVE COVER OF THE POSITIVE BATTERY TERMINAL AND ARCED TO THE FRAME. THE SEAT AND THE SEAT BRACKETS WERE MELTED. I WAS ABLE TO COVER UP THE DAMAGED WIRING AND BATTERY ENOUGH TO ALLOW ME TO SAFELY RESTART THE MOTORCYCLE TO HAVE THE DAMAGE EVALUATED BY A SHOP (BAVARIAN CYCLE WORKS IN SAN FRANCISCO.) THE DAMAGE WAS PHOTOGRAPHED AND I AM AWAITING PARTS TO ARRIVE FROM GERMANY TO CARRY OUT THE REPAIRS. I HAVE LOCATED A MACHINE SHOP THAT SELLS A KIT TO MODIFY THE SEAT TO PREVENT THIS FROM OCCURRING AGAIN. THE KIT ELIMINATES THE SOLID METAL BAR THAT RUNS ACROSS THE WIDTH OF THE SEAT. IT USES TWO SHORTER RODS ONLY WHERE THEY ARE NEEDED TO LOCATE THE SEAT IN ITS FRONT HOLDER. NEEDLESS TO SAY, I ORDERED ONE RIGHT AWAY.
NHTSA complaint #10640696 — an unverified report by a vehicle owner.
at 19,000 milesSAN Francisco, CAFire
STRUCTURE:BODY
I WAS RIDING ON THE CENTRAL FREEWAY ON THE BAY BRIDGE APPROACH WHEN I BEGAN TO FEEL HEAT ON MY LEFT INNER THIGH. I ALSO NOTICED A BURNING RUBBER OR PLASTIC SMELL. I IMMEDIATELY BEGAN MERGING TO THE RIGHT AS I WAS APPROACHING THE LAST SAN FRANCISCO EXIT BEFORE THE BAY BRIDGE. I FOUGHT MY WAY THROUGH THE HEAVY TRAFFIC ALL WHILE LOOKING DOWN TO SEE WHAT LOOKED LIKE EMBERS DROPPING OFF THE LEFT SIDE. I PULLED INTO A SHELL STATION, JUMPED OFF AND PULLED THE BURNING SEAT OFF OF THE MOTORCYCLE AND PATTED IT OUT. I FOUND THAT THE FRONT SEAT RAIL HAD BECOME DISLODGED (IT IS ONLY HELD IN PLACE BY A RUBBER STRAP THAT IS LOOSENED TO ADJUST THE SEAT HEIGHT) AND RUBBED THROUGH THE PROTECTIVE COVER OF THE POSITIVE BATTERY TERMINAL AND ARCED TO THE FRAME. THE SEAT AND THE SEAT BRACKETS WERE MELTED. I WAS ABLE TO COVER UP THE DAMAGED WIRING AND BATTERY ENOUGH TO ALLOW ME TO SAFELY RESTART THE MOTORCYCLE TO HAVE THE DAMAGE EVALUATED BY A SHOP (BAVARIAN CYCLE WORKS IN SAN FRANCISCO.) THE DAMAGE WAS PHOTOGRAPHED AND I AM AWAITING PARTS TO ARRIVE FROM GERMANY TO CARRY OUT THE REPAIRS. I HAVE LOCATED A MACHINE SHOP THAT SELLS A KIT TO MODIFY THE SEAT TO PREVENT THIS FROM OCCURRING AGAIN. THE KIT ELIMINATES THE SOLID METAL BAR THAT RUNS ACROSS THE WIDTH OF THE SEAT. IT USES TWO SHORTER RODS ONLY WHERE THEY ARE NEEDED TO LOCATE THE SEAT IN ITS FRONT HOLDER. NEEDLESS TO SAY, I ORDERED ONE RIGHT AWAY.
NHTSA complaint #10640696 — an unverified report by a vehicle owner.
at 19,000 milesSAN Francisco, CAFire
ELECTRICAL SYSTEM
I WAS RIDING ON THE CENTRAL FREEWAY ON THE BAY BRIDGE APPROACH WHEN I BEGAN TO FEEL HEAT ON MY LEFT INNER THIGH. I ALSO NOTICED A BURNING RUBBER OR PLASTIC SMELL. I IMMEDIATELY BEGAN MERGING TO THE RIGHT AS I WAS APPROACHING THE LAST SAN FRANCISCO EXIT BEFORE THE BAY BRIDGE. I FOUGHT MY WAY THROUGH THE HEAVY TRAFFIC ALL WHILE LOOKING DOWN TO SEE WHAT LOOKED LIKE EMBERS DROPPING OFF THE LEFT SIDE. I PULLED INTO A SHELL STATION, JUMPED OFF AND PULLED THE BURNING SEAT OFF OF THE MOTORCYCLE AND PATTED IT OUT. I FOUND THAT THE FRONT SEAT RAIL HAD BECOME DISLODGED (IT IS ONLY HELD IN PLACE BY A RUBBER STRAP THAT IS LOOSENED TO ADJUST THE SEAT HEIGHT) AND RUBBED THROUGH THE PROTECTIVE COVER OF THE POSITIVE BATTERY TERMINAL AND ARCED TO THE FRAME. THE SEAT AND THE SEAT BRACKETS WERE MELTED. I WAS ABLE TO COVER UP THE DAMAGED WIRING AND BATTERY ENOUGH TO ALLOW ME TO SAFELY RESTART THE MOTORCYCLE TO HAVE THE DAMAGE EVALUATED BY A SHOP (BAVARIAN CYCLE WORKS IN SAN FRANCISCO.) THE DAMAGE WAS PHOTOGRAPHED AND I AM AWAITING PARTS TO ARRIVE FROM GERMANY TO CARRY OUT THE REPAIRS. I HAVE LOCATED A MACHINE SHOP THAT SELLS A KIT TO MODIFY THE SEAT TO PREVENT THIS FROM OCCURRING AGAIN. THE KIT ELIMINATES THE SOLID METAL BAR THAT RUNS ACROSS THE WIDTH OF THE SEAT. IT USES TWO SHORTER RODS ONLY WHERE THEY ARE NEEDED TO LOCATE THE SEAT IN ITS FRONT HOLDER. NEEDLESS TO SAY, I ORDERED ONE RIGHT AWAY.
NHTSA complaint #10640696 — an unverified report by a vehicle owner.
The most recent complaints
In the owners' own words, exactly as filed with NHTSA.
at 4,800 milesCollierville, TN
SERVICE BRAKES
MY BMW MOTORCYCLE WAS STATIONARY AT THE TIME BUT WITH A BRAKE FAILURE WARNING LIGHT INDICATED ON THE DISPLAY PANEL ONCE THE IGNITION WAS TURNED ON AND THE MOTORCYCLE ENGAGED TO BE RIDDEN THE MOTORCYCLE HAS LESS THAN 5,000 MILES ON IT. AFTER DOING SOME INTERNET RESEARCH, THE ABS MODULE IS COMMONLY FAILING AT AN ALARMING RATE THROUGHOUT THE USA AND ABROAD. THE ESTIMATED VALUE OF THE REPAIR WITH PARTS ALONE IS OVER $2,000 NOT INCLUDING LABOR. THESE UNITS SHOULD HAVE BEEN RECALLED BY THE MFG., BMW YET THERE HAS BEEN NO SUCH RECALL. BMW HAS MADE NO ACCOMMODATION TO EXTEND THE WARRANTY OR PROVIDE A REPLACEMENT DESPITE BEING WELL AWARE OF THE FAILURE RATE OF THESE ABS UNITS. OBVIOUSLY, A FAILURE OF THIS MODULE COULD CAUSE SEVERE INJURY OR DEATH WHILE OPERATING THE MOTORCYCLE.
NHTSA complaint #10825853 — an unverified report by a vehicle owner.
at 56,591 milesMinnetonka, MN
ENGINE
TL* THE CONTACT OWNS A 2008 BMW R1200 GS ADVENTURE. WHILE DRIVING AT VARIOUS SPEEDS, THE CONTACT NOTICED AN ENGINE OIL LEAKAGE FROM THE REAR DISK THAT LEAKED ONTO THE REAR TIRE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 56,591.
NHTSA complaint #10745206 — an unverified report by a vehicle owner.
at 31,000 milesWimberley, TX
SERVICE BRAKES
IN HAVING THE BIKE SERVICE WAS INFORMED THAT THE ABS PUMP UNIT HAS FAILED AND DID SOME TIME AGO. THIS IS HAPPENING ON MANY BMW MOTORCYCLE FROM THE R AND K CLASS OF BIKES AND COULD CAUSE COMPLETE BRAKE FAILURE UNEXPECTEDLY WHICH WILL CREATE SERIOUS INJURIES
NHTSA complaint #10736105 — an unverified report by a vehicle owner.
at 19,000 milesSAN Francisco, CAFire
SEATS
I WAS RIDING ON THE CENTRAL FREEWAY ON THE BAY BRIDGE APPROACH WHEN I BEGAN TO FEEL HEAT ON MY LEFT INNER THIGH. I ALSO NOTICED A BURNING RUBBER OR PLASTIC SMELL. I IMMEDIATELY BEGAN MERGING TO THE RIGHT AS I WAS APPROACHING THE LAST SAN FRANCISCO EXIT BEFORE THE BAY BRIDGE. I FOUGHT MY WAY THROUGH THE HEAVY TRAFFIC ALL WHILE LOOKING DOWN TO SEE WHAT LOOKED LIKE EMBERS DROPPING OFF THE LEFT SIDE. I PULLED INTO A SHELL STATION, JUMPED OFF AND PULLED THE BURNING SEAT OFF OF THE MOTORCYCLE AND PATTED IT OUT. I FOUND THAT THE FRONT SEAT RAIL HAD BECOME DISLODGED (IT IS ONLY HELD IN PLACE BY A RUBBER STRAP THAT IS LOOSENED TO ADJUST THE SEAT HEIGHT) AND RUBBED THROUGH THE PROTECTIVE COVER OF THE POSITIVE BATTERY TERMINAL AND ARCED TO THE FRAME. THE SEAT AND THE SEAT BRACKETS WERE MELTED. I WAS ABLE TO COVER UP THE DAMAGED WIRING AND BATTERY ENOUGH TO ALLOW ME TO SAFELY RESTART THE MOTORCYCLE TO HAVE THE DAMAGE EVALUATED BY A SHOP (BAVARIAN CYCLE WORKS IN SAN FRANCISCO.) THE DAMAGE WAS PHOTOGRAPHED AND I AM AWAITING PARTS TO ARRIVE FROM GERMANY TO CARRY OUT THE REPAIRS. I HAVE LOCATED A MACHINE SHOP THAT SELLS A KIT TO MODIFY THE SEAT TO PREVENT THIS FROM OCCURRING AGAIN. THE KIT ELIMINATES THE SOLID METAL BAR THAT RUNS ACROSS THE WIDTH OF THE SEAT. IT USES TWO SHORTER RODS ONLY WHERE THEY ARE NEEDED TO LOCATE THE SEAT IN ITS FRONT HOLDER. NEEDLESS TO SAY, I ORDERED ONE RIGHT AWAY.
NHTSA complaint #10640696 — an unverified report by a vehicle owner.
at 19,000 milesSAN Francisco, CAFire
STRUCTURE:BODY
I WAS RIDING ON THE CENTRAL FREEWAY ON THE BAY BRIDGE APPROACH WHEN I BEGAN TO FEEL HEAT ON MY LEFT INNER THIGH. I ALSO NOTICED A BURNING RUBBER OR PLASTIC SMELL. I IMMEDIATELY BEGAN MERGING TO THE RIGHT AS I WAS APPROACHING THE LAST SAN FRANCISCO EXIT BEFORE THE BAY BRIDGE. I FOUGHT MY WAY THROUGH THE HEAVY TRAFFIC ALL WHILE LOOKING DOWN TO SEE WHAT LOOKED LIKE EMBERS DROPPING OFF THE LEFT SIDE. I PULLED INTO A SHELL STATION, JUMPED OFF AND PULLED THE BURNING SEAT OFF OF THE MOTORCYCLE AND PATTED IT OUT. I FOUND THAT THE FRONT SEAT RAIL HAD BECOME DISLODGED (IT IS ONLY HELD IN PLACE BY A RUBBER STRAP THAT IS LOOSENED TO ADJUST THE SEAT HEIGHT) AND RUBBED THROUGH THE PROTECTIVE COVER OF THE POSITIVE BATTERY TERMINAL AND ARCED TO THE FRAME. THE SEAT AND THE SEAT BRACKETS WERE MELTED. I WAS ABLE TO COVER UP THE DAMAGED WIRING AND BATTERY ENOUGH TO ALLOW ME TO SAFELY RESTART THE MOTORCYCLE TO HAVE THE DAMAGE EVALUATED BY A SHOP (BAVARIAN CYCLE WORKS IN SAN FRANCISCO.) THE DAMAGE WAS PHOTOGRAPHED AND I AM AWAITING PARTS TO ARRIVE FROM GERMANY TO CARRY OUT THE REPAIRS. I HAVE LOCATED A MACHINE SHOP THAT SELLS A KIT TO MODIFY THE SEAT TO PREVENT THIS FROM OCCURRING AGAIN. THE KIT ELIMINATES THE SOLID METAL BAR THAT RUNS ACROSS THE WIDTH OF THE SEAT. IT USES TWO SHORTER RODS ONLY WHERE THEY ARE NEEDED TO LOCATE THE SEAT IN ITS FRONT HOLDER. NEEDLESS TO SAY, I ORDERED ONE RIGHT AWAY.
NHTSA complaint #10640696 — an unverified report by a vehicle owner.
at 19,000 milesSAN Francisco, CAFire
ELECTRICAL SYSTEM
I WAS RIDING ON THE CENTRAL FREEWAY ON THE BAY BRIDGE APPROACH WHEN I BEGAN TO FEEL HEAT ON MY LEFT INNER THIGH. I ALSO NOTICED A BURNING RUBBER OR PLASTIC SMELL. I IMMEDIATELY BEGAN MERGING TO THE RIGHT AS I WAS APPROACHING THE LAST SAN FRANCISCO EXIT BEFORE THE BAY BRIDGE. I FOUGHT MY WAY THROUGH THE HEAVY TRAFFIC ALL WHILE LOOKING DOWN TO SEE WHAT LOOKED LIKE EMBERS DROPPING OFF THE LEFT SIDE. I PULLED INTO A SHELL STATION, JUMPED OFF AND PULLED THE BURNING SEAT OFF OF THE MOTORCYCLE AND PATTED IT OUT. I FOUND THAT THE FRONT SEAT RAIL HAD BECOME DISLODGED (IT IS ONLY HELD IN PLACE BY A RUBBER STRAP THAT IS LOOSENED TO ADJUST THE SEAT HEIGHT) AND RUBBED THROUGH THE PROTECTIVE COVER OF THE POSITIVE BATTERY TERMINAL AND ARCED TO THE FRAME. THE SEAT AND THE SEAT BRACKETS WERE MELTED. I WAS ABLE TO COVER UP THE DAMAGED WIRING AND BATTERY ENOUGH TO ALLOW ME TO SAFELY RESTART THE MOTORCYCLE TO HAVE THE DAMAGE EVALUATED BY A SHOP (BAVARIAN CYCLE WORKS IN SAN FRANCISCO.) THE DAMAGE WAS PHOTOGRAPHED AND I AM AWAITING PARTS TO ARRIVE FROM GERMANY TO CARRY OUT THE REPAIRS. I HAVE LOCATED A MACHINE SHOP THAT SELLS A KIT TO MODIFY THE SEAT TO PREVENT THIS FROM OCCURRING AGAIN. THE KIT ELIMINATES THE SOLID METAL BAR THAT RUNS ACROSS THE WIDTH OF THE SEAT. IT USES TWO SHORTER RODS ONLY WHERE THEY ARE NEEDED TO LOCATE THE SEAT IN ITS FRONT HOLDER. NEEDLESS TO SAY, I ORDERED ONE RIGHT AWAY.
NHTSA complaint #10640696 — an unverified report by a vehicle owner.
at 6,000 milesSeattle, WA
FUEL/PROPULSION SYSTEM
FUEL LEVEL SENSOR INDICATOR FAILED AND NEEDED REPLACEMENT. THIS HAPPENS ON ALL OF THESE MODELS BUT THERE HAS NOT BEEN A RECALL OR EVEN AN ACCEPTABLE FIX FROM BMW. WE ARE ADVISED TO USE OUR ODOMETER AND IGNORE WARNING LIGHTS ON OUR DASHBOARDS.
NHTSA complaint #10585138 — an unverified report by a vehicle owner.
at 30,292 milesAtlanta, GA
ELECTRICAL SYSTEM
ABS SYSTEM FAILED- REQUIRED THE PURCHASE OF $2500 NEW ABS PUMP CONTROL MODULE.
NHTSA complaint #10584035 — an unverified report by a vehicle owner.
at 30,292 milesAtlanta, GA
EQUIPMENT ADAPTIVE/MOBILITY
ABS SYSTEM FAILED- REQUIRED THE PURCHASE OF $2500 NEW ABS PUMP CONTROL MODULE.
NHTSA complaint #10584035 — an unverified report by a vehicle owner.
at 30,292 milesAtlanta, GA
SERVICE BRAKES
ABS SYSTEM FAILED- REQUIRED THE PURCHASE OF $2500 NEW ABS PUMP CONTROL MODULE.
NHTSA complaint #10584035 — an unverified report by a vehicle owner.
at 12,000 milesDenver, CO
FUEL/PROPULSION SYSTEM
FUEL LEVEL INDICATOR SHOWED EMPTY AFTER REFILLING. FLASHING LIGHTS INDICATING PROBLEM WITH VEHICLE. FILLED UP WITH 1/2 GALLON OF 91 OCTANE GASOLINE TO VISIBLE FULL IN TANK. THE TANK WAS NOT EMPTY, FAULTY FUEL LEVEL GAUGE/STRIP. THIS ITEM HAS BEEN REPLACED IN THE PAST WITH NO APPARENT PERMANENT FIX.
NHTSA complaint #10560047 — an unverified report by a vehicle owner.
at 2,200 milesWoodlawn, TN
FUEL/PROPULSION SYSTEM
ARBITRARY FAILURE OF THE FUEL LEVEL SENSOR. IT OCCURRED AT 2,200 MILES. OPERATION OF THE MOTORCYCLE WAS UNINHIBITED EXCEPT FOR A FALSE READING ON THE FUEL GAUGE. AFTER THE FAILURE AND REPLACEMENT OF THE RECALLED FUEL PUMP CONTROLLER, THE FUEL GAUGE READS EMPTY REGARDLESS OF LEVEL. THIS RESULTS IN A CONSTANT WARNING LIGHT THAT CANNOT BE RESET OR TURNED OFF. THIS PROBLEM IS WELL DOCUMENTED AND A COMMON ISSUE WITH THIS TYPE OF FUEL SENSOR IN THESE MOTORCYCLES.
NHTSA complaint #10552598 — an unverified report by a vehicle owner.
at 38,000 milesHigh Point, NC
FUEL/PROPULSION SYSTEM
FIRST, MY MOTORCYCLE IS TITLED A 2009 BUT MANUFACTURED IN 2008. THE FLANGE WHERE THE FEMALE FUEL LINE QUICK-DISCONNECT CRACKED (ON THE LEFT AND RIGHT SIDES OF THE FUEL TANK) AND THERE WAS A SLIGHT SMELL OF FUEL. ONE OF THE MALE PLASTIC QUICK DISCONNECT BROKE WHEN I WAS MAKING THE REPAIR. I ORDERED, RECEIVED AND INSTALLED METAL QUICK-DISCONNECTS AND REPAIRED THE CRACKED FLANGE ITSELF WITH PARTS ORDERED FROM BEEMER BONEYARD.
NHTSA complaint #10532737 — an unverified report by a vehicle owner.
at 30,840 milesWimberley, TX
FUEL/PROPULSION SYSTEM
WHILE RIDING WITH PRETEEN SON ON THE PASSENGER SEAT, GAS FUMES BECAME APPARENT. UPON INSPECTION FOUND THE TOP OF THE RIDERS RIGHT FUEL PUMP WAS LEAKING FUEL VIA SEVERAL CRACKS THUS ALLOWING FUEL TO ESCAPE AND BECOME A HAZARD. THE FOLLOWING HAS ALREADY BEEN SUBMITTED TO YOU BUT IT EXPLAINS THE ISSUES WITH THIS FAULTY FUEL PUMP BETTER THAN I COULD FAILURE OF THE FUEL PUMP HOUSING HIGH-PRESSURE FUEL QUICK DISCONNECT REINFORCEMENT FLANGE CRACKS UNDER HIGH PRESSURE CYCLING AND LEAKS, SENDING RAW FUEL DOWN THE LEFT FAIRING IN CLOSE PROXIMITY OF THE VEHICLES LEFT EXHAUST PIPE AND IGNITION SYSTEM COMPONENTS. CONSEQUENCES OF FAILURE THE COMBINATION OF HIGH FUEL PRESSURE AND NEGLIGENT DESIGN CREATE SUBSTANTIAL RISK FOR RIDERS OF THE IMPACTED VEHICLES. THERE ARE MULTIPLE NEGATIVE CONSEQUENCES OF THIS FAILURE, A FEW OF WHICH ARE OUTLINED BELOW: 1. RIDERS BECOME FUEL SOAKED AS FUEL LEAKS DOWN THE LEFT FAIRING AND THEN IS FORCED BY FAIRING AIRFLOW DYNAMICS ON TO THE RIDERS LEFT LEG. 2. FUEL VAPORS, CAPTURED BY THE FAIRING AND HEATED BY THE EXHAUST PIPE BECOME EXTREMELY VOLATILE AND COULD LEAD TO A FIRE AND/OR EXPLOSION. 3. FUEL VAPORS RISING FROM THE FAIRING AND EXITING THE TOP OF THE FAIRING BETWEEN THE INSTRUMENT PANEL AND FUEL TANK, ARE BLOWN BY AIRFLOW INTO THE RIDERS FACE. PRELIMINARY ANALYSIS EXAMINATION OF THE FUEL PUMP ASSEMBLY SUGGESTS THAT THE HIGH-PRESSURE FUEL QUICK DISCONNECT REINFORCEMENT FLANGE WAS INADEQUATELY DESIGNED FOR THE FUEL PUMP OUTLET PRESSURES. BMW'S CHOICE OF A NON-METALLIC (COMPOSITE) PUMP HOUSING COMBINED WITH A COMPOSITE HIGH-PRESSURE DISCONNECT FITTING WAS UNWISE AND THE FAILURE MECHANISM IS OBVIOUS. HIGH PUMP PRESSURE EXPANDS THE COMPOSITE HIGH-PRESSURE FITTING CAUSING IT TO READILY LOAD THE FUEL PUMP HIGH-PRESSURE QUICK DISCONNECT FLANGE. OVER TIME, PRESSURE CYCLING CAUSES THE QUICK DISCONNECT REINFORCEMENT FLANGE TO CRACK ALLOWING FUEL TO LEAK.
NHTSA complaint #10490417 — an unverified report by a vehicle owner.
at 32,000 milesPeachtree City, GA
POWER TRAIN
RIGHT ANGLE TRANSMISSION(FINAL DRIVE) BEARINGS FAILED REQUIRING A $2200 REPAIR. POOR DESIGN. ORIGINAL PART NOT AVAILABLE, FIRST MODIFICATION PART NOT AVAILABLE, SECOND MODIFICATION PART REQUIRED TO REPAIR MOTORCYCLE. BMW IS AWARE OF THE DEFECTIVE INADEQUATE PART DESIGN. FAILURE AT HIGHWAY SPEED WOULD MOST LIKELY BE FATAL. NEW PART NUMBER 01 33 11 7 726 889 RIGHT-ANGLE GEARBOX WITH VENT,
NHTSA complaint #10480870 — an unverified report by a vehicle owner.
at 200 milesKaneohe, HI
FUEL SYSTEM, GASOLINE
2008 BMW R1200GSA FUEL GAUGE DOES NOT WORK. PAID EXTRA FOR A COMPUTER THAT IS USELESS W/O IT... LOCAL BMW DEALER ANSWER IS IT IS "NORMAL." "NORMAL" MAY GET ME SERIOUSLY INJURED IF I RUN OUT OF GAS IN THE MIDDLE OF A FREEWAY.
NHTSA complaint #10251144 — an unverified report by a vehicle owner.
at 21,000 milesMonroe, MI
POWER TRAIN
2006 GS 1200 BMW MOTORCYCLES,LT MODELS ALSO. MOTORCYCLES HAVE SEALS THAT ARE FAILING ON FINAL DRIVE (REAR END OF CYCLE WHERE REAR TIRE MOUNTS) THIS CAUSES GEAR LUBE TO ESCAPE ONTO REAR TIRE AND BRAKE ROTOR. BEARINGS IN REAR WHEEL WILL FAIL CAUSING REAR WHEEL TO WOBBLE AND POSSIBLE LOSS OF CONTROL OF CYCLE. THERE HAVE BEEN REPORTS OF FIRE. I PERSONALLY HAVE ONE RIGHT NOW WAITING TO GO INTO DEALER FOR REPAIR. BMW CAME OUT WITH A UPDATED FINAL DRIVE ASSY. BUT THEY WILL ONLY PUT IT ON IF THERE IS A CATASTROPHIC FAILURE. THE DEALER SAY THIS IS NOT A PROBLEM. FAILURES TYPICALLY OCCUR AROUND 20,000 MILES OR HIGHER, WHEN CYCLE WILL HOPEFULLY BE OUT OF WARRANTY. THIS ISSUE IS A SAFETY CONCERN AND SHOULD BE ADDRESSED BEFORE SOMEONE GETS HURT OR KILLED. THIS HAS BEEN AN ONGOING ISSUE FOR THE PAST 10 YEARS,. THESE BIKES SHOULD ALL BE RECALLED AND FIXED AND OR HAVE THE WARRANTY EXTENDED FOR LIFE. OWNER INCURRED COST OF FIXING THIS COULD GO AS HIGH AS 1,500 DOLLARS.
NHTSA complaint #10239566 — an unverified report by a vehicle owner.
at 21,000 milesMonroe, MI
POWER TRAIN:DRIVELINE
2006 GS 1200 BMW MOTORCYCLES,LT MODELS ALSO. MOTORCYCLES HAVE SEALS THAT ARE FAILING ON FINAL DRIVE (REAR END OF CYCLE WHERE REAR TIRE MOUNTS) THIS CAUSES GEAR LUBE TO ESCAPE ONTO REAR TIRE AND BRAKE ROTOR. BEARINGS IN REAR WHEEL WILL FAIL CAUSING REAR WHEEL TO WOBBLE AND POSSIBLE LOSS OF CONTROL OF CYCLE. THERE HAVE BEEN REPORTS OF FIRE. I PERSONALLY HAVE ONE RIGHT NOW WAITING TO GO INTO DEALER FOR REPAIR. BMW CAME OUT WITH A UPDATED FINAL DRIVE ASSY. BUT THEY WILL ONLY PUT IT ON IF THERE IS A CATASTROPHIC FAILURE. THE DEALER SAY THIS IS NOT A PROBLEM. FAILURES TYPICALLY OCCUR AROUND 20,000 MILES OR HIGHER, WHEN CYCLE WILL HOPEFULLY BE OUT OF WARRANTY. THIS ISSUE IS A SAFETY CONCERN AND SHOULD BE ADDRESSED BEFORE SOMEONE GETS HURT OR KILLED. THIS HAS BEEN AN ONGOING ISSUE FOR THE PAST 10 YEARS,. THESE BIKES SHOULD ALL BE RECALLED AND FIXED AND OR HAVE THE WARRANTY EXTENDED FOR LIFE. OWNER INCURRED COST OF FIXING THIS COULD GO AS HIGH AS 1,500 DOLLARS.
NHTSA complaint #10239566 — an unverified report by a vehicle owner.