Owners have filed 42 complaints
about the 2006 BMW R1200 RT with NHTSA between 2006 and 2019.
The largest single group is the fuel & propulsion.
Across this model's run it ranks 1 of 6 worst.
The letter says how bad. This says what kind — whether this year drew
an unusual number of complaints, unusually dangerous
ones, or failures that arrived unusually early.
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 83
Against the median year of the BMW R1200 RT. 50 means typical for this
model; 100 means roughly double.
Severity — 0
0% of these complaints
involved a crash, fire, injury or death, against a national rate of
9.7%.
Early failure — 100
59% of failures with a mileage on record happened under
36,000 miles, against a national rate of
29%.
Odometer readings owners gave when they filed. About half of all
complaints include one.
1,000 – 9,999 miles
923.1%
10,000 – 24,999 miles
1333.3%
25,000 – 49,999 miles
923.1%
50,000 – 74,999 miles
615.4%
75,000 – 99,999 miles
12.6%
100,000 – 149,999 miles
12.6%
When owners complained
A spike years after the car went on sale usually means a part wearing
out on schedule across the whole fleet — the kind of pattern no single
owner can see from inside their own car.
Sep 2006peak 4Oct 2019
NHTSA investigations into the 2006 BMW R1200 RT
An investigation is the step before a recall: the agency has seen enough
complaints to look into a pattern itself. An open one means it thinks
something may be wrong and nothing has been fixed yet.
EA13006Opened 12 Jul 2013Closed 31 Jan 2014FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Fuel Leak - Motorycle
ODI began investigating this issue after owners of model year (MY) 2004-2011 R-series BMW motorcycles reported incidents of pressurized fuel leakage from the fuel pump flange.Some owners first became aware of the problem when their pant leg was fuel-soaked.Prior to opening our initial investigation on November 16, 2012, BMW had concluded that the small number of warranty claims and owner reports did not indicate the existence of a safety defect trend.However, during the course of responding to our information requests, BMW re-examined its data and decided to conduct a recall (13V-617) of the s...
PE12036Opened 16 Nov 2012Closed 22 Jul 2013FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Fuel Leak - Motorcycle
Owners of model year (MY) 2005-2008 R-Series motorcycles report substantial, high pressure fuel loss occurring when the fuel pump is energized.Many times they first become aware of the problem when fuel soaks their pant legs or is puddled under their parked motorcycle.The Office of Defects investigation (ODI) has obtained an owner video illustrating the issue.This video, and other material, may be found in the public file at www.SaferCar.gov. ODI has learned that the subject fuel leak is due to cracks in the fuel outlet quick connector located on the in-tank fuel pump housing.While some owners...
Recalls on the 2006 BMW R1200 RT
A complaint is one owner's allegation. A recall is the point at which
the manufacturer or a regulator agreed the defect is real and dangerous
enough to fix for free — however old the car is.
United States — NHTSA
20V471000
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
BMW of North America, LLC (BMW) is recalling certain 2009-2011 K1300 (S, GT), 2010-2011 S1000 RR, 2005-2011 R1200 (GS, GS Adventure, R, RT, S, ST), 2006-2010 HP2 (Enduro, Megamoto, Sport), 2005-2008 K1200 (R, R Sport, S, GT), and 2012 K1600 (GT, GTL) motorcycles that were repaired under recall 13V-617 with the support ring remedy and where the fuel pump was not replaced at a later date. This recall involves the fuel pump, and also the auxiliary fuel pump as applicable. The affected motorcycles have a fuel pump flange that may crack, possibly resulting in a fuel leak while the engine is running.
Risk: A fuel leak in the presence of an ignition source can increase the risk of a fire.
06V164000
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
ON CERTAIN MOTORCYCLES, UNDER RAPID, REPEATED, AND UNUSUALLY HARSH BRAKING, LOSS OF ABS CAPABILITY COULD TEMPORARILY OCCUR.
Risk: TEMPORARY LOSS OF ABS BRAKING COULD INCREASE THE RISK OF A CRASH.
06V134000
SERVICE BRAKES, HYDRAULIC
ON CERTAIN MOTORCYCLES, IF CERTAIN PROCEDURES ARE PERFORMED THAT INVOLVES REMOVAL OF THE FRONT LEFT BRAKE CALIPER, THE ABS SENSOR CABLE CAN BE ROUTED INCORRECTLY AND WHEN THE CALIPER IS REINSTALLED, THE SENSOR CABLE CAN COME INTO CONTACT AND RUB AGAINST THE FRONT BRAKE DISC. OVERTIME, IF THE CHAFING BECOMES SEVERE, IT IS POSSIBLE TO LOSE THE ABS FUNCTION.
Risk: LOSS OF ABS FUNCTION COULD INCREASE THE RISK OF A CRASH DURING CERTAIN RIDING CONDITIONS.
06V104000
POWER TRAIN:CLUTCH ASSEMBLY
ON CERTAIN MOTORCYCLES, THE CLUTCH COMPONENTS COULD BECOME LOOSE WHILE THE MOTORCYCLE IS BEING OPERATED.
Risk: IF THIS HAPPENED, THE COMPONENTS COULD EXIT THROUGH THE ENGINE CASTING INCREASING THE RISK OF A CRASH.
In the owners' own words, exactly as filed with NHTSA.
at 41,109 milesZebulon, GA
FUEL/PROPULSION SYSTEM
TL* THE CONTACT OWNS A 2006 BMW R1200 RT. WHILE DRIVING 55 MPH, THE CONTACT SMELLED FUEL COMING FROM THE FUEL PUMP. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE CONTACT STOPPED THE VEHICLE AND NOTICED FUEL LEAKING OVER THE ENGINE. THE CONTACT ASSOCIATED THE FAILURE WITH NHTSA CAMPAIGN NUMBER: 13V617000 (FUEL SYSTEM, GASOLINE). THE CONTACT CALLED BMW MOTORCYCLES MCDONOUGH (LOCATED AT 755 INDUSTRIAL BLVD, MCDONOUGH, GA 30253, (770) 957-7404) AND INFORMED THEM OF THE FAILURE. THE MOTORCYCLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 41,109. *LN CONSUMER STATED THIS ISSUE WAS ADDRESSED ONCE IN RECALL 13V617 IN 2014. REPAIR HISTORY INDICATES MY BIKE WAS CHECKED FOR THIS ISSUE BUT THERE IS NO INFORMATION ON WHETHER REPAIRS WERE PERFORMED. GIVEN THE INFORMATION IN THE TECHNICAL DOCUMENT, EITHER THE PUMP WAS REPLACED ENTIRELY OR THERE WAS NOTHING DONE. NO METAL REINFORCING RING WAS PLACED ON THE FUEL PUMP, SO EITHER THE PUMP WAS REPLACED WITH ANOTHER FAULTY PUMP OR NO REPAIRS WERE MADE. THIS RECALL WAS NOT ADDRESSED ON MY BIKE EVEN THOUGH THE BIKE WAS CHECKED. I AM HAVING THE EXACT ISSUE MENTIONED FOR SIEMENS FUEL PUMPS IN BMW MOTORCYCLES UNDER THE RECALL. PHOTOS, FUEL LEAK NHTSA INVESTIGATION, AND 2006 BMW REPAIR HISTORY ATTACHED.
NHTSA complaint #11267990 — an unverified report by a vehicle owner.
Arlington, TX
ELECTRICAL SYSTEM
THE FUEL STRIP THAT READS GASOLINE LEVEL IS DEFECTIVE. FIRST REPAIR LASTED LESS THAN 200 MILES. RECENT REPLACEMENT FAILED AS I MADE THE TURN OUT OF THE DEALERSHIP FROM THE LAST REPAIR.
NHTSA complaint #11001490 — an unverified report by a vehicle owner.
at 104,473 milesSnellville, GA
POWER TRAIN
WHILE DRIVING SOUTHBOUND ON I-79 NEAR PITTSBURGH AT APPROXIMATELY 70 MPH THE REAR UNIVERSAL JOINT LET GO. THIS CAUSED THE MOTORCYCLE REAR WHEEL TO INTERMITTENTLY LOCK UP AND RELEASE. THE UNIVERSAL HAS NO MEANS TO LUBRICATE IT AND NO NOISE OR VIBRATION WAS HEARD OR FELT BEFORE FAILURE.
NHTSA complaint #10885480 — an unverified report by a vehicle owner.
at 74,300 milesNEW Bern, NC
SERVICE BRAKES
AS I WAS DECELERATING FOR A TURN I FELT A SHUDDER AND HEARD A GRINDING NOISE AND LOST REAR WHEEL BRAKING. I PULLED TO THE SIDE OF THE ROAD AND UPON EXAMINATION OF THE REAR WHEEL DISCOVERED THAT THE REAR BRAKE DISC WAS SEPARATED FROM THE BRAKE MOUNTING FLANGE. EACH OF THE FIVE MOUNTING HOLES HAD FAILED AND ALLOWED THE DISC TO SEPARATE. THE REAR WHEEL IS ALSO BOLTED TO THIS FLANGE. SUBSEQUENT RESEARCH HAS REVEALED THAT THIS IS NOT AN UNCOMMON PROBLEM. MY FEELING IS THAT THIS TYPE FAILURE COULD CAUSE A CATASTROPHIC FAILURE SINCE IT INVOLVES A FAILURE AT SPEED AND RELATES TO THE REAR WHEEL AND REAR BRAKE MOUNTING FLANGE. DEFINITELY A SAFETY ISSUE!
NHTSA complaint #10672199 — an unverified report by a vehicle owner.
at 43,000 milesHialeah, FL
WHEELS
WHILE CHANGING MY REAR BRAKES, I NOTICED THAT THE REAR SPACER FLANGE THAT ATTACHES THE WHEEL TO THE ROTOR IS CRACKED IN 3 DIFFERENT MOUNTING AREAS. I DO NOT RIDE OFF ROAD OR OTHERWISE ABUSE THE BIKE.
NHTSA complaint #10639539 — an unverified report by a vehicle owner.
at 43,000 milesHialeah, FL
SERVICE BRAKES
WHILE CHANGING MY REAR BRAKES, I NOTICED THAT THE REAR SPACER FLANGE THAT ATTACHES THE WHEEL TO THE ROTOR IS CRACKED IN 3 DIFFERENT MOUNTING AREAS. I DO NOT RIDE OFF ROAD OR OTHERWISE ABUSE THE BIKE.
NHTSA complaint #10639539 — an unverified report by a vehicle owner.
at 37,700 milesTroy, MI
POWER TRAIN
AS I WAS TRAVELING AT 70 MPH ON THE HIGHWAY I FELT MY MOTORCYCLE ALL OF A SUDDEN WOBBLE AND LOST CONTROL. I STRUGGLE TO REGAIN CONTROL OF THE MOTORCYCLE AND WAS ABLE TO BRING THE MOTORCYCLE TO A STOP BY THE SHOULDER OF THE ROAD. IT APPEARED MY FINAL DRIVE (TRANSMISSION ) HAD FAILED PREMATURELY. THERE WERE OIL FROM THE FINAL DRIVE SPLATTERED ALL OVER MY REAR WHEEL. THIS WAS A FREIGHTING EXPERIENCE AND COULD HAVE RESULTANT IN SERIOUS INJURY TO ME BECAUSE OF A PREMATURE FAILURE OF THE FINAL DRIVE.
NHTSA complaint #10637145 — an unverified report by a vehicle owner.
at 45,256 milesHialeah, FL
FUEL/PROPULSION SYSTEM
FUEL LEAK: THE PLASTIC AROUND THE FUEL PUMP OUTPUT FITTING IS CRACKED AND LEAKING. MY LEFT LEG WAS COVERED IN GASOLINE AS WELL AS MY LEFT FAIRING.
NHTSA complaint #10625854 — an unverified report by a vehicle owner.
at 11,260 milesDaly City, CA
SERVICE BRAKES
WHILE RIDING MY BIKE ON 280 SOUTH, I HAD TO MAKE AN EMERGENCY STOP. THE REAR BRAKES LOCKED UP, & THE BIKE'S REAR SLID OUT. THE ABS WAS INOPERATIVE, DUE TO A FAULTY ABS MODULATOR. THIS IS A COMMON PROBLEM, WHICH BMW IS WELL AWARE OF. THEY REFUSE TO HAVE A FACTORY RECALL ON THIS PART.
NHTSA complaint #10617031 — an unverified report by a vehicle owner.
at 8,735 milesZebulon, NC
VEHICLE SPEED CONTROL
I WAS CRUISING ALONG ON MY BMW R1200 RT AT THE 70MPH SPEED LIMIT WHEN ALL THE SUDDEN THE BRAKE FAILURE LIGHT FLASHED REPEATEDLY ON THE DASH, ALONG WITH A RED WARNING TRIANGLE. I IMMEDIATELY LOOK FOR THE NEXT EXIT, BUT BEFORE I GET TO THE EXIT, I ENCOUNTER A HEAVY RAIN. WHEN I TRY TO SLOW THE BIKE, THE BRAKES ARE NUMB, AND VERY DIFFICULT TO PRESS. THIS CAUSES AN IMMEDIATE PANIC, BUT I'M ABLE TO SLOW THE BIKE AFTER A VERY LONG INTERVAL. I PARK THE BIKE AND READ THE OWNERS MANUAL ABOUT THE FAILURE. IT IS DESCRIBED AS A SERIOUS FAILURE WHICH WILL CAUSE THE SERVO ASSIST TO BE DEACTIVATED, BUT THE BIKE IS STILL RIDEABLE. SINCE I WAS OVER 300 MILES FROM HOME, I ATTEMPTED TO MANAGE THE PROBLEM AS THE MANUAL RECOMMENDED. THE BIKE IS BASICALLY UNRIDEABLE AND NOT CONTROLLABLE WHEN THIS ERROR APPEARS. THERE IS NO WAY TO CONTROL YOUR STOP, AND THIS IS NOTHING LIKE JUST LOSING YOUR ABS, AND HAVING TO RESORT TO REGULAR BRAKES. THIS IS LIKE HAVING ABOUT 30% OF YOUR BRAKES AVAILABLE! WHICH IS TERRIFYING. I DON'T KNOW WHY THIS SYSTEM IS DESIGNED THIS WAY,OR WHY BMW WOULD SUGGEST IT'S OKAY TO CONTINUE TO RIDE IN THIS MANNER. I FELT LIKE MY CHANCES OF BEING IN AN ACCIDENT WERE INCREASED BY 120%. THIS BRAKING SYSTEM IS DANGEROUS. SO MUCH SO, THAT I FOUND OUT THAT BMW DISCONTINUED ITS USE AFTER THE 2006 PRODUCTION AND WENT WITH A TOTALLY NEW SYSTEM. THIS SYSTEM WAS ONLY USED FOR 2 YEARS ON THE R1200RT. I WOULD LOVE TO KNOW WHY THIS SYSTEM WASN'T RECALLED, AND WHAT BMW KNOWS ABOUT THE FAILURE POTENTIAL. MAYBE THAT'S WHY THEY DISCONTINUED IT. I FELT MY LIFE WAS PUT IN DANGER BY RIDING THIS MOTORCYCLE. BMW SHOULD BE HELD ACCOUNTABLE. THANKS.
NHTSA complaint #10606706 — an unverified report by a vehicle owner.
at 9,678 milesKalamazoo, MI
FUEL/PROPULSION SYSTEM
IN-TANK FUEL PUMP LEAKS FUEL AT THREADED CONNECTION TO OUTLET QUICK-RELEASE FITTING. I PURCHASED AND INSTALLED A REINFORCEMENT CLAMP MADE BY A THIRD-PARTY SUPPLIER AND REINSTALLED THE QUICK-RELEASE FITTING WITH A FUEL-RESISTANT THREAD SEALANT, BUT THE FITTING STILL LEAKS. I'LL TRY ADHESIVE INSTEAD, ON THE ADVICE OF OTHERS WITH THE SAME PROBLEM. FUEL LEAKS ARE NOT ACCEPTABLE ON ANY VEHICLE, PARTICULARLY NOT ON A SUPPOSEDLY HIGH-QUALITY MOTORCYCLE.
NHTSA complaint #10550550 — an unverified report by a vehicle owner.
at 17,125 milesPompano Beach, FL
FUEL/PROPULSION SYSTEM
I SMELLED FUEL (ON AND OFF) ON THE HIGHWAY ON THE WAY TO WORK. WHEN I CAME TO MY PARKING SPACE, THEN I REALLY SMELLED IT. WHEN I LEANED THE BIKE TO PUT IS ON THE SIDE STAND SOME FUEL DRIPPED OUT FROM UNDER THE COWLING, RIGHT BY THE EXHAUST PIPE. AFTER WORK, IN THE PARKING LOT, I DISASSEMBLED THE COWLING AND FOUND THAT THE BASE OF THE FUEL PUMP ASSEMBLY PACKAGE WHERE THE FUEL LINE CONNECTOR FITTING GOES INTO, WAS CRACKED, (NOT ENOUGH PLASTIC AROUND THE FITTING). I CALLED THE DEALER AND HE KNEW EXACTLY WHAT I WAS REFERRING TO, AND WAS TOLD THE PART WAS $550 BECAUSE IT INCLUDED THE FUEL PUMP (WHICH I DON'T NEED). I DECIDED THAT I WOULD NOT BUY ANOTHER DEFECTIVELY DESIGNED PIECE, SO I GOT A CLAMP AND PUT IT OVER THE CRACKED PART, AND EPOXIED IT. MAKING IT A BETTER DESIGN. THE NEXT DAY, I ALSO WAS TOLD THAT THE NEW PIECE FROM BMW HAS THE SAME SOLUTION TO THE PROBLEM, A STEEL BAND. I DON'T KNOW IF THEIRS IS STAINLESS STEEL LIKE MINE. AT FIRST, I WOULD HAVE SETTLED FOR JUST THE PART I NEEDED, BUT TO BE SOLD THE SAME CRAP PLUS A PART I DIDN'T NEED, I WASN'T GOING TO DO IT. AT THE URGING OF ANOTHER DEALER I CALLED BMW CUSTOMER SERVICE AND THEY SAID THEY DIDN'T CARE ABOUT MY PROBLEM, IN A PROFESSIONAL WAY OF COARSE. I TRY NOT TO PANIC ABOUT SAFETY ISSUES (I AM AN INSPECTOR OF EQUIPMENT IN ANOTHER LINE OF WORK). HOWEVER, THEIR LACK OF CORRECTIVE BACKING OF A BADLY DESIGNED PART CAUSED ME TO FILE THIS COMPLAINT. IT IS AT IT'S CORE A SAFETY ISSUE.
NHTSA complaint #10550138 — an unverified report by a vehicle owner.
at 57,012 milesCedar Park, TX
FUEL/PROPULSION SYSTEM
WHILE RIDING MOTORCYCLE NOTED FUEL SMELL AND DISCOVERED LEAKING FUEL FROM CRACKS IN THE FUEL PUMP ASSEMBLY TOP PLATE WHERE THE PLASTIC HIGH PRESSURE LINE QUICK DISCONNECT FITTING SCREWS IN TO THE TAPERED PIPE THREADS OF THE PLASTIC PLATE. NOTED EVIDENCE OF FUEL LEAKAGE POOLING WITH POTENTIAL OF DRIPPING ONTO HOT EXHAUST COMPONENTS. IF FUEL WERE TO BE IGNITED THERE WOULD LIKELY BE A CATASTROPHIC FIRE AND POTENTIAL CRASH. THERE IS ALSO THE POSSIBILITY OF LOSS OF TRACTION FOR THE REAR TIRE DUE TO LEAKAGE ON THE GROUND, ALSO POTENTIALLY LEADING TO A CRASH. I BELIEVE THIS IS A SERIOUS DESIGN SPECIFICATION FLAW THAT MAY OCCUR ON ALL THE MOTORCYCLES SIMILARLY EQUIPPED. I ALSO BELIEVE THIS WARRANTS IMMEDIATE ACTION BY BMW, BOTH FOR MOTORCYCLES THAT HAVE YET TO FAIL, AND FOR THOSE THAT HAVE FAILED AND HAVE BEEN REPAIRED BY THE OWNERS.
NHTSA complaint #10546949 — an unverified report by a vehicle owner.
at 20,580 milesRichmond, VA
FUEL/PROPULSION SYSTEM
GAS LEAKING FROM LEFT SIDE FAIRING AFTER RIDING WITH SMALL SPILL OF GAS ON GARAGE FLOOR. TAKEN TO MORTONS BMW DEALER TODAY WHERE DEFECTIVE O-RING AND CRACKS IN FUEL PUMP FLANGE WERE NOTED. PRIOR # JBN1-18051.
NHTSA complaint #10534549 — an unverified report by a vehicle owner.
at 39,127 milesNorth Aurora, IL
FUEL/PROPULSION SYSTEM
FUEL SMELL ON CLOTHING AND LEAKING FUEL FOUND DRIPPING ON HOT EXHAUST DURING STOP AT GAS STATION TO REFUEL. IMMEDIATELY PUSH MOTORCYCLE TO SAFE AREA AWAY FROM GAS STATION TO ASSESS CAUSE OF LEAK. FOUND MULTIPLE CRACKS IN PLASTIC FUEL PUMP HOUSING FLANGE THAT WHICH THE HIGH PRESSURE FUEL LINE QUICK DISCONNECT THREADS INTO. FUEL WAS POOLING APPROXIMATELY ONE INCH DEEP ON TOP OF THE FUEL PUMP HOUSING AND NEXT TO FUEL PUMP ELECTRICAL CONTROL RELAY AND WIRING. MOTORCYCLE HAD TO BE TOWED 75 MILES TO NEAREST BMW MOTORCYCLE DEALER FOR FUEL PUMP AND HOUSING REPLACEMENT.
NHTSA complaint #10534389 — an unverified report by a vehicle owner.
at 22,500 milesBoulder, CO
FUEL/PROPULSION SYSTEM
FUEL GAUGE SHOWED 1/3 OF TANK OF FUEL REMAINING AND 110 MILES LEFT BEFORE RUNNING OUT OF GAS. BIKE RAN OUT OF GAS WHILE RIDING DOWN HIGHWAY AS TANK WAS EMPTY. WAS ABLE TO PULL OVER TO SIDE OF ROAD SAFELY AND CALL FOR ASSISTANCE. FUEL GAUGE HAS NOT READ ACCURATELY SINCE.
NHTSA complaint #10505404 — an unverified report by a vehicle owner.
at 27,658 milesSylmar, CA
FUEL/PROPULSION SYSTEM
I STARTED THE MOTORCYCLE ENGINE. A FEW SECONDS AFTER IT STARTED, GASOLINE STARTED TO GUSH FROM THE FRONT OF THE BIKE ONTO THE ENGINE. BEFORE I KNEW IT, I WAS IN A PUDDLE OF GASOLINE. I SHUT IT OFF AS SOON AS I REALIZED WHAT WAS HAPPENING. I MOPPED UP THE GASOLINE OFF OF THE FLOOR TO ELIMINATE THE FIRE DANGER. I LOCKED THE STEERING AND PUT THE KEY AWAY AFTER THAT.
NHTSA complaint #10487624 — an unverified report by a vehicle owner.
at 20,120 milesKyle, TX
FUEL/PROPULSION SYSTEM
THE HIGH PRESSURE OUTLET PORT ON THE FUEL PUMP ASSEMBLY DEVELOPED CRACKS THAT EXTENDED FROM THE OUTSIDE OF THE FEMALE PORTION OF THE OUTLET INTO THE THREADS. THIS ALLOWED GASOLINE TO SPRAY ONTO THE INNER PORTION OF THE BODY MOLDING AND RAN DOWN ONTO THE ENGINE AND THE RIDERS LEG ON THE LEFT SIDE.
NHTSA complaint #10471642 — an unverified report by a vehicle owner.
at 62,387 milesMedina, TX
POWER TRAIN
DURING REAR WHEEL BRAKE REPLACEMENT, FOUND CRACK IN ONE BOLT HOLE THAT SECURES REAR WHEEL TO DRIVE FLANGE. CRACK COULD ALLOW BOLT SECURING THE REAR WHEEL TO LOOSEN WHILE DRIVING.
NHTSA complaint #10465491 — an unverified report by a vehicle owner.
at 42,772 milesWarren, OH
FUEL/PROPULSION SYSTEM
ENGINE BEGAN STALLING FREQUENTLY AT END OF RIDING SEASON (FALL 2011) WHEN THE ENGINE WAS AT ITS NORMAL OPERATING TEMPERATURE. ENGINE STALLING OCCURRED WHEN DECELERATING WITH CLUTCH ENGAGED OR AT IDLE, ENGINE WOULD NOT RETURN TO NORMAL IDLE SPEED WITHOUT STALLING. THE ENGINE WAS SERVICED/MAINTAINED BY AN AUTHORIZED LOCAL BMW MOTORCYCLE DEALER ON 3/10/2012 ? 3/13/2012 WITH HOPES THAT ENGINE WOULD RETURN TO NORMAL OPERATING BEHAVIOR FOR THE FOLLOWING RIDING SEASON (2012). THIS SERVICE/ MAINTENANCE INCLUDED BUT WAS NOT LIMITED TO BMW INSPECTION WITH ANNUAL SERVICE, INCLUDES ALL FLUIDS AND VALVE ADJUSTMENT AND THROTTLE BODY SYNCHRONIZATION. BUT ON 5/6/2012 THE BIKE WAS RIDDEN ON ITS FIRST LONG RIDE OF THE SEASON. AFTER RIDING APPROXIMATELY 65 MILES THE BIKE BEGAN TO HAVE THE SAME SYMPTOMS AS DURING THE LAST RIDE IN THE FALL OF 2011. ON 5/8/2012 THE BIKE WAS TAKEN TO THE SAME LOCAL BMW MOTORCYCLE DEALER THAT PERFORMED THE ANNUAL MAINTENANCE IN MARCH. DURING THE WEEK OF 5/15/2012 THE BIKE WAS DIAGNOSED, REPAIRED AND AVAILABLE TO BE PICKED UP ON 5/18/2012. THE DIAGNOSIS FROM THE DEALER'S SERVICE TECHNICIAN IS STATED ON THE SERVICE INVOICE AS FOLLOWS: PLASTIC FUEL CONNECTOR HAD HAIRLINE CRACK CAUSING FUEL CUT RELAY TO NOT ACTIVATE WHEN DECELERATING CAUSING ENGINE TO STALL. UPGRADED PLASTIC FUEL CONNECTOR WITH METAL CONNECTOR. PARTS REPLACED WERE BMW PART NUMBERS: 16 12 1 176 918:HOSE CLAMP 13 53 7 700 800:PLUG (METAL FUEL LINE MALE CONNECTOR) N/A:FUEL HOSE CUT 1FT.
NHTSA complaint #10459714 — an unverified report by a vehicle owner.
at 6,500 milesKissimmee, FL
POWER TRAIN
FINAL DRIVE BEARING FAILURE IN 2009, REPLACED BEARING THEN HAD FINAL DRIVE HUB FAILURE AT APPROX12K MILES IN 2011, MAY OF 2012 AGAIN HAVE FINAL DRIVE BEARING FAILURE AT JUST OVER 13K MILES. EACH TIME WAS CAUGHT EARLY AND HAD NO OIL LEAKAGE.
NHTSA complaint #10459544 — an unverified report by a vehicle owner.
at 56,856 milesMedina, TX
FUEL SYSTEM, GASOLINE
OUTPUT PRESSURE BUNG (PLASTIC) IN FUEL PUMP ASSEMBLY WHERE QUICK DISCONNECT FITTING IS SCREWED IN. THE BUNG DEVELOPED SMALL RADIAL CRACKS THAT BEGAN TO LEAK GASOLINE THAT WOULD DRIP ONTO THE LEFT ENGINE CYLINDER OR ONTO DRIVER'S LEFT LEG WHILE MOVING.
NHTSA complaint #10448216 — an unverified report by a vehicle owner.
at 13,000 milesArlington, VA
FUEL SYSTEM, GASOLINE
SEVERE DEEP CRACKS ALL AROUND THE PLASTIC COLLAR OF THE OUTPUT PORT OF THE SIEMENS HIGH-PRESSURE FUEL PUMP. FUEL LEAK IMMINENT, WHICH WOULD SPRAY FUEL ALL OVER THE ENGINE. IT'S COMPLETELY HIDDEN BY THE BODYWORK/FARING SO IT WAS LUCKY THAT I NOTICED IT WHILE SERVICING. EXTREMELY DANGEROUS.
NHTSA complaint #10448104 — an unverified report by a vehicle owner.
at 13,000 milesArlington, VA
STRUCTURE
SEVERE DEEP CRACKS ALL AROUND THE PLASTIC COLLAR OF THE OUTPUT PORT OF THE SIEMENS HIGH-PRESSURE FUEL PUMP. FUEL LEAK IMMINENT, WHICH WOULD SPRAY FUEL ALL OVER THE ENGINE. IT'S COMPLETELY HIDDEN BY THE BODYWORK/FARING SO IT WAS LUCKY THAT I NOTICED IT WHILE SERVICING. EXTREMELY DANGEROUS.
NHTSA complaint #10448104 — an unverified report by a vehicle owner.
Miami, FL
POWER TRAIN
REAR WHEEL FLANGE CRACKS AROUND LUG BOLT HOLES.
NHTSA complaint #10446579 — an unverified report by a vehicle owner.