FaultScore

1991 Chevrolet Cavalier engine problems

12 of the 77 complaints about the 1991 Chevrolet Cavalier are about the engine — 16% of everything reported for this model year. Half of the failures with a mileage on record happened before 90,000 miles.

C

12

Complaints

0

Crashes

1

Fires

0

Injuries

Exactly what failed

Engine 6 50.0%
Belts AND Associated Pulleys 2 16.7%
Manifold/Header/Muffler/Tail Pipe 1 8.3%
Gasoline 1 8.3%
FAN 1 8.3%
Engine AND Engine Cooling 1 8.3%

Engine & Cooling across every Chevrolet Cavalier year

1989 14 1.7%
1991 12 1.5%
1992 18 2.2%
1993 51 6.3%
1994 60 7.4%
1995 99 12.2%
1996 141 17.4%
1997 123 15.1%
1998 58 7.1%
1999 50 6.2%
2000 59 7.3%
2001 33 4.1%
2002 23 2.8%
2003 49 6.0%
2004 22 2.7%

What owners said

Filed with NHTSA, in their own words.

at 90,000 miles Mississauga, UN

ENGINE AND ENGINE COOLING

THE FIRST PROBLEM I HAVE ENCOUNTERED IS THE POOR BODY OF THE CAR. THE PANELS BELOW THE CAR HAVE COMPLETELY DIMINISHED. ANYTHING REMAINING OF THEM IS EITHER ROTTING AND RUSTING AWAY, OR HAS PAINT REMOVED FROM THEM. THE PAINT IS ALSO COMING OUT OF THE FRONT PLASTIC BUMPER AND FROM THE FRONT HOOD OF THE CAR. SOME RUST IS ALSO APPEARING AT THE SIDES. WHEN I STEP INTO THE HIGHWAY AT THE SPEED OF A MINIMUM 100 KM/H, THIS TRASH IS ANYTHING BUT QUIET. APART FROM THE ENGINE, WHICH IS NOW BROKEN, THE GASKETS OR WHATEVER KEEPS THE AIR OUT DOESN'T KEEP IT OUT. INSTEAD, SOME AIR COMES IN AND THUS MAKING THAT NOISE; LIKE HAVING YOUR WINDOWS OPEN AND GETTING ALL THAT NOISE OF THE AIR. IT'S NO DIFFERENT WHEN CLOSED. THE RUBBER SEAL OF THE DOORS IS EXTREMELY POOR IN THIS REGARD. MY SECOND PROBLEM HAS BEEN THE ENGINE. MY ENGINE'S MOTOR IS BROKEN DOWN. NO MECHANIC CAN FIX IT. I TRIED TO GO THROUGH CHEVROLET AND ONE OF THEIR LOCAL DEALERSHIPS. BUT JUST THE COST OF REFURBISHING MY ENGINE WOULD APROXIMATILY ADD UP TO $2,500 (MIGHT AS WELL BUY A NEW CAR INSTEAD!).

NHTSA complaint #10071378 — an unverified report by a vehicle owner.

Plymouth, MI

ENGINE AND ENGINE COOLING:ENGINE

I PURCHASED THIS VEHICLE FOR A TEENAGE DRIVER. I HAVE SPENT WELL OVER $L,000 TO BRING IT UP TO SPEED - FUEL FILTER, OIL & AIR FILTERS, SERPENTINE BELT RADIATOR IGNITION SWITCH (KEY & TUMBLER), TIRES, FRONT BRAKE PADS, FRONT BRAKE ROTORS, REAR BRAKE SHOES. IT WILL SOON NEED A NEW MUFFLER, AND MY MECHANIC NOW INFORMS ME THAT THE CYLINDER HEAD GASKET IS LEAKING. HE SAID HE SEES QUITE A FEW OF CAVALIERS WITH THIS PROBLEM AND WONDERS IF THERE IS A SILENT RECALL THAT COULD HELP ME WITH THE POSSIBLE $600.00 COST TO REPAIR.

NHTSA complaint #701195 — an unverified report by a vehicle owner.

Plymouth, MI

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS

I PURCHASED THIS VEHICLE FOR A TEENAGE DRIVER. I HAVE SPENT WELL OVER $L,000 TO BRING IT UP TO SPEED - FUEL FILTER, OIL & AIR FILTERS, SERPENTINE BELT RADIATOR IGNITION SWITCH (KEY & TUMBLER), TIRES, FRONT BRAKE PADS, FRONT BRAKE ROTORS, REAR BRAKE SHOES. IT WILL SOON NEED A NEW MUFFLER, AND MY MECHANIC NOW INFORMS ME THAT THE CYLINDER HEAD GASKET IS LEAKING. HE SAID HE SEES QUITE A FEW OF CAVALIERS WITH THIS PROBLEM AND WONDERS IF THERE IS A SILENT RECALL THAT COULD HELP ME WITH THE POSSIBLE $600.00 COST TO REPAIR.

NHTSA complaint #701195 — an unverified report by a vehicle owner.

Plymouth, MI

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

I PURCHASED THIS VEHICLE FOR A TEENAGE DRIVER. I HAVE SPENT WELL OVER $L,000 TO BRING IT UP TO SPEED - FUEL FILTER, OIL & AIR FILTERS, SERPENTINE BELT RADIATOR IGNITION SWITCH (KEY & TUMBLER), TIRES, FRONT BRAKE PADS, FRONT BRAKE ROTORS, REAR BRAKE SHOES. IT WILL SOON NEED A NEW MUFFLER, AND MY MECHANIC NOW INFORMS ME THAT THE CYLINDER HEAD GASKET IS LEAKING. HE SAID HE SEES QUITE A FEW OF CAVALIERS WITH THIS PROBLEM AND WONDERS IF THERE IS A SILENT RECALL THAT COULD HELP ME WITH THE POSSIBLE $600.00 COST TO REPAIR.

NHTSA complaint #701195 — an unverified report by a vehicle owner.

SAN Antonio, TX

ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN

DEFECTIVE FAN MOTOR MELTED WHICH COULD CAUSE A FIRE.

NHTSA complaint #830717 — an unverified report by a vehicle owner.

Laguna NIG, CA

ENGINE AND ENGINE COOLING:ENGINE

OIL PAN FAILED.

NHTSA complaint #604563 — an unverified report by a vehicle owner.

Philadelph, PA

ENGINE AND ENGINE COOLING:ENGINE

STARTER AND FLYWHEEL BECOME NOISY AND THE VEHICLE WILL NOT START.

NHTSA complaint #537205 — an unverified report by a vehicle owner.

Jeannette, PA

ENGINE AND ENGINE COOLING:ENGINE

HEAD GASKETS LEAK.

NHTSA complaint #513877 — an unverified report by a vehicle owner.

Wooster, OH

ENGINE AND ENGINE COOLING:ENGINE

VALVE COVER GASKET FAILED,CAUSING OIL LEAK.

NHTSA complaint #515073 — an unverified report by a vehicle owner.

Wooster, OH

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS

BELT TENSIONER FAILED.

NHTSA complaint #515073 — an unverified report by a vehicle owner.

Wooster, OH

ENGINE AND ENGINE COOLING:ENGINE

FRONT AND REAR ENGINE MOUNTS FAILED.

NHTSA complaint #515073 — an unverified report by a vehicle owner.

PGH, PA Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

OWNER STATES THAT AFTER 45 MINUTES WHEN THE CAR WAS LEFT AFTER IT HAD BEEN DRIVEN VEHICE BLEW UP, CAUSING A MELT DOWN, FIRE DEPARTMENT WAS UNABLE TO DETERMINE THE CAUSE OF THE FIRE.

NHTSA complaint #809899 — an unverified report by a vehicle owner.

Other 1991 Chevrolet Cavalier problems

← Full 1991 Chevrolet Cavalier report