445 of the 2,004 complaints about the 2007 Chevrolet Cobalt are about the fuel system — 22% of everything reported for this model year. Half of the failures with a mileage on record happened before 85,500 miles.
445
Complaints
2
Crashes
3
Fires
4
Injuries
Filed with NHTSA, in their own words.
FUEL/PROPULSION SYSTEM
Fuel Leak it smells and leaks it seems to be coming from the gas tank and sometimes I get random electric failure when I'm driving I lose power steering and My brakes get stiff and hard to push down and my dash will go Off and then go crazy and show that i have no gas
NHTSA complaint #11748103 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
I observed my mother’s 2007 Chevy Cobalt was leaking fuel near the rear tire by the fuel tank. I inspected the tank with engine off and it does not leak. Only with engine running. I lowered the tank and observed a small crack on the plastic return line on the fuel pump module. I started looking online and could not find a replacement part that was plastic. I then conducted more research and found the recall. I asked my mother and she stated she never received a recall. The recall was issued on 09-19-12. NHSTA ID#12v459000
NHTSA complaint #11731276 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
Started smelling gas when driving vehicle. Found fuel leak on top of fuel tank. Took vehicle to Mesa Auto Works (480-969-1954) on [XXX] and they diagnosed a Fuel Pump Module broken and leaking fuel. Replaced unit at a cost of $730.22 with the fuel pump module costing $382.80. This defect could have resulted in a car fire and or worse. Definitely a safety issue. I have searched online and found many other complaints about this same defect. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11564927 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
The fuel pump failed and had began leaking profusely. The car was brought to the Chevy dealership where I was told it would be fixed under special coverage 12191. Chevy had tried an aftermarket part to fix but it would not seal properly and continued to leak. I got in contact with General Motors who said a new part had been ordered, a week later they told me there was no new part as they discontinued it. They are now saying that it isn’t their responsibility to fix the car due to its mileage even though special coverage 12191 specifically states no expiration due to mileage. They are offering me a credit towards a down payment which I do not want as I am not interested in having a new car payment, i want my car repaired or to be compensated once they total it out. This is my daily driver car and I have been without it for four months while GM shoves me around and refuses to deliver on their failed product. Please help.
NHTSA complaint #11564966 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
Gas smell, no gas is visable on ground and vehicle is hard to start after sitting.
NHTSA complaint #11542831 — an unverified report by a vehicle owner.
FUEL SYSTEM, GASOLINE
The contact owns a 2007 Chevrolet Cobalt. The contact stated that there was an abnormal fuel odor near the fuel tank. There was fuel leaking from the fuel cap. There were no warning lights illuminated. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The contact stated that the failure was related to NHTSA Campaign Number: 09V419000 (Fuel System, Gasoline). The manufacturer was not contacted. The failure mileage was approximately 105,000.
NHTSA complaint #11542961 — an unverified report by a vehicle owner.
FUEL SYSTEM, GASOLINE
The contact owns a 2007 Chevrolet Cobalt. The contact stated that upon inspecting the vehicle, he noticed a fuel odor and a leak at the rear driver’s side tire. The vehicle was not diagnosed or repaired. The dealer and manufacturer were notified of the failure and the contact was informed that the VIN was not included in a recall. The failure mileage was approximately 140,000. The VIN was unavailable.
NHTSA complaint #11507279 — an unverified report by a vehicle owner.
FUEL SYSTEM, GASOLINE
The contact owns a 2007 Chevrolet Cobalt. The contact stated while starting the vehicle, there was an abnormal fuel odor inside the vehicle. The vehicle was not diagnosed nor repaired. The manufacturer was not contacted. The failure mileage was 200,000.
NHTSA complaint #11503843 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
fuel lines starting pouring gas right at driver side rear wheel gas lines rusted with holes in them and my car only has 40 thousand miles on it and parked in a garage this could have been very bad since the gas lines are right next to the exhaust
NHTSA complaint #11498371 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
Fuel pump inlet cracked causing massive fuel leak.
NHTSA complaint #11477697 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
Fuel leak from rusted fuel lines. I am willing to allow the vehicle to be inspected as it hasn't been repaired. The fuel leak appeared to be in front of the drivers side rear wheel and it is near the exhaust which is very dangerous.
NHTSA complaint #11463764 — an unverified report by a vehicle owner.
FUEL SYSTEM, GASOLINE
The contact owns a 2007 Chevrolet Cobalt. The contact stated that while operating the vehicle, the odor of fuel was present inside and outside the vehicle. Upon inspection, it was discovered that fuel was leaking from the top of the fuel tank leaving puddles of fuel on the ground. The cause of the failure was not determined. The local dealer was notified of the failure and the contact was informed that the vehicle was previously repaired under the NHTSA Campaign Number: 09V419000 (Fuel System, Gasoline). The contact indicated that the vehicle had experienced the failure listed in the recall. The manufacturer was notified of the failure. The failure mileage was 187,000.
NHTSA complaint #11456656 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
Around Dec. 22, 2021, I started smelling gas outside and inside of my car (particularly the right back seat near the gas tank). I took it to a local mechanic and he urged me to take it to the dealership for service and to not drive the car a lot because it could be dangerous. He said it was the gas tank pump and that there was a recall that I should look into. I took my car to a local dealership for service and upon inspection, they removed and replaced the fuel pump and plastic lines - they confirmed there was an issue with the gas pumps.
NHTSA complaint #11445668 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
Strong smell of gas when driving, also strong smell of gas around car in general. Underneath the car you can see gas pouring from fuel tank, looks like it’s coming from top of gas tank. Whenever I park in a parking space, in my driveway or park for any period of time I always leave a puddle of gas. I just started my car and looked underneath at gas tank, there is a steady stream of fuel coming from somewhere on gas tank.
NHTSA complaint #11443649 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
Back near the rear wheel the gas's lines are so rusted out it's because of the manufacturer put a heat shield on it and it trapped morsure and water in it and rusted the lines so bad there's barley anything left this is a known issue in Chevy Cobalt ls coupes I own a 2007 Chevy cobalt LS coupe I don't understand why there isn't a recall on all 2000-2012 Chevy cobalt models or a reimbursement for the people who bought that had to replace the gas lines because of that
NHTSA complaint #11431134 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
The car is leaking fuel from the fuel line by the back driverside tire. This is a fire hazard as the leak is near the hot exhaust.
NHTSA complaint #11423839 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
The fuel line was rusted causing a leak. The rusted area is by the driver side rear wheel well. The fuel line is covered by a material to shield it from the exhaust heat. The material holds moisture causing the fuel line in that area to rust and leak.
NHTSA complaint #11420013 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
In mid 2017 I went for a drive in my 2007 Chevy Cobalt. (just over 100,000 miles). When I was approximately 4 blocks from my home the engine began sputtering and died. I was able to pull in a parking lot, put it in park and jumped out of my car. An overwhelming smell of gas was immediately noticed, as well as a huge puddle of fuel on the ground. I began to walk the 4 blocks home and saw a huge continuous trail of gasoline upon the road leading from my car ALL the way to my home! In this 4 block distance my Cobalt leaked out over 3/8ths of a tank of fuel- nearly 5-6 gallons. The fuel vapor in the air was most assuredly at a very dangerous explosive level this entire distance home. I am a self taught mechanic with many engine re-builds and repairs under my belt. Upon inspection I found that the steel fuel line had a major rupture above the driver rear wheel within the foil wrapped "joke" of a heat shield- (just above the exhaust pipe). Upon further inspection this steel fuel line was badly rusted & corroded all the way to under the driver seat. Overall the Cobalt fuel line system is a very poor design, poor quality materials, with bad design & placement. I ordered a complete new fuel & return line set and replaced all the rusty junk fuel lines. My experience with the instantaneous fuel line failure could have had a very bad ending. No warning lights or previous leaks were detected. Then there is the front suspension and front wheel bearing issues. I have installed 2 complete front suspension kits, ball joints, struts, as well as 2 wheel bearing failures- all these replaced with less than 80,000 miles on the odometer. Then there is the bad window switches, bad moon roof seal, bad wiper arm assemblies, front stereo speaker failure at 39,000 miles, on & on. A very poor quality vehicle After purchasing this Cobalt I would be very hesitant to purchase another GM product.
NHTSA complaint #11417847 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
Gas pours out of the top of the tank after fill up ... About an 1/8 of a tank of gas before it stops
NHTSA complaint #11417604 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
WHILE AT A STOP I SMELL FUEL REALLY STRONG AND ONLY WHEN THERE IS PRESSURE IT LEAKS ON TOP OF GAS TANK WHERE THE RETURN LINE CRACKED RUNNING DOWN THE BACK OF THE TANK AND ONTO THE EXHAUST I SEE THERE IS A RECALL FOR MANY OTHER COBALT'S BUT NOT MY VIN WITH THIS SAME ISSUE! I AM VERY DISAPPOINTED THIS IS A SAFETY HAZARD WHAT IF SOMEBODY WAS TO SMOKE BY THE CAR OR THEY THREW A CIGARETTE OUT OF THERE CAR AND I CAUGHT ON FIRE ????
NHTSA complaint #11405263 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
NHTSA ACTION NUMBER: PE20011 COMPONENTS FUEL SYSTEM, OTHER OPENED FROM: JULY 5, 2020'PRESENT FUEL LEAK AS DESCRIBED.
NHTSA complaint #11403143 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
FUEL LINES SHOW SEVER RUST AND BEGAN TO LEAK TOWARDS REAR OF VEHICE
NHTSA complaint #11387404 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
2007 CHEVROLET COBALT WITH 2.4L ENGINE. FUEL LINES RUSTED AND LEAKING (ODOR ONLY, NO FUEL ON GROUND) AT ONLY 33,916 MILES. DEALER WOULD NOT REPLACE AT GM'S EXPENSE. I TURNED DOWN THEIR OFFER TO REPAIR FOR $925.
NHTSA complaint #11363801 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
GAS LEAKING NEAR THE REAR OF THE VEHICLE.;
NHTSA complaint #11355688 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
I HAVE A LARGE FUEL LEAK AND CHEVY HAS A RECALL FOR 2008 TO 2010 VEHICLES WITH RUSTED FUEL LINES, AND MY 2007 SHOULD BE INCLUDED WITH THE RUSTED FUEL LINES RECALL. I THINK GM SHOULD REEVALUATE THE YEARS THIS IS AFFECTING. MY CAR HAS UNDER THE MILEAGE IT SHOULD HAVE AND I HAVE KEPT MY VEHICLE UP TO DATE WITH ALL SERVICES! THE RECORDS ARE AT ROSEVILLE CHEVROLET IN ROSEVILLE, MN. THAT IS WHERE I BOUGHT MY CAR NEW, AS WELL. THE FUEL LINES ARE LEAKING VERY BADLY. I'M IN HOPES THEY WILL RECTIFY THIS SITUATION.
NHTSA complaint #11354650 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
I WAS DRIVING THE CAR AND AFTER PARKING IT AND GETTING OUT SMELLED A STRONG ODOR OF GAS. I DIDN'T KNOW WHERE IT WAS COMING FROM SO DIDN'T THINK ANYTHING OF IT AND DROVE THE CAR A COUPLE MORE TIMES AND EACH TIME AFTER UPON LEAVING THE CAR SMELLED AGAIN A STRONG ODOR OF GAS. I DECIDED TO VISUALLY INSPECT THE UNDERSIDE OF THE CAR AND SAW GAS LEAKING FROM IN FRONT OF THE DRIVER SIDE REAR TIRE. I QUIT DRIVING THE CAR AND LOOKED ONLINE TO SEE IF OTHER PEOPLE WERE HAVING THIS SAME ISSUE AND THERE WERE. I CALLED A COUPLE CHEVY DEALERSHIPS AND ASKED IF THEIR WAS A RECALL AND WAS TOLD TO BRING IT IN AND THEY WOULD HAVE TO INSPECT IT TO DETERMINE IF IT WAS THE FUEL PUMP ASSEMBLY AND IF SO THEY WOULD FIX IT FOR FREE. KNOWING THE CAR WAS UNSAFE AND VERY DANGEROUS TO DRIVE I RENTED A CAR DOLLY AND BROUGHT IT TO A CHEVY DEALERSHIP APPROXIMATELY 35 MILES AWAY. AFTER INSPECTION WE WERE TOLD IT WAS NOT THE FUEL PUMP ASSEMBLY BUT THE GAS LINES. WE HAD TO PAY $634 TO HAVE THE CAR REPAIRED. REPAIR WAS DONE IN FEBRUARY 2020.THE CAR HAD ROUGHLY 88,000 MILES ON IT AT THE TIME PROBLEM NOTICED.
NHTSA complaint #11352142 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
MY 2007 SUPERCHARGED COBALT HAS BEEN LEAKING GAS LIKE A PIG. IT IS COMING FROM THE EXPOSED PLASTIC RETAINER CLIP THAT HAS RUSTED THROUGH MY GAS LINE AND SLOWLY RUSTING THROUGH MY BRAKE LINE NOW AS WELL. THIS IS A HUGE DESIGN FLAW AS THERE IS DEFINATELY ROAD SALT THAT GOT BETWEEN THE PLASTIC CLIP AND GAS LINE EATING AWAY AT THE METALS AND RUSTING. THE GAS LINE IS RIGHT ABOVE MY HOT EXHAUST AND THE LINE AND REPAIR IS STUPID EXPENSIVE AND CONSIDERING ALL THE OTHER 3 FUEL RECALLS ON THIS CAR I BELIEVE THIS SHOULD BE RECALLED AS MY CAR BARELY HAS 100,XXX MILES AND COULD POTENTIALLY CATCH FIRE UNTIL I HAVE THE $900 I WAS QUOTED TO FIX THIS.
NHTSA complaint #11349582 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
ONE YEAR AGO I WAS EXPERIENCING A FUEL LEAK NEAR MY REAR LEFT WHEEL, CLOSE TO WHERE THE LINE CONTACTED THE MOUNTING BLOCK. I CALLED CHEVY AND THEY SAID IT WAS NOT THEIR PROBLEM, AND I NEEDED TO HAVE THE LINES REPLACED BEFORE MY CAR CAUGHT ON FIRE, OBVIOUSLY. SO I TOOK THE CAR TO A LOCAL MECHANIC (BECAUSE I AM A STUDENT AND COULDN'T AFFORD THEIR $1300 ESTIMATE) AND THEY REPAIRED IT. I UNDERSTAND THAT MODEL 2008 AND 2009 COBALTS ARE UNDER INVESTIGATION FOR THIS EXACT LEAK. MY CAR IS A 2007 CHEVROLET COBALT AND IT HAD THE EXACT SAME PROBLEM DETAILED IN THE COMPLAINT FOR THE 2008/2009 MODELS. I WOULD LIKE TO IMPRESS THE NHTSA TO EXPAND THE INVESTIGATION TO THE EARLIER MODELS, INCLUDING THE 2007 COBALT
NHTSA complaint #11343365 — an unverified report by a vehicle owner.
FUEL/PROPULSION SYSTEM
I I HAD A FUEL LEAK WHERE THE FUEL LINE CONNECT IN A MODULAR BOX.I PAID TO HAVE THE FUEL LINE REPLACED. I NOTICE THE FUEL LEAK IN THE DRIVEWAY WHILE PARKED.
NHTSA complaint #11339916 — an unverified report by a vehicle owner.
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
TL* THE CONTACT OWNS A 2007 CHEVROLET COBALT. THE CONTACT STATED THAT WHILE THE VEHICLE WAS PARKED, THE CONTACT NOTICED FUEL ON THE GROUND UNDERNEATH THE DRIVER'S SIDE REAR OF THE VEHICLE. THE VEHICLE WAS STARTED AND THE FUEL GAUGE READ EMPTY. THE CONTACT ADDED FUEL AND THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC TO BE DIAGNOSED. THE CONTACT WAS INFORMED THAT THE FUEL LINES WERE RUSTED THROUGH CAUSING THE FUEL LEAK. THE MECHANIC REPLACED THE VEHICLE FUEL LINES. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 126,000. *BF
NHTSA complaint #11339144 — an unverified report by a vehicle owner.