FaultScore

1991 Chevrolet Lumina brake problems

237 of the 483 complaints about the 1991 Chevrolet Lumina are about the braking system — 49% of everything reported for this model year. Half of the failures with a mileage on record happened before 100,000 miles.

F

237

Complaints

9

Crashes

0

Fires

3

Injuries

Exactly what failed

Caliper 62 26.2%
Disc 38 16.0%
Foundation Components 33 13.9%
Pads 22 9.3%
Drum 22 9.3%
Rotor 20 8.4%
Antilock/Traction Control/Electronic Limited Slip 15 6.3%
Master Cylinder 6 2.5%
Wheel Cylinders 3 1.3%
Service Brakes, Hydraulic 3 1.3%

Brakes across every Chevrolet Lumina year

1990 319 25.6%
1991 237 19.0%
1992 210 16.9%
1993 180 14.4%
1994 75 6.0%
1995 91 7.3%
1996 37 3.0%
1997 40 3.2%
1998 37 3.0%
1999 20 1.6%

What owners said

Filed with NHTSA, in their own words.

at 110,000 miles Stagecoach, NV

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER

WHILE DRIVING 25 MPH FRONT DRIVER SIDE BRAKE CALIPER FAILED. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM.

NHTSA complaint #10074043 — an unverified report by a vehicle owner.

Newark, DE Crash 2 injured

SERVICE BRAKES, HYDRAULIC

WHEN THE CONSUMER APPLIED THE BRAKES, THE PEDAL WENT TO THE FLOOR. THIS CAUSED THE DRIVER TO LOOSE CONTROL OF THE VEHICLE AND HIT A CONCRETE BARRIER. BOTH AIR BAGS DID NOT DEPLOY. THE DRIVER AND PASSENGER SUSTAINED NECK AND HEAD INJURIES AND WAS TRANSPORTED BY AMBULANCE TO THE HOSPITAL. THE VEHICLE WAS TOTALED.

NHTSA complaint #10055796 — an unverified report by a vehicle owner.

at 100,000 miles Newark, DE

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

WHILE DRIVING ABOUT 65 MPH ON THE HIGHWAY IN INCLEMENT WEATHER DRIVER APPLIED BRAKES, THE BRAKE PEDAL WAS HARD, AND THE ABS LIGHT APPEARED ON THE DASHBOARD. DRIVER WAS ABLE TO CONTROL VEHICLE, AND PULLED OVER TO THE SHOULDERS OF THE HIGHWAY. THE VEHICLE WAS TOWED. THERE WAS NO ACCIDENT.

NHTSA complaint #10044048 — an unverified report by a vehicle owner.

at 38,000 miles Dakota City, NE

SERVICE BRAKES, HYDRAULIC

FAULTY DESIGN ON REAR BRAKES.

NHTSA complaint #10008413 — an unverified report by a vehicle owner.

Columbia, SC

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

CONSUMER STATED THE BRAKE SYSTEM HAS FAILED CONTINUOUSLY.

NHTSA complaint #567297 — an unverified report by a vehicle owner.

Shelbyville, IN

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

CONSUMER APPLIED BRAKES AT 10-20 MPH, PEDAL WENT TO THE FLOOR, NO BRAKING ACTION. MECHANIC STATED BRAKE MASTER CYLINDER WAS TOO CLOSE TO EXHAUST MANIFOLD. THIS CAUSED BRAKE FLUID IN BRAKE LINE TO GET HOT, CAUSING BRAKE FAILURE.*AK THE VEHICLE OVER HEATED BECAUSE OF FLUID LOSS.

NHTSA complaint #8015626 — an unverified report by a vehicle owner.

Council Bluffs, IA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

THERE HAVE BEEN MANY DEFECTS IN THIS CAR INCLUDING: A DRIVER'S SEAT BELT THAT FAILED, FRONT HOOD ASSEMBLY FAILED, NUMEROUS PROBLEMS WITH BRAKES--MECHANIC SAID THAT IT WAS DUE TO A FAULTY DESIGN, REAR STRUTS FAILED, SPEEDOMETER IS FAULTY AND READS 5-10MPH UNDER ACTUAL SPEED.

NHTSA complaint #764052 — an unverified report by a vehicle owner.

Ogden, UT

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER

BRAKES WERE SQUEAKING. TOOK VEHICLE TO FIRESTONE AND THEY STATED THAT IT WAS A DESIGN FLAW. FIRESTONE PUT IN A CALIPER SLIDING KIT. PLEASE PROVIDE ANY FURTHER INFORMATION. PROBLEM HAS REOCCURRED.

NHTSA complaint #8005684 — an unverified report by a vehicle owner.

DES Plaines, IL

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM

CONSUMER WAS TRAVELING ABOUT 35MPH ON A SIDE STREET, APPLIED BRAKES AND LOST CONTROL OF VEHICLE, HE ENDED UP INSIDE OF A PARKING LOT, SUBFRAME FELL IN THE STREET.*AK. CONSUMER DISCOVERED THAT THERE WAS A RECALL FOR THE EXACT SAME MODEL OF VEHICLE FOR THE SAME PROBLEM, BUT HIS VEHICLE WAS NOT INCLUDED, ALSO THE REAR BRAKES WERE INOPERATIVE, A STARTER, 2 ALTERNATORS, 2 WATER PUMPS, A BAD CRANKCASE OIL LEAK, 2 SERPENTINE BELTS, THE LEFT FRONT WINDOW WAS INOPERATIVE, A NEW THERMOSTAT, A FUEL PUMP, FUEL INJECTOR, TIE ROD END, THE REAR STRUT FELL APART, THE STEERING JOINT BECAME COMPLETELY DISENGAGED FROM THE SUBGRAME, THE LIGHT SWITCH ON THE STEERING COLUMN WAS INOPERATIVE.

NHTSA complaint #898503 — an unverified report by a vehicle owner.

DES Plaines, IL

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

CONSUMER WAS TRAVELING ABOUT 35MPH ON A SIDE STREET, APPLIED BRAKES AND LOST CONTROL OF VEHICLE, HE ENDED UP INSIDE OF A PARKING LOT, SUBFRAME FELL IN THE STREET.*AK. CONSUMER DISCOVERED THAT THERE WAS A RECALL FOR THE EXACT SAME MODEL OF VEHICLE FOR THE SAME PROBLEM, BUT HIS VEHICLE WAS NOT INCLUDED, ALSO THE REAR BRAKES WERE INOPERATIVE, A STARTER, 2 ALTERNATORS, 2 WATER PUMPS, A BAD CRANKCASE OIL LEAK, 2 SERPENTINE BELTS, THE LEFT FRONT WINDOW WAS INOPERATIVE, A NEW THERMOSTAT, A FUEL PUMP, FUEL INJECTOR, TIE ROD END, THE REAR STRUT FELL APART, THE STEERING JOINT BECAME COMPLETELY DISENGAGED FROM THE SUBGRAME, THE LIGHT SWITCH ON THE STEERING COLUMN WAS INOPERATIVE.

NHTSA complaint #898503 — an unverified report by a vehicle owner.

Duncansville, PA

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

ALL BRAKE PARTS HAVE TO BE REPLACED EVERY 6MONTHS SINCE WE OWNED THIS VEHICLE.

NHTSA complaint #749822 — an unverified report by a vehicle owner.

Lancaster, CA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

CAR HAS BEEN IN AND OUT OF CHEVROLET DEALERSHIP FOR 2 YRS TRYING TO DETERMINE STALLING PROBLEM. ECM AND PROM FAILED, CAUSING CATALYTIC CONVERTER TO ALSO NEED REPLACEMENT. BRAKES HAVE BEEN SERVED EVERY 3000 MILES BECAUSE THEY DO NOT ALLOW CAR TO STOP AT NORMAL STOPPING DISTANCE. BRAKES SEEM TOO SOFT, HAS NEARLY CAUSED A FEW ACCIDENTS BECAUSE BRAKES DO NOT STOP THE CAR, NEARLY SLOW IT DOWN. BRAKES HAVE BEEN SERVICED BY CHEVROLET TECHNICIAN. WHY HAVEN'T THESE PARTS BEEN RECALLED IF SO MANY PEOPLE ARE EXPERIENCING PROBLEMS WITH THE SAME DEFECTS?

NHTSA complaint #747747 — an unverified report by a vehicle owner.

Willoughby, OH

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC

FRONT AND REAR DISC BRAKES ARE WEARING EXCESSIVELY, AND HAD TO BE REPLACED APPROXIMATELY 5 TIMES. MECHANIC HAS REPLACED VARIOUS COMPONENTS IN BRAKING SYSTEM. *AK REAR BRAKES FAILURE CAUSED A LOT OF PROBLEMS.

NHTSA complaint #888525 — an unverified report by a vehicle owner.

Rutherford, NJ

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC

THE REAR CALIPERS HAVE FAILED 3 TIMES, LOCKING, AND GIVING NO BRAKE PEDAL UNTIL PUMPED. THE CALIPERS LOCK AND BURN. I HAVE INSTALLED 3 SETS OF CALIPERS. THE PROBLEM IS THAT THE EMERGENCY BRAKE CABLE DOES NOT DISENGAGE WHEN RELEASED AND KEEPS THE REAR BRAKES EMPLOYED. THIS CAUSES THE PADS TO BURN AND THE ROTORS TO WARP. IT ALSO GIVES NO BRAKING WHEN THE PEDAL IS DEPRESSED, CAUSING BRAKE FADE. IF YOU PUMP THE BRAKES THE PEDEL COMES UP. A NEW EMERGECY CABLE HAS TO BE INSTALLED.

NHTSA complaint #743787 — an unverified report by a vehicle owner.

Vincennes, IN

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

RATTLING NOISE EVERY TIME I PARK OR SIT. SOUNDS NEAR THE MOTOR. CARBURATOR IS CLOGGED. LEFT PASSANGER DOOR DOES NOT OPEN. HESITATION OF MOTOR WHILE ACCELERATION, BRAKES AND ROTORS ARE BAD ON THE BACK LEFT AND RIGHT TIRES.

NHTSA complaint #731814 — an unverified report by a vehicle owner.

North Little Rock, AR

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM:WHEEL CYLINDERS

WHILE DRIVING VEHICLE SQUEAKED VERY BADLY. TOOK VEHICLE TO MECHANIC, AND HE SAID THAT RIGHT REAR BRAKE CYLINDER WAS NOT WORKING AT ALL.

NHTSA complaint #869356 — an unverified report by a vehicle owner.

Kent, WA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

THE BRAKE SYSTEM IS FAULTY. NLM

NHTSA complaint #553804 — an unverified report by a vehicle owner.

Torrington, CT Crash

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC

PRE MATURE WEAR ALL 4 BRAKES, RT FRONT CALIPER PIN FALLS OUT, CAUSING CALIPER TO JAM IN WHEEL, CALIPER PIN CAUSED WEAR IN HOUSING, CAUSING TREADS TO STRIP AND BECOME WEAK, HAPPENED 2 TIMES, ALSO REAR BRAKE CALIPERS FAILED BRAKES ARE ALWAYS HARD NOTHING HELPS, WIRING PROBLEM IN STEERING COLUMN FLASHERS WILL CAUSE SMOKE IN COLUMN SIGNALS YOU HAVE TO FIDDLE WITH FOR THEM TO WORK.

NHTSA complaint #723726 — an unverified report by a vehicle owner.

MT. Prospect, IL

SERVICE BRAKES, AIR:DISC:CALIPER

CONSUMER NOTICED CORROSION AND RUST ON THE FUEL LINE/BRAKE LINE, AND SUSPENSION COMPONENTS, IN BOTH FRONT AND REAR. IF PARTS RUST ALL THE WAY THROUGH, IT COULD EVENTUALLY LEAD TO LOSS OF CONTROL. ALSO, BOTH REAR CALIPER SLIDE PINS SEIZED, CAUSING PREMATURE BRAKE PAD WEAR. BOTH REAR CALIPERS AND ALL BRAKE PADS HAD TO BE REPLACED.

NHTSA complaint #853256 — an unverified report by a vehicle owner.

MT. Prospect, IL

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS

CONSUMER NOTICED CORROSION AND RUST ON THE FUEL LINE/BRAKE LINE, AND SUSPENSION COMPONENTS, IN BOTH FRONT AND REAR. IF PARTS RUST ALL THE WAY THROUGH, IT COULD EVENTUALLY LEAD TO LOSS OF CONTROL. ALSO, BOTH REAR CALIPER SLIDE PINS SEIZED, CAUSING PREMATURE BRAKE PAD WEAR. BOTH REAR CALIPERS AND ALL BRAKE PADS HAD TO BE REPLACED.

NHTSA complaint #853256 — an unverified report by a vehicle owner.

Lancing, MI

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM

REAR BRAKES DO NOT WORK, PUTTING ALL THE WORK ON THE FRONT BRAKES AND CAUSING THEM TO WEAR DOWN QUICKLY. VEHICLE HAS BEEN IN TO DEALER MANY TIMES FOR REPAIRS, PROBLEM STILL EXISTED. ON NEWER MODELS THIS PROBLEM HAS BEEN RESOLVED. *AK

NHTSA complaint #845380 — an unverified report by a vehicle owner.

Cohoes, NY

SERVICE BRAKES, AIR:DISC

DISC BRAKES NOT WORKING.

NHTSA complaint #516981 — an unverified report by a vehicle owner.

Troy, MO

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

EVERY 6 MONTHS BRAKES WOULD NEED TO BE REPLACED. PLEASE PROVIDE FURTHER INFORMATION.

NHTSA complaint #843944 — an unverified report by a vehicle owner.

Leesville, SC

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER

BRAKES FAILED DUE TO CALIPER FAILURE.

NHTSA complaint #514956 — an unverified report by a vehicle owner.

Leesvill, SC

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER

COMPLETE BRAKE FAILURE, POSSIBLE DUE TO CALIPER FAILURE.

NHTSA complaint #514956 — an unverified report by a vehicle owner.

Parma, OH

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

WHEN BRAKES ARE APPLIED THEY MAKE A LOUD GRINDING NOISE AND TAKE LONGER TO SLOW DOWN THE VEHICLE.

NHTSA complaint #834062 — an unverified report by a vehicle owner.

Unknown, UN

SERVICE BRAKES, AIR:DRUM:DRUM

BRAKE DRUMS FAILED.

NHTSA complaint #543060 — an unverified report by a vehicle owner.

Newark, OH

SERVICE BRAKES, AIR:SUPPLY:HOSES, LINES/PIPING, AND FITTINGS

BLEEDER VALVES RUSTED TO BRAKE CALIPERS. YH

NHTSA complaint #781622 — an unverified report by a vehicle owner.

Asheville, NC

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

FRONT DISC BRAKE PADS AND CALIPERS FAILED.

NHTSA complaint #526542 — an unverified report by a vehicle owner.

Asheville, NC

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC

FRONT DISC BRAKE PADS AND CALIPERS FAILED.

NHTSA complaint #526542 — an unverified report by a vehicle owner.

Other 1991 Chevrolet Lumina problems

← Full 1991 Chevrolet Lumina report