30 of the
454 complaints filed about the Dodge Dodge Truck
are about the fuel system —
7% of everything owners reported.
The worst model year for it is 1994.
1999 DODGE CUMMINS DIESEL ENGINE; POOR DESIGN OF LIFT PUMP AND INJECTION PUMP LEADS TO A VARIETY OF FAILURES ON 1998.5 THROUGH 2002 YEAR MODELS. ENGINE WILL NOT ACCELERATE PARTICULARLY WHEN COLD. WHEN LEAVING STOP SIGN OR LIGHT, ACCELERATOR CAN BE PUMPED, ETC. BUT ENGINE REMAINS AT IDLE. MANY OWNERS EXPERIENCE THIS PROBLEM. INJECTION PUMP - VP44 MADE BY ROBERT BOSCH. ENGINE BY CUMMINS. TRUCK BY DODGE. WON'T LET MY 17 YEAR OLD DRIVE THIS VEHICLE FOR FEAR HE WILL DO A NORMAL TAKE OFF AND WILL BE BROADSIDED BY OTHER TRAFFIC WHEN ENGINE DOES NOT RESPOND. EVENTUALLY, LIFT PUMP FAILS LEADING TO INJECTION PUMP FAILURE. NONE OF THE INVOLVED MANUFACTURES WILL ADDRESS THE PROBLEM. THEY JUST CONTINUE TO SELL YOU REPLACEMENT PARTS THAT FAIL IN A SIMILAR MANNER.
NHTSA complaint #10152798 — an unverified report by a vehicle owner.
THE INJECTION PUMP IN MY 2002 DODGE PU HAS MALFUNCTIONED TWICE IN 14 MONTHS AND THE DEALER SAYS THAT DODGE KNOWS THAT IS A PROBLEM BUT NOTHING WILL BE DONE ABOUT IT. AND IF PUMP TOTALLY FAILS THE TRUCK WILL NOT RUN. I THINK THAT DODGE SHOULD HAVE A RECALL THEY CHANGED THE TRUCK IN 2003 AND THE PUMP THEY KNOW.
NHTSA complaint #10134087 — an unverified report by a vehicle owner.
I DROVE MY 2000 DODGE 3500 CUMMINS DIESEL WITH 85000 MILES TO WORK AND TURNED IT OFF WHEN I CAME BACK IT WOULD NOT START. CHRYSLER REFUSED TO HELP. I THEN HAD THE VP44 INJECTOR PUMP REPLACED AT A COST OF $1550.00 TO ME. CHRYSLER TOLD ME THAT THE ENGINE WAS STILL UNDER WARRANTY BY CUMMINS BUT THE PUMP WAS NOT COVERED EVEN THOUGH IT HAD CUMMINS NAME ON IT.
NHTSA complaint #10133404 — an unverified report by a vehicle owner.
MY DIESEL 4X4 TRUCK DIED, WHILE PULLING A LARGE TRAILER, ON THE HIGHWAY. I WAS TRAVELING 60MPH. WITH GREAT DIFFICULTY, I STEERED OVER TO THE SHOULDER. THE TRUCK WOULD NOT START. IT WAS TOWED TO THE DEALER. THE GROUND WIRE BROKE THAT GOES TO THE PRIMARY FUEL PUMP.
NHTSA complaint #10127614 — an unverified report by a vehicle owner.
I HAVE A 2003 DODGE DURANGO I BOUGHT NEW. I NOW HAVE 25000 MILES ON IT. I HAVE JUST HAD MY BRAKES REPAIRED FOR THE THIRD TIME. ROTORS HAVE BEEN REPLACED ALONG WITH BRAKE PADS. I ALSO HAVE A SMALL COLLAPSE(AT THIS TIME) IN MY GAS TANK. I HAVE NOT BEEN DOING ANY OFFROAD DRIVING. THERE IS A STRANGE NOISE FROM THE FRONT END WHEN I TURN THE WHEEL TO THE RIGHT OR LEFT. THE DEALERSHIP CANNOT HEAR ANY NOISES COMING FROM THE STEERING.
NHTSA complaint #10100613 — an unverified report by a vehicle owner.
TRANSFER FUEL PUMP HAS BEEN REPLACED 3 TIMES UNDER WARRANTY, NOW 140,000 MILES THE CUMMINS ENGINE NEEDS ANOTHER PUMP, HAS LEFT ME STRANDED BESIDE THE ROAD TWO DIFFERENT OCCASIONS. ALSO 5TH GEAR HAD TO BE REPLACED, I UNDERSTAND THIS IS ANOTHER PROBLEM DODGE HAS WITH THE NV4500 TRANSMISSION.
NHTSA complaint #10047361 — an unverified report by a vehicle owner.
THE PRIMARY TRANSFER PUMP HAS A DEFECTIVE DESIGN IN THE ROTARY VANS FILTER WIRE MESS. THE ENDS ARE NOT WELDED. THE WIRE MESS WEAVE ENDS ARE UNDO DUE TO NORMAL DIESEL VIBRATION. THE WIRE MESS FILTER ENDS ARE HITTING ROTARY VANE PUMP. THE RUBBER SEAL MATERIAL IS VERY HARD WITH NO ELASTIC SPRING TO IT. THIS VERY DANGEROUS PUMP DESIGNED. THE MAIN INJECTION WILL LOSE POWER WITH NO WARNING. THE PUMP UNIT IS MADE BY CARTER PART#43188C27B 12 VDC IS POWER SOURCE. THE PUMP IS SOLD THROUGH MOPAR BY CUMMINS ENGINE. THE NEW PUMP #05080885AA PUMP FUEL SECOND #14073001. THE REPLACEMENT COST IS $160.88. ITS DEALER ITEM ONLY. THE LABOR TIME TO INSTALL IS 1 HOUR 65$ TO $75 IS STANDARD CHARGE TO INSTALL THIS UNIT. THE FUEL PUMP DOES NOT COME WITH NEW COPPER GASKETS IT REQUIRE AT LEAST FOUR TO SEAL THE FUEL FITTING. THE PART IS AVAILABLE FOR VIEWING. THE DEALERSHIP WOULD NOT COVER IT DUE TO NO ROAD SIDE TOW. THE VEHICLE MILEAGE WAS APPROXIMATELY 67,740 MILES VID [XXX]. I WOULD LIKE TO POINT OUT THAT THIS VEHICLE HAD FOUR MAJOR FUEL INJECTION PUMPS REPLACED DUE TO ELECTRONIC BOARD FAILURE. IN ALL CASES THE PROBLEM HAPPENED WITH NO WARNING. GMC HAS EXTENDED THEIR 6.5L DIESEL PUMP TO 120,000 MILES OR 12 YEAR TIME PERIOD. *AK INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).
NHTSA complaint #10033413 — an unverified report by a vehicle owner.
THE PRIMARY TRANSFER PUMP HAS A DEFECTIVE DESIGN IN THE ROTARY VANS FILTER WIRE MESS. THE ENDS ARE NOT WELDED. THE WIRE MESS WEAVE ENDS ARE UNDO DUE TO NORMAL DIESEL VIBRATION. THE WIRE MESS FILTER ENDS ARE HITTING ROTARY VANE PUMP. THE RUBBER SEAL MATERIAL IS VERY HARD WITH NO ELASTIC SPRING TO IT. THIS VERY DANGEROUS PUMP DESIGNED. THE MAIN INJECTION WILL LOSE POWER WITH NO WARNING. THE PUMP UNIT IS MADE BY CARTER PART#43188C27B 12 VDC IS POWER SOURCE. THE PUMP IS SOLD THROUGH MOPAR BY CUMMINS ENGINE. THE NEW PUMP #05080885AA PUMP FUEL SECOND #14073001. THE REPLACEMENT COST IS $160.88. ITS DEALER ITEM ONLY. THE LABOR TIME TO INSTALL IS 1 HOUR 65$ TO $75 IS STANDARD CHARGE TO INSTALL THIS UNIT. THE FUEL PUMP DOES NOT COME WITH NEW COPPER GASKETS IT REQUIRE AT LEAST FOUR TO SEAL THE FUEL FITTING. THE PART IS AVAILABLE FOR VIEWING. THE DEALERSHIP WOULD NOT COVER IT DUE TO NO ROAD SIDE TOW. THE VEHICLE MILEAGE WAS APPROXIMATELY 67,740 MILES VID [XXX]. I WOULD LIKE TO POINT OUT THAT THIS VEHICLE HAD FOUR MAJOR FUEL INJECTION PUMPS REPLACED DUE TO ELECTRONIC BOARD FAILURE. IN ALL CASES THE PROBLEM HAPPENED WITH NO WARNING. GMC HAS EXTENDED THEIR 6.5L DIESEL PUMP TO 120,000 MILES OR 12 YEAR TIME PERIOD. *AK INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).
NHTSA complaint #10033413 — an unverified report by a vehicle owner.
LIFT PUMP FAILURE IN 2002 DODGE DIESEL PICKUP. LOSS OF POWER FOLLOWED WITH BUCKING/SURGING. THIS LED TO SUDDEN DROP IN SPEED WHILE TOWING AN RV ON THE FREEWAY. MANAGED TO GET OVER TO THE RIGHT SIDE AS TRAFFIC WAS LIGHT AND GOT OFF AT NEXT EXIT. COULD HAVE RESULTED IN ACCIDENT IF TRAFFIC WAS HEAVY. FROM WHAT I'VE HEARD AND READ, THIS IS A VERY COMMON PROBLEM WITH THESE TRUCKS AND MAYBE SHOULD BE INVESTIGATED. *NLM
NHTSA complaint #10025146 — an unverified report by a vehicle owner.
AFTER PUMPING FUEL INTO VEHICLE THERE IS NO REGISTRATION ON FUEL GAUGE/NEEDLE ON DASHBOARD.*AK CONSUMER STATES THAT THE GAS PUMP WAS REPLACED THREE TIMES, ALSO GAS IDLE DOES NOT WORK. *SLC
NHTSA complaint #8004725 — an unverified report by a vehicle owner.
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
THE FUEL FILTER CLOGS BUT THERE IS A SHORT BYPASS HOSE TO THE MIDDLE LEVEL OF THE TANK, WHEN THE FILTER CLOGS THE SYSTEM RECEIVES UNFILTERED THROUGH THE BYPASS HOSE, WHEN THE LEVEL GOES BELOW 1/2 TANK. THE PUMP SUCKS AIR AND THE SYSTEM SHUTS DOWN FOR LACK OF FUEL. THIS IS A DESIGN FLAW AND NOT A CRITICAL SAFETY PROBLEM BUT IT DOES AFFECT SAFETY TO AN EXTENT. I.E. YOU THINK YOU HAVE A HALF TANK OF GAS. BUT IT MAY STOP AT ANY TIME WITHOUT WARNING. O IN HEAVY TRAFFIC LOR ON THE RAIL ROAD TRACKS.
NHTSA complaint #751267 — an unverified report by a vehicle owner.
FUEL TANK WAS MANUFACTURED WITH PARTS OTHER THAN METAL WHICH ARE CAPABLE OF BEING PUNCTURED BY OBJECTS ON ROAD. FUEL TANK WAS PUNCTURED BY A FOREIGN OBJECT WHILE DRIVING AND LEAKED FUEL.
NHTSA complaint #883013 — an unverified report by a vehicle owner.
GAS GAUGE IS FAILING TO OPERATE. *AK THE FUEL GAUGE STARTED NOT FUNCTIONING PROPERLY AT ABOUT 42000 MILES. ALSO THE LIGHTED LOW FUEL INDICATOR COMES ON ALL TIME.
NHTSA complaint #882178 — an unverified report by a vehicle owner.
ENGINE NOCKING IN LOWER BOTTOM OF ENGINE REPEATED RETURN TO DEALER FOR REPAIRS AND THEY SAY NORMAL SOUND;;;AUTOMATIC TRANSMISSION LEAK ON PAN GASKET AND O-RING SEAL,RETURN TO DEALER FOR REPAIRS,TO NO AVAIL WAS IT FIX CORRECTLY,HAD TO TAKE TO ANOTHER DEALER IT WAS FIX RIGHT,FOR NOW,A/C WAS RECHARGE AT
NHTSA complaint #708651 — an unverified report by a vehicle owner.
RETURN FUEL LINE FAILED A SECOND TIME ON 11/30/98. THIS WAS THE SUBJECT OF RECALL # 788. REPALCEMENT PART FAILED QUICKER THAN ORIGINAL. DODGE DESCRIBED THIS AS A FIRE HAZZARD.
NHTSA complaint #701514 — an unverified report by a vehicle owner.