FaultScore

2003 Dodge Grand Caravan fuel system problems

10 of the 289 complaints about the 2003 Dodge Grand Caravan are about the fuel system — 3% of everything reported for this model year. Half of the failures with a mileage on record happened before 57,000 miles.

F

10

Complaints

0

Crashes

2

Fires

1

Injuries

Exactly what failed

Fuel System, Gasoline 3 30.0%
Tank Assembly 2 20.0%
Fuel Pump 2 20.0%
Fuel/Propulsion System 2 20.0%
Fuel Gauge System 1 10.0%

Fuel & Propulsion across every Dodge Grand Caravan year

1990 11 1.2%
1991 16 1.7%
1993 11 1.2%
1994 10 1.1%
1996 196 20.7%
1997 39 4.1%
1998 26 2.7%
1999 15 1.6%
2000 24 2.5%
2001 19 2.0%
2002 21 2.2%
2003 10 1.1%
2004 36 3.8%
2005 65 6.9%
2006 31 3.3%
2007 49 5.2%
2008 15 1.6%
2009 12 1.3%
2010 23 2.4%
2011 137 14.5%
2012 75 7.9%
2013 40 4.2%
2014 11 1.2%
2016 26 2.7%
2017 14 1.5%
2019 14 1.5%

What owners said

Filed with NHTSA, in their own words.

at 140,000 miles Cincinnati, OH Fire 1 injured

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2003 DODGE GRAND CARAVAN. WHILE DRIVING APPROXIMATELY 5 MPH, THE CONTACT STATED THAT THE VEHICLE HESITATED TO ACCELERATE. THE CONTACT SHIFTED INTO NEUTRAL AND MANEUVERED INTO THE EMERGENCY LANE, WHERE THE ENGINE STALLED WITHOUT WARNING. THE CONTACT NOTICED FLAMES EMITTING FROM THE REAR OF THE VEHICLE. THE CONTACT AND PASSENGERS EXITED THE VEHICLE. THE CONTACT WAS ABLE TO EXTINGUISH THE FIRE. A POLICE REPORT WAS NOT FILED. THE CONTACT SUSTAINED BURNS AND ABRASIONS THAT REQUIRED MEDICAL ATTENTION. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE CONTACT MENTIONED THAT THE FAILURE WAS BELIEVED TO BE RELATED TO NHTSA CAMPAIGN NUMBER: 02V274000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 140,000.

NHTSA complaint #10748797 — an unverified report by a vehicle owner.

at 175,000 miles Springfield, MO

FUEL/PROPULSION SYSTEM

UPON REFUELING THE VEHICLE, VEHICLE STALLS FOR A FEW SECONDS UPON FIRST ACCELERATION. THIS HAS HAPPENED SEVERAL TIMES (ABOUT 1 OUT OF EVERY 4 REFUELS). SEVERAL TIMES, THE VEHICLE HAS STALLED WHILE PULLING INTO TRAFFIC. UPON DOING RESEARCH, WE HAVE LEARNED OF MANY COMPLAINTS ALREADY VOICED ABOUT A FAULTY VALVE. FOR REFERENCE: HTTP://WWW.AUTOBLOG.COM/2014/09/10/DODGE-GRAND-CARAVAN-CHRYSLER-TOWN-AND-COUNTRY-STALLING-NHTSA/ HTTP://EN.ALLEXPERTS.COM/Q/CHRYSLER-REPAIR-807/F/STALLING-REFUELING.HTM HTTP://RICKSFREEAUTOREPAIRADVICE.COM/ENGINE-STALLS-AFTER-FILLING-TANK-CHRYSLER-MINIVAN/.

NHTSA complaint #10694300 — an unverified report by a vehicle owner.

at 57,000 miles Chespeake, VA

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 2003 DODGE GRAND CARAVAN. THE CONTACT STATED WHEN ADDING GASOLINE TO THE FUEL TANK, THE VEHICLE WOULD STALL WHILE TRAVELING AT VARIOUS SPEEDS. WHENEVER THE CONTACT ADDED LESS THAN A FILL UP, THE FAILURE WOULD NOT OCCUR. THE VEHICLE WAS TAKEN TO THE DEALER APPROXIMATELY 10-12 TIMES TO CORRECT THE FAILURE. THE DEALER REPLACED THE FUEL CANISTER, FUEL PUMP AND THE GAS TANK IN AN ATTEMPT TO CORRECT THE FAILURE TO NO AVAIL. THE FAILURE PERSISTED AND THE WARRANTY WAS NO LONGER VALID. THE FAILURE MILEAGE WAS 57,000 AND THE CURRENT MILEAGE WAS 72,000. UPDATED 7/16/10

NHTSA complaint #10330144 — an unverified report by a vehicle owner.

at 60,000 miles Brentwood, TN Fire

FUEL SYSTEM, GASOLINE

WIFE WENT TO START CAR IN MORNING. LOUD EXPLOSION FOLLOWED BY SMOKE FROM ENGINE COMPARTMENT. SHE LEFT VEHICLE. SHE SMELLED BURNT PLASTIC SMELL. I CHECKED LATER AND SAW EXPLODED INTAKE MANIFOLD AND HOSE ON TOP OF ENGINE. OBVIOUS EXPLOSION IN ENGINE INTAKE AREA WITH ENOUGH FORCE TO BLOW MANIFOLD INTO PIECES. CAR IS AT DEALER. THEY ARE WAITING FOR NEW INTAKE MANIFOLD TO REPAIR VEHICLE. UNCONCERNED ABOUT POTENTIAL HARM TO DRIVER/PASSENGERS OF VEHICLE. THIS HAS POTENTIAL FOR FIRE IN ENGINE COMPARTMENT AND VEHICLE AND COULD BE VERY DANGEROUS SITUATION.

NHTSA complaint #10263218 — an unverified report by a vehicle owner.

at 48,000 miles Waterloo, IA

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

MY WIFE WAS DRIVING OUR 2003 DODGE GRAND CARAVAN TO WORK WHEN IT SEEMED TO NOT BE GETTING ANY FUEL AT ALL. THE VAN THEN STALLED IN TRAFFIC AND WOULD NOT START. IT WAS TOWED TO THE LOCAL DODGE DEALER TO FIND OUT THAT THE FUEL PUMP HAD FAILED. REPLACED FUEL PUMP AND FUEL FILTER. VAN HAS LESS THAN 50,000 MILES ON IT.

NHTSA complaint #10175994 — an unverified report by a vehicle owner.

Erie, PA

FUEL SYSTEM, GASOLINE

CONSUMER TOOK THE VEHICLE TO THE DEALER BECAUSE SHE CONTINUALLY HAD FRONT END PROBLEMS. DEALER STATED THAT THERE WAS TOO MUCH AIR IN THE TIRES. CONSUMER SMELLED FUEL ODOR. THERE WERE TWO RECALLS REGARDING FUEL. CONSUMER TOOK THE VEHICLE TO DEALER THREE TIMES BEFORE THEY COULD TELL HER WHAT WAS WRONG. THEY FOUND THAT BRAKES, AND ROTORS WERE COMPLETELY WORN OUT.

NHTSA complaint #10115608 — an unverified report by a vehicle owner.

at 40,000 miles Norridge, IL

FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM

I JUST PURCHASED 2003 DODGE GRAND CARAVAN I WAS IN THE EXPRESSWAY AND JUST SUDDENLY THE VEHICLE STARTED SHAKING AND THE ENGINE WANTED TO DIE OUT. I WAS IN THE MIDDLE LANE OF THE EXPRESSWAY THERE WERE SOME TRAFFIC. THEN FINALLY I GOT IT UP TO THE EMERGENCY LANE. THE FUEL GAUGE WAS SHOWING MORE THAN HALF TANK OF GAS. TOOK IT IN TO THE DODGE DEALER IT TURNED OUT TO BE A FAULTY FUEL SENDING UNIT THAT NEEDS TO BE REPLACED. THE DEALER REPLACED AND SOLVED THE PROBLEM.

NHTSA complaint #10102130 — an unverified report by a vehicle owner.

Chatsworth, GA

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

WHILE FILLING UP THE FUEL TANK VALVE JOINT SEPARATED FROM GAS TANK, CAUSING GASOLINE TO POUR OUT. CONSUMER HAD VEHICLE TOWED TO THE DEALER FOR ANALYSIS, AND MECHANIC RECOMMENDED THAT THE FUEL BE REPLACED DUE TO A CRACK.

NHTSA complaint #10091722 — an unverified report by a vehicle owner.

Lemont, IL

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

2003 DODGE GRAND CARAVAN SE SUDDENLY STOPPED DUE TO A MECHANICAL PROBLEM REGARDING THE FUEL PUMP AND FUEL SENSOR. (NAR) *PH

NHTSA complaint #10066961 — an unverified report by a vehicle owner.

at 12,000 miles Council, ID

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

WHEN DRIVING OVER SOME DEBRIS IN THE ROAD, THE FUEL TANK RUPTURED. *AK *SC

NHTSA complaint #10067300 — an unverified report by a vehicle owner.

Other 2003 Dodge Grand Caravan problems

← Full 2003 Dodge Grand Caravan report