FaultScore

1994 Ford Aerostar fuel system problems

20 of the 384 complaints about the 1994 Ford Aerostar are about the fuel system — 5% of everything reported for this model year.

F

20

Complaints

1

Crashes

5

Fires

4

Injuries

Exactly what failed

Fuel Pump 6 30.0%
Tank Assembly 4 20.0%
Fuel System, Gasoline 3 15.0%
Injectors 2 10.0%
Fuel Injection System 2 10.0%
Fuel System, Other 1 5.0%
Carburetor System 1 5.0%
Hoses, Lines/Piping, AND Fittings 1 5.0%

Fuel & Propulsion across every Ford Aerostar year

1988 55 30.2%
1989 56 30.8%
1990 28 15.4%
1992 10 5.5%
1993 13 7.1%
1994 20 11.0%

What owners said

Filed with NHTSA, in their own words.

Murrieta, CA

FUEL SYSTEM, GASOLINE

WE WERE BEGINNING TO EXPERIENCE LOSS OF POWER. THE FUEL PUMP AND FILTER WAS CHANGED. WE ARE STILL GETTING INTERMITTENT LOSS OF POWER, BUT WHAT MY CONCERN IS THAT I SAW A RECALL ON NHTSA: 99V028000. I WAS MADE AWARE OF THIS RECALL WHEN I VIEWED AN EPISODE OF COPS WHERE AN AEROSTAR'S ELECTRICAL SYSTEM CAUSED A FIRE IN THE ENGINE COMPARTMENT. I CALLED FORD IN TEMECULA CALIF AND NOW THEY HAVE NO RECORD OF ANY RECALLS FOR THIS YEAR OF AEROSTAR 1994 I DO HAVE KIDS AND I WOULD LIKE TO KNOW WHAT SAFETY MATTERS REMAIN ON THIS VAN.

NHTSA complaint #10276149 — an unverified report by a vehicle owner.

Waterford, MI

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

THE ACCESSORIES IN MY DASH AND STEERING COLUMN ARE SHORTING OUT, AND I SAW THAT THERE WAS A RECALL ON THAT. THE PROBLEM IS THAT THE RECALL DOES NOT INCLUDE WHEN MY VAN WAS MADE. I DON'T CARE WHY I JUST WANT TO BE ABLE TO DRIVE MY KIDS TO SCHOOL AND BACK AND NOT HAVE MY VAN CATCH ON FIRE. WE HAVE BEEN THROUGH THAT ALREADY WITH A DIFFERENT VEHICLE. ALSO, THE FUEL PUMP IS ACTING UP ANDI WAS TOLD IT SEEMS AS THOUGH IT IS SHORTING OUT!. AGAIN NOT THE RIGHT MONTH BUT I HAVE THE SAME PROBLEMS SO THE WAY I SEE IT IS THAT FORD MESSED UP AND SHOULD FIX THE PROBLEM, PERIOD. I PLAN TO CONTINUE TO FOLLOW THIS AND TO RIGHT TO MY LOCAL GOVERNMENT. THE SAFETY OF MY FAMILY SHOULD NOT BE DETERMINED AS TO HOW LOUDLY PEOPLE COMPLAIN, IT SEEMS AS THOUGH THE VEHICLES THAT ARE COVERED WERE THE GREATEST RISK TO THE COMPANY.

NHTSA complaint #10046772 — an unverified report by a vehicle owner.

Addison, IL 1 injured

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

VEHICLE WAS SOLD WITHOUT SAFETY INSPECTION BEING PERFORMED. UNBURNT FUEL FUMES ARE GOING INTO PASSENGER COMPARTMENT CAUSING DIZZINESS, NASEA, AND DISORIENTATION & HEADACHES. MECHANIC TELLS ME CAR IS MOVING BOMB AS ELECTRICAL COMPONENTS COULD CAUSE A FIRE OR EXPLOSION WITHIN PASSENGER COMPARTMENT. POSSIBLE FUEL INJECTOR FAILURE OR FUEL INJECTOR GASKET FAILURE. I AM SCARED TO DEATH TO OPERATE VEHICLE!

NHTSA complaint #764871 — an unverified report by a vehicle owner.

Reno, NV Fire 3 injured

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

MY CLIENTS, THE FREDERICK FAMILY (FATHER, MOTHER AND 3-YR-OLD DAUGHTER) SUSTAINED THIRD DEGREE BURNS WHEN THEIR 1994 FORD AEROSTAR VAN SPONTANEOUSLY CAUGHT FIRE WHILE TRAVELLING ON I-40 NEAR NEEDLES, CALIFORNIA. FIRE WAS THE RESULT OF THE TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT, THEREBY FAILING THE DRIVE SHAFT WHICH STRUCK THE PAVEMENT, THEN RICHOCHETED INTO THE FUEL TANK AND PIERCED THE TANK, ALLOWING RAW FUEL TO ESCAPE AND IGNITE, PROBABLY FROM THE CATALYTIC CONVERTER OR SPARKS FROM THE DRIVE SHAFT STRIKING THE PAVEMENT. THIS CASE IS IN LITIGATION IN UNITED STATES DISTRICT COURT IN LAS VEGAS, NEVADA, BEING CASE NO. CV-S-00-0444-KTD-RLH. PETER CHASE NEUMANN, ATTORNEY FOR PLAINTIFFS, 136 RIDGE STREET, RENO, NV 89501. 775-786-3750.

NHTSA complaint #744382 — an unverified report by a vehicle owner.

Cocoa, FL

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

AIRBAG LIGHT FLASHES, THER IS A PATTERN, IT COMES ON INTERMITTENTLY. ALSO, FUEL PUMP WAS REPLACED BY THE DEALERSHIP.

NHTSA complaint #875363 — an unverified report by a vehicle owner.

Houston, TX

FUEL SYSTEM, OTHER

NO MATTER HOW MUCH GAS IS IN THE TANK, GAS SENSOR MISREADS IT. IT COULD READ FULL OR ANYWHERE IN BETWEEN.

NHTSA complaint #862864 — an unverified report by a vehicle owner.

Harrisburg, PA

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS

ELCTRICAL SYSTEM WIRING HARNESS MADE ALL THE DASH LIGHTS SHUT OFF, THEN BACK ON. BUT, MOST OF THE TIME THEY STAYED OFF. DEALER SAID ONLY ONE INJECTOR WAS BAD. BUT, WHEN CONSUMER TOOK VEHICLE TO DEALER, THEY REPLACED ALL OF THEM.

NHTSA complaint #850896 — an unverified report by a vehicle owner.

Haslet, TX Crash 3 injured

FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

IF VEHICLE IS EQUIPPED WITH "FUEL CUT OFF VALVE" IT DID NOT OPERATE AT TIME OF CRASH. THE VEHICLE'S ENGINE KEPT RUNNING. AIRBAG INFLATION MAY NOT HAVE BEEN SUFFICIENT. DRIVER RECEIVED 2ND DEGREE BURN ON FOREARM FROM AIRBAG. BURN SIZE OF DOLLAR BILL.

NHTSA complaint #708557 — an unverified report by a vehicle owner.

Lumberton, NC

FUEL SYSTEM, GASOLINE

GASOLINE FUMES PERVADE PASSENGER COMPARTMENT. REPEATED "REPAIRS" AT DEALER HAVE NOT FIXED PROBLEM.

NHTSA complaint #706766 — an unverified report by a vehicle owner.

Issaquah, WA

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

SMELL OF GAS FUME FROM INSIDE THE VEHICLE GRADUALLY BECAME WORSE AND INTOLERABLE. DEALER CORRECTED PROBLEM BY REPLACING THE FUEL PUMP GASKET.

NHTSA complaint #705149 — an unverified report by a vehicle owner.

Lumberton, NC

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

PASSENGER'S COMPARTMENT FILLS WITH GASOLINE FUMES, ESPECIALLY IF EVEN A SMALL OVERFLOW OCCURS, COULD RESULT IN A FIRE.

NHTSA complaint #534253 — an unverified report by a vehicle owner.

Jacksonville, AR Fire

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

FUEL PUMP FAILED/SHORTED OUT, RESULTING IN A FIRE.

NHTSA complaint #523458 — an unverified report by a vehicle owner.

Gravel RID, AR

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

THE FUEL PUMP MOUNTED IN THE TOP OF THE GAS TANK HAD FAILED, SHORTING OUT WITH NO APPARENT FUSABLE LINK OF BREAK. HEAT FROM THE MELTING ELECTRICAL PARTS WEAKENED A FUEL LINE, CAUSING IT TO BURST AND THE EXPOSED WIRES STARTED THE FIRE.

NHTSA complaint #528354 — an unverified report by a vehicle owner.

SAN Antonio, TX Fire

FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM

DUE TO FUEL LEAKING ON THE ENGINE COMPARTMENT THE VEHICLE CAUGHT ON FIRE.

NHTSA complaint #986273 — an unverified report by a vehicle owner.

Forsyth, GA Fire

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

THE VEHICLE WAS IN MOTION AND THE VEHICLE CAUGHT ON FIRE AROUND THE GAS TANK.

NHTSA complaint #985512 — an unverified report by a vehicle owner.

Mobile, AL

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

GAS TANK RELEASES FUMES INTO VEHICLE.

NHTSA complaint #488852 — an unverified report by a vehicle owner.

Tampa F, FL Fire 1 injured

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS

TIPS OF INJECTOR TRAVELS THROUGH FUEL LINES DEVELOPES HIGH PRESSURE DEVELOPING CRACKS. RESULTING IN VEHICLE FIRE. TT

NHTSA complaint #978595 — an unverified report by a vehicle owner.

Berwick, ME

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

CONSUMER WAS DRIVING AND THE FUEL PUMP STOP WORKING . TT

NHTSA complaint #969190 — an unverified report by a vehicle owner.

Taylor Ridge, 00

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

SMELL/ODOR OF GAS FUMES UPON FILLING GAS TANK; HAVE TO DRIVE WITH WINDOWS OPEN TO AVOID SKIN/EYE IRRITATION. TT

NHTSA complaint #967496 — an unverified report by a vehicle owner.

Whitier, CA

FUEL SYSTEM, GASOLINE

VEHICLE OFTEN HAS SMELL OF RAW GAS WHEN YOU FILL UP. TT

NHTSA complaint #960387 — an unverified report by a vehicle owner.

Other 1994 Ford Aerostar problems

← Full 1994 Ford Aerostar report