10 of the
37 complaints about the 2002 Ford E-150 are about the
braking system — 27% of everything
reported for this model year.
Half of the failures with a mileage on record happened before
34,000 miles.
My power steering and brakes went out as I was driving. I was making a turn in town, and I almost collided with another car at the intersection. I pushed the brakes as hard as I could, but it didn't slow down, the car just eventually rolled to a stop on its own. The exact cause is unknown, but it seems like it was a failure in the power steering pump. After turning off the van and turning it back on again a minute later, it started driving normally again.
NHTSA complaint #11595957 — an unverified report by a vehicle owner.
at 228,000 milesBerlin, NJFire
SERVICE BRAKES
The contact owns a 2002 Ford E-150. The contact stated while driving at approximately 75 MPH, he smelled a burning odor in the passenger cabin. The contact stated that he turned the A/C on to help clear the cabin. The contact stated that he noticed smoke was being emitted from the driver's side rear tire and wheel well. The contact stated that the tire separated from the rim and the vehicle dropped to the road. The contact stated he had not noticed any warning lights. The contact stated that he managed to pull over and saw smoke emitted from the rotor and brake pads. The contact stated that the rim was almost destroyed. The contact observed that there was fluid leaking from the rotor and brake pads and had started to burst into flames. The contact stated that he was able to smother the flames with a blanket. The contact stated that he had the vehicle towed to an independent mechanic. The vehicle was not diagnosed and was not repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 228,000.
NHTSA complaint #11575938 — an unverified report by a vehicle owner.
at 34,000 milesPemberton, NJ
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE
ON 11/04/04, RECALL WORK FOR ABS SENSOR WAS PERFORMED. AT THE SAME TIME, FRONT BRAKE PADS WERE REPLACED BY DEALER - THEIR SUGGESTION ("10% LEFT"). ON 11/05, AT HIGHWAY SPEED IN HEAVY TRAFFIC, DRY-CLEAR DAY, I NEEDED TO STOP AGGRESSIVELY DUE TO UNKNOWN TRAFFIC SITUATION AHEAD. SPONGY BRAKE PEDAL WENT TO THE FLOOR, NO ABS ACTIVATED. SWERVED ONTO GRASS SHOULDER TO AVOID AN ACCIDENT WITH OTHER VEHICLESTO COMPLETE STOP. 11/8-BROUGHT VEHICLE TO DEALER. DEALER CLAIMS THE OB COMPUTER SHOWS NO INCIDENT, AND COULD NOT REPLICATE PROBLEM. "LARRY" DEALER SERVICE REP CLAIMS THEY DO NOT BLEED BRAKES DURING REPLACEMENT. "LARRY" ALSO INDICATED THAT ABS NOT WORKING IS TYPICAL IN THE FIRST 1,500 MILES OF A BRAKE PAD REPLACEMENT.
NHTSA complaint #10098459 — an unverified report by a vehicle owner.
at 34,000 milesPemberton, NJ
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
ON 11/04/04, RECALL WORK FOR ABS SENSOR WAS PERFORMED. AT THE SAME TIME, FRONT BRAKE PADS WERE REPLACED BY DEALER - THEIR SUGGESTION ("10% LEFT"). ON 11/05, AT HIGHWAY SPEED IN HEAVY TRAFFIC, DRY-CLEAR DAY, I NEEDED TO STOP AGGRESSIVELY DUE TO UNKNOWN TRAFFIC SITUATION AHEAD. SPONGY BRAKE PEDAL WENT TO THE FLOOR, NO ABS ACTIVATED. SWERVED ONTO GRASS SHOULDER TO AVOID AN ACCIDENT WITH OTHER VEHICLESTO COMPLETE STOP. 11/8-BROUGHT VEHICLE TO DEALER. DEALER CLAIMS THE OB COMPUTER SHOWS NO INCIDENT, AND COULD NOT REPLICATE PROBLEM. "LARRY" DEALER SERVICE REP CLAIMS THEY DO NOT BLEED BRAKES DURING REPLACEMENT. "LARRY" ALSO INDICATED THAT ABS NOT WORKING IS TYPICAL IN THE FIRST 1,500 MILES OF A BRAKE PAD REPLACEMENT.
NHTSA complaint #10098459 — an unverified report by a vehicle owner.
at 34,000 milesPemberton, NJ
SERVICE BRAKES, AIR:ANTILOCK:CONTROL UNIT/MODULE
ON 11/04/04, RECALL WORK FOR ABS SENSOR WAS PERFORMED. AT THE SAME TIME, FRONT BRAKE PADS WERE REPLACED BY DEALER - THEIR SUGGESTION ("10% LEFT"). ON 11/05, AT HIGHWAY SPEED IN HEAVY TRAFFIC, DRY-CLEAR DAY, I NEEDED TO STOP AGGRESSIVELY DUE TO UNKNOWN TRAFFIC SITUATION AHEAD. SPONGY BRAKE PEDAL WENT TO THE FLOOR, NO ABS ACTIVATED. SWERVED ONTO GRASS SHOULDER TO AVOID AN ACCIDENT WITH OTHER VEHICLESTO COMPLETE STOP. 11/8-BROUGHT VEHICLE TO DEALER. DEALER CLAIMS THE OB COMPUTER SHOWS NO INCIDENT, AND COULD NOT REPLICATE PROBLEM. "LARRY" DEALER SERVICE REP CLAIMS THEY DO NOT BLEED BRAKES DURING REPLACEMENT. "LARRY" ALSO INDICATED THAT ABS NOT WORKING IS TYPICAL IN THE FIRST 1,500 MILES OF A BRAKE PAD REPLACEMENT.
NHTSA complaint #10098459 — an unverified report by a vehicle owner.
Camden, DE
SERVICE BRAKES, AIR:DISC:CALIPER
2002 E-150 CONVERSION VAN AT 27770 MILES THE BRAKES AND ROTORS HAD TO BE REPLACED WITH OUT WARNING HAVE TO PRESS HARD ON BRAKE PEDAL TO STOP. IT IS LIKE THE CALIPER DOES NOT DIS-ENGAUGE. I TOLD THE DEALER SHIP THIS AND THEY SAID THAT IT IS NOT UN-COMMON PROBLEM THEY HAVE SEEN IT HAPPEN UNDER 20,000 MILES. IT COST A LOT OF MONEY TO HAVE FIXED IT SEEMS THAT THERE MAY BE A DESIGN DEFECT OR NOT THE RIGHT TYPE OF PART INSTALLED BECAUSE IT TAKES SO LONG FOR THE VAN TO COME TO A STOP WITH SPEEDS UNDER 25 MPH.
NHTSA complaint #10054281 — an unverified report by a vehicle owner.
Camden, DE
SERVICE BRAKES, AIR:DISC:PADS
2002 E-150 CONVERSION VAN AT 27770 MILES THE BRAKES AND ROTORS HAD TO BE REPLACED WITH OUT WARNING HAVE TO PRESS HARD ON BRAKE PEDAL TO STOP. IT IS LIKE THE CALIPER DOES NOT DIS-ENGAUGE. I TOLD THE DEALER SHIP THIS AND THEY SAID THAT IT IS NOT UN-COMMON PROBLEM THEY HAVE SEEN IT HAPPEN UNDER 20,000 MILES. IT COST A LOT OF MONEY TO HAVE FIXED IT SEEMS THAT THERE MAY BE A DESIGN DEFECT OR NOT THE RIGHT TYPE OF PART INSTALLED BECAUSE IT TAKES SO LONG FOR THE VAN TO COME TO A STOP WITH SPEEDS UNDER 25 MPH.
NHTSA complaint #10054281 — an unverified report by a vehicle owner.
Camden, DE
SERVICE BRAKES, AIR:DISC:ROTOR
2002 E-150 CONVERSION VAN AT 27770 MILES THE BRAKES AND ROTORS HAD TO BE REPLACED WITH OUT WARNING HAVE TO PRESS HARD ON BRAKE PEDAL TO STOP. IT IS LIKE THE CALIPER DOES NOT DIS-ENGAUGE. I TOLD THE DEALER SHIP THIS AND THEY SAID THAT IT IS NOT UN-COMMON PROBLEM THEY HAVE SEEN IT HAPPEN UNDER 20,000 MILES. IT COST A LOT OF MONEY TO HAVE FIXED IT SEEMS THAT THERE MAY BE A DESIGN DEFECT OR NOT THE RIGHT TYPE OF PART INSTALLED BECAUSE IT TAKES SO LONG FOR THE VAN TO COME TO A STOP WITH SPEEDS UNDER 25 MPH.
NHTSA complaint #10054281 — an unverified report by a vehicle owner.
at 16,400 milesQueen Creek, AZ
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR
BRAKES FAILURE,BURNED OUT CAUSED BY LACK OF LUBRICATION AT CRITICAL CONTACT POINTS OF METAL PARTS. WAS NOT LUBED AT FACTORY CAUSED BRAKE PADS TO STICK AGAINST ROTORS AND HIGH TEMPATURES, PREMATURE FAILURE. REQUIRED EXTRA BRAKE PETAL FORCE TO STOP VEHICLE.
NHTSA complaint #10025769 — an unverified report by a vehicle owner.
at 16,400 milesQueen Creek, AZ
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER
BRAKES FAILURE,BURNED OUT CAUSED BY LACK OF LUBRICATION AT CRITICAL CONTACT POINTS OF METAL PARTS. WAS NOT LUBED AT FACTORY CAUSED BRAKE PADS TO STICK AGAINST ROTORS AND HIGH TEMPATURES, PREMATURE FAILURE. REQUIRED EXTRA BRAKE PETAL FORCE TO STOP VEHICLE.
NHTSA complaint #10025769 — an unverified report by a vehicle owner.