FaultScore

2004 Ford F-250 engine problems

64 of the 201 complaints about the 2004 Ford F-250 are about the engine — 32% of everything reported for this model year. Half of the failures with a mileage on record happened before 27,645 miles.

D

64

Complaints

0

Crashes

1

Fires

0

Injuries

Exactly what failed

Engine AND Engine Cooling 23 35.9%
Engine 19 29.7%
Diesel 11 17.2%
Engine 5 7.8%
GAS Recirculation Valve (Egr Valve) 2 3.1%
Exhaust System 2 3.1%
Manifold/Header/Muffler/Tail Pipe 1 1.6%
Cooling System 1 1.6%

Engine & Cooling across every Ford F-250 year

1992 18 2.6%
1993 32 4.6%
1994 20 2.9%
1995 41 5.9%
1996 29 4.2%
1997 31 4.4%
1999 84 12.0%
2000 46 6.6%
2001 34 4.9%
2002 36 5.2%
2003 37 5.3%
2004 64 9.2%
2005 44 6.3%
2006 38 5.4%
2008 34 4.9%
2011 41 5.9%
2012 46 6.6%
2013 10 1.4%
2014 13 1.9%

What owners said

Filed with NHTSA, in their own words.

at 140,000 miles Vass, NC

ENGINE

The contact owns a 2004 Ford F-250. The contact stated while driving at an undisclosed speed, the vehicle lost motive power and stalled. There was no warning light illuminated. The vehicle was able to be restarted; however, the failure recurred. The dealer was not contacted, and the vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 140,000.

NHTSA complaint #11604345 — an unverified report by a vehicle owner.

Ferndale, WA

ENGINE

I purchased this truck in January 2023. Drove just fine for 2 months and started having this issue. While driving my 2004 f250 sd 6.0l turbodiesel 4x4, (egr deleted, bulletproofed and studded engine, cold air intake, oil cooler, sct x4 tuner) a "fizzle" noise was heard more on passenger side; acting like fuel wasn't reaching engine; and truck stalled right after noise was heard. Wouldn't restart on a hot engine. Crank-no start. Drained both batteries attempting to restart. Restarted after cold engine but would stalled out and not be able to restart while hot engine. Replaced both fuel filters, fuel pump, some module in front bumper relating to fuel system. A friend that knows diesel engines has been trying to find out why its operating the way it is. I treated the gas tank to (2) SEAFOAM for trucks and had valvoline in Ferndale, WA do an oil change after purchasing it. Recalls say that they've been done, but could this issue be caused by the FICM recall?

NHTSA complaint #11536759 — an unverified report by a vehicle owner.

at 227,600 miles Zanesville, OH

ENGINE

SPARK PLUG BLEW OUT. REPAIR ESTIMATE $1300. FORD APPARENTLY KNEW ABOUT THE ISSUE AND SETTLED IN A CLASS ACTION LAWSUIT. THEY DID NOT INFORM OWNERS OF THE POTENTIAL PROBLEM, SO I FEEL THEY ARE STILL CULPABLE FOR THE DAMAGES.

NHTSA complaint #11383705 — an unverified report by a vehicle owner.

at 180,000 miles Windsor, NJ

ENGINE

TL* THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING AT 40 MPH, THE VEHICLE LOSS MOTIVE POWER AND STALLED WITHOUT WARNING. THE CONTACT COASTED THE VEHICLE OVER TO THE SHOULDER OF THE ROADWAY. THE VEHICLE WAS RESTARTED AND RESUMED NORMAL VEHICLE OPERATION. THE FAILURE RECURRED 4 TIMES. THE VEHICLE WAS NOT TAKEN TO BE DIAGNOSED NOR REPAIRED. A DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 180,000.

NHTSA complaint #11343206 — an unverified report by a vehicle owner.

at 296,000 miles Anthem, AZ

ENGINE

TL* THE CONTACT OWNS A 2004 FORD F-250. WHILE DRIVING APPROXIMATELY 65 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS PULLED OVER TO THE SIDE OF THE ROAD AND RESTARTED. THE FAILURE RECURRED THREE TIMES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC TO BE DIAGNOSED, BUT THE CAUSE OF THE FAILURE COULD NOT BE DETERMINED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND REFERRED THE CONTACT TO NHTSA. THE DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 296,000.

NHTSA complaint #11221790 — an unverified report by a vehicle owner.

at 150,000 miles Boulder, CO

ENGINE

TL* THE CONTACT OWNS A 2004 FORD F-250. WHILE DRIVING 40 MPH, THE VEHICLE STALLED AND IT TOOK NUMEROUS ATTEMPTS TO RESTART. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE DEALER WAS NOT NOTIFIED. AN INDEPENDENT MECHANIC DIAGNOSED THE VEHICLE, BUT WAS NOT ABLE TO LOCATE THE CAUSE OF THE FAILURE. THE MANUFACTURER WAS NOTIFIED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT STATED THAT THE FAILURE WAS SIMILAR TO WHAT WAS LISTED IN NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM). THE FAILURE MILEAGE WAS 150,000. *BF* 'PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).'

NHTSA complaint #11217074 — an unverified report by a vehicle owner.

at 156,000 miles Corinth, TX

ENGINE

EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART. IT WILL ALSO STALL AFTER LETTING OFF THE THROTTLE WHEN APPROACHING A STOP AND OCCASIONALLY WHILE WHILE STOPPED AT A LIGHT. RPM'S WILL ALSO DROP TO 500 AND I HAVE NO THROTTLE RESPONSE, IF IT DOESN'T STALL COMPLETELY. THIS MAY OCCUR 4 OR MORE TIMES A DAY, THEN MAY NOT OCCUR AGAIN FOR A FEW DAYS OR WEEKS. THERE IS ABSOLUTELY NO TELLING WHEN IT WILL OCCUR, IT IS TO RANDOM TO IDENTIFY THE PROBLEM. NOW MY HORN AND CRUISE CONTROL HAVE STOPPED WORKING AS WELL, WHEN I REPLACE THE FUSE IT BLOWS IMMEDIATELY. I HAVE REPLACED THE FICM, EBP SENSOR AND WIRING, FUEL PUMP AND STILL HAVE NOT RESOLVED THE PROBLEM. MY TRUCK IS NOT SAFE TO DRIVE. THIS HAS BEEN HAPPENING SINCE SHORTLY AFTER BUYING THE TRUCK IN 2018, BUT SEEMS TO BE GETTING WORSE AS THE TEMPERATURE WARMS UP. THE FOLLOWING RECALL NUMBER 05V270000 SOUNDS EXACTLY LIKE WHAT I AM EXPERIENCING, BUT DOES NOT SHOW A RECALL FOR MY TRUCK.

NHTSA complaint #11208303 — an unverified report by a vehicle owner.

at 112,245 miles Lenoir City, TN

ENGINE

I HAVE A 2004 F 250 SUPER DUTY WITH THE 6.0 ENGINE IT IS A KNOWN FACT THAT THE BOLTS THAT HOLD THE HEADS DOWN STREACH WHEN HOT LETTING WATER INTO THE OIL SYSTEM ITS ALL OVER THE INTERRNET ABOUT THE 6.O ENGINE THAT FORD PROVIDES THE ONLY FIX IS TO HAVE THE CAB REMOVED AND REPLACE THE BOLTS WITH STUDS THAT CAN TAKE THE HIGH TEMP THAT THE ENGINE PRODUCES THIS IS ONLY ONE OF THE PROBLEMS BUT THIS PROBLEM COST ME OVER 5000$ TO FIX SURE WOULD BE NICE FOR YOU ALL TO LOOK INTO THIS PRODUCT THAT FORD HAS BEEN USEING AND KNOWS THERES A PROBLEM WITH THAT ENGINE,,YOU GO TO TRADE IT IN AT FORD AND THEY SEE IT HAS A 6.0 ENGINE IN IT AND THE PRICE DROPS ,WAY ,WAY TO MUCH FOR A TRUCK THAT SOLD NEW FOR 45000$ , I FOUND MY TRUCK LEAKING WATER IN THE DRIVE WAY SETTING STILL NO REASON FOR IT TO START LEAKING ,,I HAVE THE BILLS FROM FORD DEALER WHERE I HAD IT FIXED IF NEEDED PLEASE LOOK INTO THIS ENGINE ITS NOT RIGHT TO PUT SO MUCH MONEY INTO A TRUCK THAT HAS THIS PROBLEM THAT NOT ONE OTHER ENGINE FORD HAS DOES WHAT THE 6.0 DOES ,ALSO BAD EGR IT HAS TO BE BY PASSED THIS STUFF SHOULD NOT HAPPEN ALSO SHOWED WATER IN GAS EMPTYED THE CANTAINER AND THEN GAS GAUGE STOPS WORKING AND GAS LIGHT STAYS ON ALL THE TIME ,,,,NEVER BUY FORD

NHTSA complaint #11183594 — an unverified report by a vehicle owner.

at 84,500 miles Front Royal, VA

ENGINE

FAULTY EXHAUST MANIFOLD BOLTS BREAK OFF AND CAUSE EXCESSIVE NOISE, EXHAUST ENTERS THE DRIVERS CABIN, VEHICLE WILL NOT PASS EMISSIONS INSPECTION AND IS EXPENSIVE TO REPAIR. I HAVE 4 FORD VEHICLES WITH THIS PROBLEM. FIRST INCIDENT WAS AT AROUND 50,000 MILES AND 48 MONTHS AFTER PURCHASE. FORD REFUSED TO MAKE REPAIRS UNDER ANY PORTION OF THE FACTORY WARRANTY. THEY CLAIM LIFETIME EMISSIONS WARRANTY DOESN'T COVER IT, NOR THE 100,000 POWERTRAIN WARRANTY. I HAVE SPENT OVER $8000.00 MAKING REPAIRS TO THESE EXHAUST MANIFOLDS.

NHTSA complaint #11046164 — an unverified report by a vehicle owner.

at 103,000 miles Wilmington, CA

ENGINE

TL* THE CONTACT OWNS A 2004 FORD F-250. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED IN THE MIDDLE OF THE ROAD WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A LOCAL DEALER AND THE FUEL INJECTION CONTROL MODULE WAS REPLACED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 103,000.

NHTSA complaint #10907261 — an unverified report by a vehicle owner.

at 82,000 miles Cortland, OH

ENGINE

TL* THE CONTACT OWNS A 2004 FORD F-250. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS ABLE TO RESTART. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE FAILURE WAS UNDETERMINED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 82,000.

NHTSA complaint #10892003 — an unverified report by a vehicle owner.

at 155,000 miles Fort Dodge, IA

ENGINE

THE THIRD FROM THE FRONT ON THE PASSENGER SIDE SPARK PLUG BLEW OUT AND A HELI COIL WAS REPLACED AND AFTER UNDER 500 MILES IT BLEW OUT AGAIN NOW THEY ARE REPLACING A SECOND HELI COIL AND I AM WORRIED ON IF IT WILL HOLD AND HOW DEPENDABLE IT WILL BE. SECOND I AM WONDERING IF THERE IS ANY COMPENSATION FROM FORD MOTOR CO. FOR THE EXPENSES OF THIS PROCEDURE AND IF ANY HEAD WORK/REPLACEMENT IS NEEDED AND WHOM WOLUD BE RESPONSABLE FOR THE COST.

NHTSA complaint #10873006 — an unverified report by a vehicle owner.

at 184,000 miles FT Mohave, AZ

ENGINE

TL* THE CONTACT OWNS A 2004 FORD F-250. WHILE DRIVING AT ANY SPEED, THE VEHICLE WOULD STALL WITHOUT WARNING. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM). THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 184,000.

NHTSA complaint #10733944 — an unverified report by a vehicle owner.

at 155,256 miles West Terre Haute, IN

ENGINE

DRIVING THE VEHICLE 20MPH LOST ALL POWER TO ENGINE, LEFT WITHOUT POWER STEERING, BRAKES OR CONTROL OF VEHICLE. PULLED OVER AND TRIED TO START VEHICLE, IT DID NOT START, BUT AFTER A FEW MINUTES IT RESTARTED. THIS HAS HAPPENED THREE TIMES IN FEBRUARY 2015. I CONTACTED FORD MOTOR COMPANY, WAS ASSIGNED A CASE NUMBER. SHE CHECKED ON NHTSA RECALL 05V270000. SHE STATED THAT THE REPAIRS TO THIS VEHICLE HAVE ALREADY BEEN COMPLETED AND THAT I WAS NOW ON MY OWN IN REGARDS TO REPAIRS. WHILE DOING RESEARCH, I HAVE FOUND OUT THAT PEOPLE ARE STILL HAVING SOME PROBLEMS REGARDING THIS ISSUE. FORD SEEMS TO HAVE WASHED THEIR HANDS OF THIS ISSUE OF RESPONSIBILITY REGARDING THEIR VEHICLES. THIS IS WHY I AM FILING A CASE.

NHTSA complaint #10689658 — an unverified report by a vehicle owner.

at 35,000 miles Oregon City, OR

ENGINE AND ENGINE COOLING

ENGINE ACCELERATES SPORADICALLY ON ITS OWN. ENGINE OCCASIONALLY DIES AT STOP LIGHTS. MUST KEEP BRAKE PEDAL FIRMLY PUSHED AT STOP AS ENGINE WILL SUDDENLY ACCELERATE. I HAVE ALREADY REPLACED THE TURBO. THE DEALER SAYS IT COULD BE MANY DIFFERENT THINGS WRONG. THE 2003-2007 DIESELS ARE NOTORIOUS FOR BAD TURBO, FUEL INJECTORS AND A HEAD BOLT PROBLEM THAT REQUIRES REMOVING THE CAB. I PURCHASED THIS TRUCK NEW AND IT NOW HAS 39000 MILES ON IT. THIS IS A SERIOUS SAFETY CONCERN.

NHTSA complaint #10618762 — an unverified report by a vehicle owner.

at 118,000 miles Aston, PA

ENGINE

SPARK PLUG NUMBER 3 BLEW OUT OF THE ALUMINUM CYLINDER HEAD.

NHTSA complaint #10586466 — an unverified report by a vehicle owner.

at 75,961 miles Troy, MO

ENGINE

TL* THE CONTACT OWNS A 2004 FORD F-250 TDI. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, WHITE SMOKE STARTED TO EMIT OUT OF THE EXHAUST PIPE. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE VEHICLE HAD BLOWN A HEAD GASKET. AS A RESULT, THE COOLER, EGR, AND HEAD GASKET NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 75,961 AND THE CURRENT MILEAGE WAS 76,000. UPDATED 11/19/13*CN UPDATED 12/2/2013

NHTSA complaint #10544959 — an unverified report by a vehicle owner.

at 62,000 miles North Haven, CT

ENGINE

FORD F SERIES AND SUPER DUTY PICKUPS WITH 5.4 ENGINES. MY 2004 FORD F-250 HAS AN ISSUE WITH LEAKING EXHAUST MANIFOLDS. WHEN LOOKING INTO THIS FURTHER WHILE GETTING PRICING, I FOUND OUT THAT THIS WAS NOT AN ISOLATED ISSUE AND THAT IT WAS A COMMON OCCURRENCE DUE TO A MISTAKE IN MATERIAL USED FOR THE EXHAUST MANIFOLD BOLTS. SO COMMON THAT AFTERMARKET SUPPLIERS ARE MAKING REPLACEMENT KITS FOR THE PROBLEM. THE EXHAUST MANIFOLD ATTACHING STUDS WERE MADE OUT OF A METAL THAT QUICKLY RUSTS OUT CAUSING THE FAILURE. AFTER THE FAILURE, I BEGAN TO NOTICE EXHAUST GASES ENTERING THE CAB OF THE VEHICLE THROUGH THE CLIMATE CONTROL, WHICH ITS FRESH AIR INTAKE IS IN THE GENERAL DIRECTION OF THE EXHAUST MANIFOLD. I ALSO QUESTION THE EMISSIONS STANDARDS BECAUSE OF THE EXHAUST LEAK NOT TO MENTION THE POTENTIAL FIRE RISK FROM HEATED GASES AND FLAMES ENTERING THE ENGINE COMPARTMENT.

NHTSA complaint #10523485 — an unverified report by a vehicle owner.

at 1,500 miles York, PA

ENGINE

TL* THE CONTACT OWNS A 2004 FORD F-20. THE CONTACT STATED THAT THERE WAS A RECURRING FAILURE WITH THE EGR VALVE COOLER. THE TURBO ENGINE ALSO FAILED AND AS A RESULT, CAUSED DAMAGE TO THE ENGINE HEADS WHICH RESULTED IN A STALLING FAILURE. IN ADDITION, THE FUEL LEVEL GAUGE WOULD NOT PROVIDE ACCURATE FUEL LEVEL READINGS. THE FAILURE WAS REPORTED TO THE MANUFACTURER. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 1,500 AND THE CURRENT MILEAGE WAS 43,322.

NHTSA complaint #10522838 — an unverified report by a vehicle owner.

at 800 miles Oakdale, CA

ENGINE

TL* THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT HILE DRIVING 50 MPH, THE VEHICLE BEGAN TO LOSE POWER. THE VEHICLE WAS TOWED TO A DEALER FOR DIAGNOSIS AND THE TURBO WAS REPLACED. THE FAILURE WAS A RECURRING ISSUE AND WAS REPLACED A TOTAL OF FOUR TIMES. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE BUT OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 800 AND THE CURRENT MILEAGE WAS 56,000.

NHTSA complaint #10511783 — an unverified report by a vehicle owner.

at 159,000 miles Tullahoma, TN

ENGINE AND ENGINE COOLING

HAD MISS FIRES IN ENGINE THIS TRUCK HAS NEVER SHOWN CHECK ENGINE LIGHT WHILE DRIVING DOWN ROAD AT 70 MPH THE ENGINE STARTED MISSING CHECK ENGINE LIGHT NEVER CAME ON??? TOOK TRUCK TO SHOP .THE ENGINE MELTED THE TIP OFF A SPARK PLUG IN SIDE THE CYLINDER ,IT DESTROYED THE CYLINDER WALL HAVE TO REPLACE ENGINE.ASKED THE TECH WHAT CAUSED THIS HE SAID ENGINE WAS RUNNING TO LEAN THIS TRUCK HAS NEVER SHOWED CHECK ENGINE LIGHT AND THERE WAS NO TROUBLE CODES FOR TECH TO READ??? SOMETHING IS NOT RIGHT WITH THE COMPUTER SYSTEM IN THIS TRUCK.

NHTSA complaint #10455899 — an unverified report by a vehicle owner.

at 86,100 miles Brighton, TN

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

TL* THE CONTACT OWNS A 2004 FORD F-250 DIESEL. THE CONTACT STATED THAT WHILE DRIVING 15 MPH, EXCESS SMOKE EMITTED FROM THE EXHAUST PIPE. THE DEALER WAS NOTIFIED AND STATED THAT THE EGR COOLER MIGHT BE DEFECTIVE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 86,100. UPDATED 02/27/12*LJ UPDATED 02/27/12

NHTSA complaint #10445516 — an unverified report by a vehicle owner.

Watkinsville, GA

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

2004 FORD F250. CONSUMER STATES FAULTY ICP SENSOR OR FAULTY EGR VALVE *TGW THE REVERSE PLANET GEAR IN THE TRANSMISSION WAS REPLACED. THE EGR VALVE REPLACED THREE TIMES, THE EGR COOLER, OIL COOLER WERE ALL REPLACED. THE R&R TURBO INTAKE WAS REPLACED TWICE, THE TURBO INNER COOLER, WIRING HARNESS ON THE ENGINE, TRANSFER CASE, FICM MODULE WERE REPLACED. THE ALTERNATOR AND BATTERY WERE REPLACED THREE TIMES, THE VALVE ASSEMBLY, HIGH PRESSURE AND REGULAR OIL PUMPS WERE REPLACED AND A NEW EGR SHIELD WAS INSTALLED. THE VEHICLE ALSO STALLED WHILE DRIVING DOWN THE INTERSTATE.

NHTSA complaint #10411072 — an unverified report by a vehicle owner.

Watkinsville, GA

ENGINE AND ENGINE COOLING

2004 FORD F250. CONSUMER STATES FAULTY ICP SENSOR OR FAULTY EGR VALVE *TGW THE REVERSE PLANET GEAR IN THE TRANSMISSION WAS REPLACED. THE EGR VALVE REPLACED THREE TIMES, THE EGR COOLER, OIL COOLER WERE ALL REPLACED. THE R&R TURBO INTAKE WAS REPLACED TWICE, THE TURBO INNER COOLER, WIRING HARNESS ON THE ENGINE, TRANSFER CASE, FICM MODULE WERE REPLACED. THE ALTERNATOR AND BATTERY WERE REPLACED THREE TIMES, THE VALVE ASSEMBLY, HIGH PRESSURE AND REGULAR OIL PUMPS WERE REPLACED AND A NEW EGR SHIELD WAS INSTALLED. THE VEHICLE ALSO STALLED WHILE DRIVING DOWN THE INTERSTATE.

NHTSA complaint #10411072 — an unverified report by a vehicle owner.

at 104,000 miles East Taunton, MA

ENGINE AND ENGINE COOLING

TL*THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH APPROACHING AN INTERSECTION THE VEHICLE SUDDENLY STALLED. HE HAD TO COAST THE VEHICLE ONTO THE SIDE OF THE ROAD IN ORDER TO RESTART IT. THE FAILURE OCCURRED INTERMITTENTLY FOR TWO YEARS. THE VEHICLE WAS INSPECTED BY A DEALER WHO INFORMED THE CONTACT THAT HE NEEDED TO REPLACE THE TURBO IN THE G-VALVE INSIDE OF THE ENGINE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 104,000.

NHTSA complaint #10373477 — an unverified report by a vehicle owner.

at 100,000 miles Spring Branch, TX Fire

ENGINE AND ENGINE COOLING

TL*THE CONTACT OWNS A 2006 FORD F-250. THE CONTACT STATED THAT THE EGR COOLER AND TURBO FAILED WHICH CAUSED SMOKE TO BE EMITTED. THE DEALER STATED THAT THE EGR COOLER NEEDED TO BE REPLACED. THE MANUFACTURER HAD NOT BEEN NOTIFIED. THE VEHICLE WAS BEING REPAIRED. THE VIN WAS UNAVAILABLE. THE CURRENT MILEAGE WAS APPROXIMATELY 150,000. THE FAILURE MILEAGE WAS APPROXIMATELY 100,000.

NHTSA complaint #10368223 — an unverified report by a vehicle owner.

at 184,000 miles Augusta, GA

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

TL*THE CONTACT OWNS A 2004 FORD F-250. AFTER STARTING THE VEHICLE, THE CONTACT NOTICED WHITE SMOKE WAS EMITTED FROM THE EXHAUST PIPE. ALSO WHEN DRIVING ANY SPEED, THE CONTACT NOTICED THAT THE VEHICLE WOULD SUDDENLY DECELERATE. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 184,000.

NHTSA complaint #10362829 — an unverified report by a vehicle owner.

at 86,000 miles Copwell, AL

ENGINE AND ENGINE COOLING

TL*THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT TWO OF THE BOLTS THAT HOLD THE PULLEY ON THE ENGINE BROKE OFF AND THE TWO OTHER BOLTS WERE LOOSE. THE FAILURE CAUSED THE FRONT ENGINE COVER TO BREAK AND WHEN THE ENGINE BECAME WARM IT SHUT DOWN. THE DEALER STATED THAT THIS HAD BEEN A PROBLEM AND THAT THEY WOULD HAVE TO REBUILD IT PIECE BY PIECE BECAUSE THE PART WAS ON NATIONAL BACK ORDER. THE FAILURE MILEAGE AND CURRENT MILEAGES WERE 86000.

NHTSA complaint #10360289 — an unverified report by a vehicle owner.

at 100,000 miles ST Louis, MO

ENGINE AND ENGINE COOLING

TL*THE CONTACT OWNS A 2004 FORD F250. WHILE DRIVING AT ANY SPEED, THE VEHICLE LOST POWER AND THE ENGINE COMPLETELY SHUT OFF IN THE MIDDLE OF THE ROAD. THE ROAD CONDITIONS AND WEATHER WERE NOT A FACTOR. THE VEHICLE WOULD OCCASIONAL TAKE TEN MINUTES OR LONGER BEFORE IT WOULD RESTART. THE VEHICLE BECAME VERY DIFFICULT TO STEER AND LOST ALL POWER STEERING AND BRAKING ABILITY. THE FAILURES ALWAYS OCCUR WITHOUT WARNING. THE DEALER STATED THAT THE INJECTOR CONTROL PRESSURE (ICP) SENSOR WAS THE CAUSE OF THE FAILURE. THE VEHICLE WAS NOT INCLUDED IN THE RECALL. THE FAILURE MILEAGE WAS 100,000.

NHTSA complaint #10250621 — an unverified report by a vehicle owner.

at 27,645 miles Apple Valley,, CA

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

THE TURBO IN MY FORD PICKUP HAS BEEN REPLACED TWICE. I HAVE SPOKEN TO OTHER PEOPLE THAT HAVE HAD THE SAME PROBLEM. MY PICKUP IS A 2004 F250 WITH A TURBO DIESEL ENGINE .

NHTSA complaint #10233655 — an unverified report by a vehicle owner.

Other 2004 Ford F-250 problems

← Full 2004 Ford F-250 report