2001 Ford F Series (Light) problems

SEAT BELTS

WHILE SHIFTING ABOUT IN THE DRIVER'S SEAT TO BACK UP AND LOOK REARWARD TO GUIDE THE VEHICLE IN REVERSE, THE DRIVER'S SEAT BELT UNEXPECTEDLY CAME UNBUCKLED AND BEGAN TO RETRACT. I THOUGHT THAT I MUST HAVE BEEN AT FAULT AND NOT PROPERLY BUCKLED IT EVEN THOUGH THE NORMAL WARNING LITE AND SOUNDS INDICATING AN UNBUCKLED SEAT BELT WERE NOT EVIDENT. OWNERS BEGAN TO "TUG" THE BELT AFTER LATCHING IT EACH TIME TO ENSURE PROPER CLOSURE AND VERIFY BUCKLE ENGAGED. THE SAME EVENTS, USUALLY ENCOUNTERED WHILE SHIFTING POSITION IN THE DRIVER'S SEAT, HAPPENED REPEATEDLY EVEN THOUGH BUCKLES INITIAL ENGAGEMENT HAD BEEN TEST VERIFIED BY THE DRIVER EACH TIME. WE WERE OBVIOUSLY CONCERNED THAT IN ANY ACCIDENT, THAT BELT MIGHT DISENGAGE AND CAUSE US INCREASED HARM AS A RESULT. WE TOOK TO DEALERSHIP AND ASKED IF ANY RECALLS OR CUSTOMER COMPLAINTS HAD PROMPTED THE MANUFACTURER TO FIX STATED ISSUE WITH SAFETY EQUIPMENT. CHAMPION FORD (AN AUTONATION DEALERSHIP) IN HOUSTON ON KATY FREEWAY STATED NO KNOWN ISSUES OR COMPLAINTS. BEING A MASTER CERTIFIED TECHNICIAN FOR OVER 20 YEARS MYSELF, I ASKED THEM TO CONTACT MANUFACTURER ON OUR BEHALF ASK FOR ASSISTANCE TO PREVENT THESE ISSUES, WHICH WAS DENIED BY FORD AND NO ASSISTANCE PROVIDED. I THEORIZED AND INSPECTED THE MECHANISMS MYSELF AND REQUESTED THEY PROVIDE ME, AT OUR COST, THE DRIVER'S SIDE BUCKLE MECHANISM THAT BOLTS TO THE FLOOR ON THE INSIDE EDGE OF THE DRIVER'S SEAT. I INSTALLED THE COMPONENT MYSELF AND HAVE NOT HAD A SINGLE ISSUE SUBSEQUENT TO THAT INSTALLATION PROVING BEYOND A SHADOW THE BUCKLE MECHANISM IS DEFECTIVE, BOTH IN NOT WARNING US AND PHYSICALLY NOT ENGAGING 100%. I WAITED THIS LONG TO ENSURE THE ISSUE WAS RESOLVED, AND HAVING MOVED OUR HOME, TO AGAIN LOCATE THAT REPLACEMENT PART WHICH WOULD BE AVAILABLE TO NHTSA AT NO COST, OR FORD (AT REPLACEMENT VALUE I PAID) FOR INSPECTION. PART NUMBER 1L7Z 7861203 AAG.

NHTSA complaint #10672621 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING

ATTEMPTED TO START A 2001 FORD F-150 SUPER CREW THAT HAS A 5.4LITER ENGINE AND ONLY 80,500 AND HEARD A BANG. ENGINE STARTED BUT MADE A LOT OF NOISE. I SHUT DOWN THE ENGINE AND CHECKED UNDER HOOD. ON THE RIGHT SIDE OF ENGINE FOUND A PLUG WIRE AND COIL DESTROYED WHICH INDICATED A SPARK PLUG EXPLODED OUT OF THE CYLINDER HEAD. REPAIR SHOP SAID DO NOT DRIVE IT AS FUEL WILL SPRAY ON HOT MANIFOLD AND WILL CAUSE A FIRE. THEY SAID I WAS LUCKY ENGINE WAS NOT HOT. THESE WERE THE FACTORY INSTALLED PLUGS AS ORIGINAL WINDOW STICKER SAYS 100K MILE TUNE-UPS. ESTIMATE OF REPAIR IS $4,000. FORD ACCRONIM APPLIES HERE "FOUND ON ROAD DEAD OR, FIX OR REPAIR DAILY." UPON INTERNET SEARCH THIS APPEARS TO BE A COMMON OCCURANCE AND NEITHER FORD OR NHITSA ARE DOING ANYTHING ABOUT IT. FORD HAS EVEN PUT OUT A TSB07-15-2 AUTHORIZING A SPECIFIC TOOL AND REPAIR PROCEDURE FOR ALUMINUM HEADS FOR THE 5.4 1997 TO 2004 FSERIES. FORD KNOWS IT IS AN ENGINEERING DEFECT AND NHITSA KNOWS IT IS A FIRE HAZARD AS SOME VEHICLES HAVE CAUGHT ON FIRE.

NHTSA complaint #10446103 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING

I HAVE A 2001 FORD PICKUP WITH 116,000 MILES THAT I HAVE BABIED SINCE I PURCHASED IT JUST THIS WEEK I HAD A SPARK PLUG BLOW OUT OF THE HEAD, JUST SO HAPPENED I WAS 45 MILES AWAY FROM HOME, SO A WRECKER CHARGE WAS DUE, TOOK MY TRUCK TO MY USUAL REPAIR SHOP BUT THEY SAID THEY COULDN'T FIX THE PROBLEM. SO I THEN HAD TO FIND SOMEONE ELSE, ANOTHE WRECKER CHARGE. FORD MUST KNOW FROM ALL THE COMPLAINTS THAT THIS IS A BIG PROBLEM AND VERY COSTLY. FORD SHOULD RECALL ALL VEHICLES WITH ALUMINUM HEADS AND INSTALL A STEEL SLEEVE IN ALL SPARK PLUGS TO TAKE CARE OF THIS PROBLEM, THEY ARE SAVING TONS OF MONEY WITH THIS TYPE OF FAULTY ENGINE. I HAD CONSIDERED BUYING A NEW FORD PICKUP, BUT THIS JUST MIGHT HAVE CHANGED MY MIND. THE PRICE OF VEHICLES THESE DAYS, MANY PEOPLE LIKE MYSELF HAVE TO DRIVE THEIR VEHICLES SERVERAL YEARS, WE CAN'T AFFORD A NEW VEHICLE WITH THE PRICE OF GAS. THE POOR MIDDLE CLASS IS ALMOST A THING OF THE PAST, IF YOU'RE NOT MAKING 100,000 A YEAR YOU'RE HARD PRESSED TO KEEP YOUR HEAD ABOVE WATER. SOMEONE NEEDS TO STOP THE THINGS THAT RAGAN STARTED WITH HIS TRICKLE DOWN POLICIES AND FIX THE PROBLEM. KEEP THE REPUBLICANS OUT OF OFFICE AND LET SOME GOOD PEOPLE WORK FOR THE MIDDLE CLASS FOR ONCE.

NHTSA complaint #10444443 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING:ENGINE

SPARK PLUG BLOWOUT FORD 4.6 ENGINE AND COIL DAMAGE.

NHTSA complaint #10260013 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING:ENGINE

# 6 SPARK PLUG BLEW OUT OF THE HOLE IN CYLINDER HEAD.

NHTSA complaint #10222989 — an unverified report by a vehicle owner.

SEAT BELTS:FRONT

PASSENGER SEAT BELT LOCKS FOR NO REASON WHATSOEVER. PASSENGER MUST UNLATCH BELT, LET IT GO ALL THE WAY BACK IN, THEN PUT IT BACK ON IN ORDER TO "RESET" THE LOCK.

NHTSA complaint #10220464 — an unverified report by a vehicle owner.

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE

POWER BRAKES FAILED (ABS UNIT), PEDAL IS VERY SOFT AND LOSS OF BRAKE EFFECTIVENESS TO SLOW/STOP VEHICLE SAFELY. OWNER REPLACED MASTER CYLINDER(REBUILT UNIT), BLEED BRAKES, SAME CONDITION, TOOK TO CERTIFIED MECHANIC REPLACED MASTER CYL. WITH (NEW UNIT) SAME CONDITION, VEHICLE THEN TAKEN TO DEALER FOR ABS HYDRAULIC UNIT REPLACEMENT AT COST OF OVER $800 TO THE OWNER. TOLD THERE WAS A STUCK VALVE IN ABS UNIT. VEHICLE IS 2001 WITH 68,000 MILES AT TIME OF FAILURE, VEHICLE IS UNSAFE TO BE DRIVEN AND OWNER HAS 2 SMALL CHILDREN

NHTSA complaint #10122153 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING:ENGINE

ON THIS DATE I WAS SUMMONED TO PICK UP MY 2001 FORD SVT F 150 PICKUP FROM MC GILVRAY FORD IN ATHENS, TX AFTER REPLACEMENT OF MY ENGINE VALVE LASH ADJUSTERS HAD BEEN MADE IN AN ATTEMPT TO STOP RIGHT SIDE ENGINE TICKING. THE VEHICLE STILL MADE THE NOISE AND I GOT THE MECHANIC TO LISTEN. I ASKED HIM IF THEY CHECKED THE SPARK PLUGS BECAUSE THEY ARE KNOWN TO LOOSEN ON THIS TYPE ENGINE DUE TO POOR ENGINEERING. THE MECHANIC DISMISSED MY CONCERN AND INFORMED ME OF THAT THEY DIDN'T KNOW WHAT THE NOISE WAS AND THAT I'M SUPPOSED TO DRIVE IT A WHILE AND SEE IF THE NOISE LESSENS. 1 WEEK LATER THIS SAME VEHICLE BLEW A SPARK PLUG OUT THUS STRANDING ME ON THE HIGHWAY. I BELIEVE IT TO BE UNJUST THAT FORD MOTOR COMPANY CAN SELL A DEFECTIVE PRODUCT TO THEIR CUSTOMER AND NOT FIX THE PROBLEM. THIS IS A WIDESPREAD PROBLEM IN THE ENGINE AND IT WOULD BE PROPER FOR FORD MOTOR COMPANY TO REPLACE THE PRODUCT WITH ONE THAT WILL NOT FAIL AGAIN. SUPPOSEDLY THERE IS AN IMPROVED VERSION OF THIS ENGINE HEAD, BUT THERE'S NO GUARANTEE THAT MY HEAD WILL BE REPLACED WITH THIS NEWER TYPE. THE OTHER HEAD NOW WILL ALSO BE SITTING THERE WAITING TO BLOW ALSO. *NLM

NHTSA complaint #10023966 — an unverified report by a vehicle owner.