FaultScore

Ford F250 fuel system problems

91 of the 492 complaints filed about the Ford F250 are about the fuel system — 18% of everything owners reported. The worst model year for it is 1990.

91

Complaints

18%

Share of all complaints

0

Crashes

14

Fires

Fuel & Propulsion complaints by model year

1978 F250 1 1.1%

Median failure at 120,000 miles

1979 F250 1 1.1%
1984 F250 1 1.1%
1985 F250 2 2.2%
1986 F250 3 3.3%
1987 F250 5 5.5%
1988 F250 12 13.2%
1989 F250 23 25.3%

Median failure at 99,000 miles

1990 F250 43 47.3%

Median failure at 122,000 miles

What owners said

1979 Ford F250 EL Sobrante, CA

FUEL SYSTEM, GASOLINE

TL*THE CONTACT OWNS A 1979 FORD F250. THE CONTACT STATED THE VEHICLE WAS EQUIPPED WITH DUAL FUEL TANKS, AND BOTH WERE LEAKING EXCESSIVE FUEL. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THEY WERE UNABLE TO REPAIR THE VEHICLE SINCE THE PART WAS NO LONGER BEING MANUFACTURED FOR THAT SPECIFIC MODEL YEAR. THE TECHNICIAN DISENGAGED ONE OF THE FUEL TANKS. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE AND VIN WERE UNAVAILABLE.

NHTSA complaint #10402861 — an unverified report by a vehicle owner.

1990 Ford F250 Emmett, ID

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 1990 FORD F250. THE CONTACT STATED THAT THE FUEL TANK STRAP WAS RUSTED AND LEAKING GAS. THE DEALER WAS MADE AWARE OF THE FAILURE HOWEVER, DID NOT OFFER ANY ASSISTANCE. THE MANUFACTURER WAS NOT CONTACTED TO REPORT THE FAILURE. THE CURRENT MILEAGE WAS 120,000 AND THE FAILURE MILEAGE WAS UNKNOWN. UPDATED 06/07/11*LJ THE CONSUMER STATED THE STRAP WAS NOT RUSTED, BUT IT DID WEAR A HOLE IN THE GAS TANK. UPDATED 06/23/11

NHTSA complaint #10399824 — an unverified report by a vehicle owner.

1990 Ford F250 Emmett, ID

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

TL* THE CONTACT OWNS A 1990 FORD F250. THE CONTACT STATED THAT THE FUEL TANK STRAP WAS RUSTED AND LEAKING GAS. THE DEALER WAS MADE AWARE OF THE FAILURE HOWEVER, DID NOT OFFER ANY ASSISTANCE. THE MANUFACTURER WAS NOT CONTACTED TO REPORT THE FAILURE. THE CURRENT MILEAGE WAS 120,000 AND THE FAILURE MILEAGE WAS UNKNOWN. UPDATED 06/07/11*LJ THE CONSUMER STATED THE STRAP WAS NOT RUSTED, BUT IT DID WEAR A HOLE IN THE GAS TANK. UPDATED 06/23/11

NHTSA complaint #10399824 — an unverified report by a vehicle owner.

1990 Ford F250 at 137,255 miles Carthage, TN

FUEL SYSTEM, GASOLINE

I AM THE OWNER OF A 1990 F-250, BASICALLY BEGAN SMELLING A FUEL ODOR COMING FROM THE TRUCKS CAB WHILE DRIVING. LOOKED AT THE UNDERSIDE OF THE TRUCK AND FOUND A SMALL GAS LEAK AT THE FUEL LINES UNDER THE PINCH WELD. EXACT SAME ISSUE AS 94V040000, HAVE NOT FIXED PROBLEM BECAUSE FORD CANNOT FIND THIS ISSUE ON THERE SYSTEM.

NHTSA complaint #10328970 — an unverified report by a vehicle owner.

1990 Ford F250 at 137,255 miles Carthage, TN

FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

I AM THE OWNER OF A 1990 F-250, BASICALLY BEGAN SMELLING A FUEL ODOR COMING FROM THE TRUCKS CAB WHILE DRIVING. LOOKED AT THE UNDERSIDE OF THE TRUCK AND FOUND A SMALL GAS LEAK AT THE FUEL LINES UNDER THE PINCH WELD. EXACT SAME ISSUE AS 94V040000, HAVE NOT FIXED PROBLEM BECAUSE FORD CANNOT FIND THIS ISSUE ON THERE SYSTEM.

NHTSA complaint #10328970 — an unverified report by a vehicle owner.

1990 Ford F250 at 112,209 miles Paradise, CA

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 1990 FORD F250. THE CONTACT STATED THAT WHILE ATTEMPTING TO ACCELERATE FROM AT A TRAFFIC LIGHT, THE VEHICLE FELT AS IF IT WERE TRAVELING OVER A LARGE AMOUNT OF LIQUID. THE CONTACT OBSERVED EXCESSIVE FUEL LEAKING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE FAILURE COULD NOT BE DUPLICATED. THE CONTACT BELIEVED NHTSA CAMPAIGN ID NUMBER:01I008000(FUEL SYSTEM, GASOLINE) TO BE DIRECTLY RELATED TO THE FAILURE. THE MANUFACTURER STATED THAT HIS VIN WAS NOT INCLUDED IN THE RECALL AND WOULD NOT PROVIDE ANY FURTHER ASSISTANCE. THE APPROXIMATE FAILURE MILEAGE WAS 112,209 AND THE APPROXIMATE CURRENT MILEAGE WAS 120,000.

NHTSA complaint #10325657 — an unverified report by a vehicle owner.

1989 Ford F250 at 95,000 miles Baltimore, OH

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

TL*THE CONTACT OWNS A 1989 FORD F250 PICKUP TRUCK. HE NOTICED FUEL LEAKING FROM THE VEHICLE; ALTHOUGH, THERE WERE SEVERAL RECALLS RELATED TO THE FUEL SYSTEM, HIS VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBERS 89V114000, FUEL SYSTEM, GASOLINE STORAGE AUXILIARY TANK, 91V146000, FUEL SYSTEM, GASOLINE STORAGE, AUXILIARY TANK SELECTOR DEVICES AND 88V182000, FUEL SYSTEM, GASOLINE STORAGE, TANK ASSEMBLY MOUNTING . NO REPAIRS WERE MADE. THE MANUFACTURER ASSUMED NO LIABILITY FOR THE REPAIRS. THE FAILURE AND CURRENT MILEAGES WERE UNDER UNDER 95,000. THE VIN WAS NOT ACCEPTED IN THE SYSTEM.

NHTSA complaint #10299035 — an unverified report by a vehicle owner.

1978 Ford F250 at 120,000 miles Hutchinson, KS

FUEL SYSTEM, GASOLINE

WE HAVE A 1978 F250 AND ACCORDING TO WHAT I CAN TELL THERE ARE SEVERAL SAFETY RECALLS. HOW CAN I KNOW WHETHER OR NOT THEY WERE FIXED. THIS WAS BEFORE FORD KEPT COMPUTER RECORDS (MAYBE). ANY HELP YOU COULD BE WOULD BE APPRECIATED. *TR THANKS MARK ASKREN

NHTSA complaint #10296306 — an unverified report by a vehicle owner.

1989 Ford F250 at 98,000 miles Lancaster, CA

FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES

TL*THE CONTACT OWNS A 1989 FORD F250. WHILE DRIVING APPROXIMATELY 25 MPH ON NORMAL ROAD CONDITIONS, THE CONTACT SMELLED A STRONG ODOR OF FUEL COMING FROM OUTSIDE OF THE VEHICLE. THE DRIVER PULLED OVER TO THE SIDE OF THE ROAD AND OBSERVED FUEL LEAKING FROM THE AUXILIARY TANK. IMMEDIATELY, THE FUEL TANK CAP WAS REMOVED AND FUEL SPRAYED OUT OF THE TANK ONTO HIS CLOTHING. THERE WERE NO PERSONAL INJURIES SUSTAINED. ON A SEPARATE OCCASION, THE MAIN FUEL TANK FAILED IN THE SAME MANNER. THE MANUFACTURER WAS NOTIFIED AND DISCOVERED NHTSA CAMPAIGN ID NUMBER 91V146000 (FUEL SYSTEM, GASOLINE,STORAGE;AUXILIARY TANK;SELECTOR DEVICES). THE VIN WAS EXCLUDED FROM THE RECALL, ALTHOUGH THE FAILURES WERE IDENTICAL. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 98,000 AND CURRENT MILEAGE IS 105,000. UPDATED 03/18/09.

NHTSA complaint #10259881 — an unverified report by a vehicle owner.

1989 Ford F250 at 145,000 miles Raleigh, NC

FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES

FUEL IS BEING PUMPED OUT OF FRONT TANK ON TO GROUND, SEE 91V146000 FORD CAN NOT TELL ME IF THE RECALL HAS OR HAS NOT BEEN DONE ON THIS TRUCK. SEEMS IF THE TRUCK IS OVER 10 YEARS OLD THEY DON'T KEEP TRACK OR SOMETHING...

NHTSA complaint #10219091 — an unverified report by a vehicle owner.

1989 Ford F250 at 145,000 miles Raleigh, NC

FUEL SYSTEM, GASOLINE:DELIVERY

FUEL IS BEING PUMPED OUT OF FRONT TANK ON TO GROUND, SEE 91V146000 FORD CAN NOT TELL ME IF THE RECALL HAS OR HAS NOT BEEN DONE ON THIS TRUCK. SEEMS IF THE TRUCK IS OVER 10 YEARS OLD THEY DON'T KEEP TRACK OR SOMETHING...

NHTSA complaint #10219091 — an unverified report by a vehicle owner.

1990 Ford F250 at 130,000 miles Ramona, CA

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

TL*THE CONTACT OWNS A 1990 FORD F250. WHILE DRIVING 45 MPH, THE FUEL PUMP FAILED. THE CONTACT SMELLED GAS AND NOTICED A GAS LEAK. HE BOUGHT A NEW FUEL PUMP AND REPLACED THE BODIES; HOWEVER, THE FAILURE RECURRED. THE REAR FUEL TANK SHUT DOWN AND THE FRONT TANK DID NOT REGISTER ON THE FUEL GAUGE. THE CONTACT PURCHASED AND INSTALLED NEW FUEL LINES, BUT THE FAILURE RECURRED. HE BOUGHT NEW FUEL LINES AGAIN, BUT THE FAILURE CONTINUED. THE DEALER INFORMED THE CONTACT THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 93V125000 (FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY). HE WENT TO A FEW DEALERS AND WAS INFORMED THAT HE DID NOT FALL WITHIN THE TIME FRAME FOR THE RECALL. THE PURCHASE DATE WAS UNKNOWN. THE CURRENT MILEAGE WAS 160,000 AND FAILURE MILEAGE WAS 130,000.

NHTSA complaint #10215764 — an unverified report by a vehicle owner.

1990 Ford F250 at 122,000 miles Broomfield, CO

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

DT*: THE CONTACT STATED WHEN THE VEHICLE WAS USING THE FRONT FUEL TANK, THE FUEL WAS EXHAUSTED QUICKLY. FUEL ALSO LEAKED OUT OF THE REAR TANK. THE VEHICLE WAS TAKEN TO A PRIVATE REPAIR SHOP WHO DETERMINED THAT THE CHECK VALVE HAD MALFUNCTIONED. THERE WERE NO IMMEDIATE REPAIRS MADE. THERE WAS A NHTSA RECALL # 93V125000, WHICH PERTAINED TO THE FUEL TANK ASSEMBLY. THE VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO THE VIN. UPDATED 09/19/06.

NHTSA complaint #10166215 — an unverified report by a vehicle owner.

1989 Ford F250 at 100,000 miles Riverview, FL

FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES

DT: THE CONTACT STATES THERE IS A NHTSA RECALL CAMPAIGN 91V146000 CONCERNING THE AUXILIARY TANK DEVICES. THIS VEHICLE HAS THE SAME PROBLEMS AS INDICATED IN THE RECALL, BUT IT IS NOT INCLUDED IN THE RECALL DUE TO VIN. NO REPAIRS HAVE BEEN MADE. *AK UPDATED 02/28/06.

NHTSA complaint #10145270 — an unverified report by a vehicle owner.

1990 Ford F250 at 61,067 miles Auburn, WA

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

CONSUMER CONCERNED ABOUT RECALL ON 1990 FORD F250 FUEL TANK. *BF THE VEHICLE'S FRONT TANK PUSHED FUEL TO THE REAR TANK WHICH CAUSED IT TO OVERFLOW. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR FACILITY WHO FOUND RECALL 93S68 WHICH REFERENCED THAT FAILURE. THE CONSUMER NEVER RECEIVED A RECALL NOTICE FROM THE MANUFACTURER. THE CONSUMER CONTACTED THE MANUFACTURER WHO INFORMED HIM THAT HE WAS OVER THE MILEAGE AND TIME ALLOTTED FOR THE RECALL. THE INDEPENDENT DEALER REPLACED THE FAULTY CHECK VALVE, REGULATOR AND FUEL PUMP BUT THIS DID NOT CORRECT THE OVERFLOW CONDITION.

NHTSA complaint #10114888 — an unverified report by a vehicle owner.

1990 Ford F250 Auburn, WA

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

THE TRUCK FRONT FUEL TANK FILLED THE REAR TANK AND CAUSED IT TO OVER FLOW. *BF THE CONSUMER INDICATED THAT HE NEVER RECEIVED THE RECALL NOTICE FOR THE FUEL TANK CHECK VALVE PROBLEM. THE DEALER REPLACED THE RECALLED COMPONENT BUT THE FAILURE RECURRED. THE DEALER ALSO REPLACED THE FUEL PUMP, RETURN LINE CHECK VALVE BUT THE FUEL LEAKAGE CONTINUED.

NHTSA complaint #10110883 — an unverified report by a vehicle owner.

1990 Ford F250 Denver, CO

FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES

I HAVE A 1990 FORD F250 WITH DUEL GAS TANKS. THE FIRST PROBLEM WAS THE TRUCK WOULD DIE FOR WHAT SEEMED LIKE NO OBVIOUS REASON. I HAD A DIAGNOSTIC DONE TO NO AVAIL. THE TRUCK WOULD RUN FINE COLD, BUT ONCE IT GOT HOT IT WOULD DIE. FINALLY I TOOK IT TO A LOCAL MECHANIC AND HE FOUND IT WAS THE TANK SELECTOR SWITCH WHICH LETS ME CHOOSE THE FRONT OR REAR GAS TANK. THIS FIRST SWITCH COST ME $300.00 TO FIX. ITS BEEN ABOUT 8 MONTHS SINCE THE SWITCH WAS REPLACED. IT JUST WENT OUT AGAIN. THIS TIME I REPLACED IT MYSELF WITH A SWITCH FROM A FORD DEALER. WHEN I UNHOOKED THE SWITCH FROM THE HARNESS IT WAS MELTED ON THE INSIDE OF THE SWITCH AND THE HARNESS WAS ALMOST UNUSABLE. I WENT TO A LOCAL FORD DEALER AND THE SALES CLERK SAID THAT THIS IS A COMMON PROBLEM BECAUSE HE SELLS THESE SWITCHES A LOT AND THIS WAS NOT THE FIRST TIME HE HEARD OF THE SWITCH MELTING. THIS IS A FIRE WAITING TO HAPPEN. FORD SHOULD RECALL THIS PART AND FIX THE ROOT OF THE PROBLEM.

NHTSA complaint #10110729 — an unverified report by a vehicle owner.

1989 Ford F250 at 55,000 miles Woodinville, WA

FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES

FUEL LEAKED OUT PAST THE FILLER CAP WHILE DRIVING. THIS WAS DUE TO THE DEFECT DESCRIBED IN THE FUEL TANK AUXILIARY SELECTOR AND SWITCH RECALL 91V146000 BUT THE VEHICLE IDENTIFICATION NUMBER WAS NOT INCLUDED. *JB THE DUAL FUEL TANK SELECTION VALVE FAILED CAUSING AN OVERFLOW CONDITION IN ONE TANK WITH OVERFLOW OF FUEL.

NHTSA complaint #10097009 — an unverified report by a vehicle owner.

1988 Ford F250 Wexford, PA

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

WHILE DRIVING,THE CONSUMER HEARD A LOUD NOISE COMING FROM THE REAR, THE CONSUMER WAS ABLE TO PULL OVER. THE CONSUMER NOTICED THAT THE FUEL TANK EXPLODED. NO INJURIES. THE CONSUMER WAS ABLE TO TRANSFER THE FUEL TO THE SECOND TANK AND DROVE IT TO THE DEALER FOR INSPECTION. THE MECHANIC INFORMED THE DRIVER THAT THE FUEL TANK NEEDED REPLACEMENT. PLEASE FILL IN ADDITIONAL INFORMATION. *JB THE VEHICLES ENGINE DIED AS A RESULT OF THE EXPLOSION. THE CONSUMER SWITCHED TANKS AND WAS ABLE TO DRIVE TO AN INDEPENDENT GARAGE. THE GARAGE REMOVED THE GAS TANK. TANK WAS THREE TIMES THE NORMAL SIZE. WHEN TANK EXPLODED IT BENT THE VROSS MEMBER IN FRONT OF THE TANK CAUSING THE BED OF THE TRUCK TO NOW BE BOWED WHERE THE TANK WAS.

NHTSA complaint #10096680 — an unverified report by a vehicle owner.

1990 Ford F250 at 198,200 miles Roseville, MI

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

REFERENCE NHTSA CAMPAIGN # 93V125000 RECALL # 93S68. (1) THE VEHICLE HAD BEEN DRIVEN ABOUT ONE HOUR - WHILE PARKING IN FRONT OF THE HOUSE ON THE STREET, I NOTICED A STRONG SMELL OF GASOLINE. I WAS RUNNING ON THE BACK TANK AND QUICKLY SWITCHED TO THE FRONT TANK. AFTER SHUTTING OFF THE IGNITION AND EXITING VEHICLE I SAW GASOLINE SPILLING OUT OF THE FRONT TANK FROM UNDER THE CAP (STILL ON). THIS CONTINUED FOR SOME 5-10 SECONDS AND THEN STOPPED. WHEN I LOOSENED THE CAP, THE FLOW OF GASOLINE RESTARTED - AND STOPPED AGAIN WHEN CAP WAS TIGHTENED BACK DOWN. (2) THANKFULLY, THE FAILURE DID NOT RESULT IN FIRE OR LOSS OF PROPERTY - ONLY FUEL LOSS AND PERSONAL ANXIETY AND EXPENSE. (3) WEB RESEARCH REVEALED THE ABOVE RECALL AND WHEN SPEAKING TO A FMC REPRESENTATIVE AT THE HOTLINE I WAS ADVISED THAT THIS VEHICLE HAD RECEIVED THE RECALL REPAIR. I WAS ALSO ADVISED THAT THE WARRANTY PERIOD HAD EXPIRED DEC.31, 2001 AND I WOULD BE RESPONSIBLE FOR ANY REPAIRS. WHEN PRESENTED TO THE DEALERSHIP FOR REPAIRS, I WAS ADVISE THAT THE FUEL PUMP VALVE REPAIRS WOULD BE MY RESPONSIBILTY AND NOT COVERED BY FMC. WHY DOES THE RECALL REPAIR FAIL? AND WHY DOES THE CONSUMER HAVE TO FOOT THE BILL?

NHTSA complaint #10088911 — an unverified report by a vehicle owner.

Other Ford F250 problems