2020 GMC Sierra 1500 engine problems

ENGINE

I was driving home with my wife. The engine just cut off. No power to the gas pedal. Luckily we were able to coast long enough to find a shoulder to pull off onto. Truck wouldn’t restart. Had to call a tow truck and have it towed to the Chevy dealership. The engine was already repaired once. Ref number 11696129. I just got the truck back and fixed again. So far I’ve had to pay for 2 tows and 2 repairs costing be about 3000 dollars. Both repairs have been done at a Chevy dealership.

NHTSA complaint #11763011 — an unverified report by a vehicle owner.

ENGINE

Powertrain issues and a chassis issue that is extremely dangerous.Tailgate on rare occasions falls open by itself. There is a design flaw in the placement of the catalytic converters. The heat is burning up the fluid. I could not believe my eyes when I serviced the transmission. This is another shortcut by GM to save on the extra wiring needed for the oxygen sensors (2)in the converters and the two oxygen sensors downstream of the converters. There is plenty of room for the converters further down by the tail shaft to drive shaft connections. This is GM’s way of being cheap. Here’s the problem. The converters get way too hot. The fill plug for the transmission which is behind a low rent heat shield crumbled into my hands from excessive heat buildup. GM knows there is a problem with the fluid breaking down. Their bandaid answer is to use Mobil 1 fluid instead of the recommended Dexron 6. What needs to happen is a safety recall issued for the unwanted tailgate deploying all by itself. There needs to be a redesign in the exhaust system. The Transmission (8 Speed) has a catalytic converter exactly on both sides and the crossover pipe runs directly under the transmission sump pan. No wonder they are having issues with transmissions burning up. THIS IS A FIRE HAZARD !!! With the converters being so close to the exhaust manifolds, a leak from the engine or the transmission would be enough to ignite and possibly kill the occupants. All in the name of saving a few cents in wiring. Myself, I am a retired GM Mechanic. I started working at Sewell Cadillac in [XXX] in 1975. I have held the title of ASE Master Tech. Cadillac Master Tech. I have been a GM Shop Foreman and A GM Service and Parts Director in my Career. I retired from Federal Express as in charge of Fleet Maintenance and GSE(Aircraft Equipment). I have certifications from Mercedes, BMW, Toyota, Commander Loaders, Goodyear, and more. Given the right set of circumstances, it could end very badly. Dangerous Truck ! INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INF

NHTSA complaint #11763015 — an unverified report by a vehicle owner.

ENGINE

I was driving on the highway at 70mph when out of no where my truck stopped running and I received a message warning to put the truck in neutral and restart the engine. It was very alarming being on the highway and this happening. I was unable to restart the vehicle so I had to coast and navigate us at high speed to the should of the highway. Since it was Labor day I had to sit for over 4 hours before getting a tow vehicle at 2am to tow my truck to [XXX] FLOW Buick GMC. They contacted me and told me that my engine had seized and that it was possible bearings or something that made it seize and I need a whole new engine. They quoted me $12,500. I have not done anything yet in repairs and I now contacted GM and submitted a Case #XXX. I notified them I am aware of the known issue and the GM service bulletin PIP5900. I am waiting for them to respond now. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11762788 — an unverified report by a vehicle owner.

ENGINE

Lifter failed due to AFM system. Cyl 8 misfire due to oil fouling. The onboard computer got confused and would not release the parking brake until repeated attemtps to release it. 5.3L V8 2020 model year 115250 miles. Isn't this the same problem as the 2021 and newer engines? 8spd transmission. AFM failure. $9k repair.

NHTSA complaint #11762548 — an unverified report by a vehicle owner.

ENGINE

2020 GMC Sierra 1500 AT4, 3.0L LM2 Duramax. In service 08/13/2020. Five glow plug failures on five different cylinders in under 19,000 miles, all at one GM dealer, all part 24000504: Cyl 1, 10/21/2024, 38,650 mi, P0671, RO 13714, warranty. Cyl 6, 11/05/2024, 38,793 mi, P1330, RO 26665, warranty. Cyl 4, 11/29/2024, 39,683 mi, P133B, RO 57498, warranty. Cyl 3, 01/22/2026, 52,959 mi, P0673/P06C7/P133A, RO 100951, I paid $713.38. Cyl 2, 08/26/2026, 57,466 mi, P06C6/P0672/P1339, RO 115953, GM under N232430460. The first three came within 39 days and 1,033 miles. Every RO documents the same finding: high internal resistance in the plug, circuit tests good. The failure is internal to the plug. Glow plug failure on a diesel causes hard starting, extended cranking, no-start in cold weather, and startup misfire - risk of being stranded or unable to start. GM has documented this defect three times: PIP5762 (12/2020), TSB 22-NA-027 (2/2022), Special Coverage N232430460 (1/2024). All name an inadequate camshaft housing cover baffle plate weld, and all limit the remedy to cylinder 2. On the recorded walkaround for RO 115953 the tech stated my engine serial falls inside the affected population and my earlier failures were probably the same condition. GM replaced only the glow plug. The camshaft cover GM identifies as the cause is still installed; GM quoted me $5,100 to replace it at my expense. Four of five failures were on cylinders 1, 3, 4 and 6, outside that scope. If the bad weld passes oil into the PCV and intake path rather than only the cylinder 2 glow plug well, ingested oil would reach other cylinders. No RO shows anyone inspected the intake tract, charge piping, cooler, PCV separator, a removed plug, or a glow plug well. I ask ODI to examine whether the cylinder-2-only scope of N232430460 is under-inclusive, whether replacing the plug while leaving the cause installed is an adequate remedy, and whether repeated internal failure of part 24000504 warrants a recall.

NHTSA complaint #11762016 — an unverified report by a vehicle owner.

ENGINE

Driving approximately 75mph on a local highway, my engine shut down with no warning, the screen said to shift into neutral to restart but nothing happened so I was stranded along the side of the highway and had to wait 2hrs for a tow truck in the middle of the night and the engine is currently locked up.

NHTSA complaint #11760597 — an unverified report by a vehicle owner.

ENGINE

High pressure fuel pump went at 80k and now on my 2nd transmission under 100k miles this is absolutely absurd

NHTSA complaint #11759608 — an unverified report by a vehicle owner.

ENGINE

On XXX my GMC 6.2L Sierra 1500 Denali engine cutoff in Traffic and had to be towed. There was no indications prior to failure. Found out after replacing battery that the 400amp fuse blew and the engine seized. Vehicle was then towed to Hendrick Buick GMC dealer in [XXX] for repair. My engine has 49,500 miles but is out of warranty due to time. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11759731 — an unverified report by a vehicle owner.

ENGINE

Misfire on 2 cylinder, noise on start up diagnostic code P0300 P0302 P050 I was driving home and the engine started making a strange sound, vehicle would could no increase speed normally. The dealership did basic analysis from the onboard computer and did a compression test. Heavy knocking sound on passenger side of the engine. The issue happened on Aug 5th 2026. The issue is due to the AFM that causes the lifter to fail and dealership says I need a new engine $15787 or replace cam shaft $14530.

NHTSA complaint #11759795 — an unverified report by a vehicle owner.

ENGINE

Engine went into limp mode and engine is no longer good

NHTSA complaint #11759601 — an unverified report by a vehicle owner.

ENGINE

I purchased my 2020 GMC Sierra 1500 AT4 with the L87 6.2L V8 new from a GMC dealer in March 2020 for $65,910 (VIN [XXX]). The truck has primarily highway mileage, very little towing, and has been well maintained. At 166,634 miles on [XXX], the truck developed a flashing check-engine light. The GMC dealer diagnosed “Cyl 3 lifter failure with camshaft damage” and determined that replacing the engine was preferable to repairing it because of the vehicle's mileage. The dealer installed a replacement OEM GMC engine and replaced both broken engine mounts. The replacement engine and installation cost $11,778. The replacement engine has subsequently required multiple repairs. At approximately 170,411 miles, the GMC dealer documented an exhaust leak that had occurred since the engine repair and a coolant leak from the upper radiator hose; both were repaired. At approximately 187,699 miles, the truck experienced overheating, coolant leakage, and loud engine-area noise. The dealer found that the water pump was coming apart and replaced the water pump and related components. I am reporting this vehicle because it is a 2020 Sierra equipped with the L87 6.2L engine and experienced catastrophic lifter/camshaft failure requiring complete engine replacement, followed by multiple engine-related repairs. I believe this history is relevant to NHTSA's investigation of L87 engine failures in earlier model years and warrants consideration when evaluating whether the known L87 engine defect extends beyond the vehicles currently covered by the recall. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11759035 — an unverified report by a vehicle owner.

ENGINE

Our 2020 GMC SIERRA 1500 has suffered catastrophic systems and engine failure including the brakes multiple times for almost 4 years. It has happened in high traffic and on the interstate each time having to be coasted off of the road to come to a rolling stop. There have been nine repair attempts with GM dealers repeatedly stating the issues were repaired and returning our vehicle to us. We began making the CEO and Executive team aware of the potentially deadly safety hazards including the fact that I, [XXX] am disabled and power wheelchair dependent requiring a truck that can carry my power wheelchair. We have sent numerous emails to Ms. [XXX] and the Executive team numerous times informing them in detail, each time, of all issues involved. We started communicating via phone and email with customer care to no avail. All attempts at repair finally ended in complete engine failure leaving us with an estimate to replace the engine of over $13,000. We have also, submitted a detailed complaint to the Attorney General’s Office and after review were given the Case # TCP - XXX. I will attach the Complaint and Addendum sent to the Attorney General along with two of the emails sent to Ms. [XXX] and her team informing her of all issues with the truck. They took no action to actually help us get this truck off of the road knowing it was having catastrophic engine and system failure and that it had to be driven to transport a disabled power wheel dependent with severe medical issues and the medically necessary power wheelchair. I am also attaching the earliest OnStar Diagnostic notice of Engine, Transmission and Emissions system issues from May of 2023. The issues have remained the same from the beginning only worsening though my husband has only driven the truck in town on slower less busy streets learning how to make adjustments such as pumping the brakes and starting and stopping the truck to keep it going. My carrier is installed and yet it is undrivable. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATIO

NHTSA complaint #11759239 — an unverified report by a vehicle owner.

ENGINE

The 5.3L Engine active fuel management failure problem. This known problem with the GMC motors was not disclosed by any dealerships or the manufacturer. While driving down the roadway, the truck had an engine malfunction and I was fortunate enough to be able to safely pull over. The check engine light activated and I took it to the dealer the next day. I was informed by the dealer that this was a known, common issue that GM was aware of but was not offering assistance. I had to pay $11,000 out-of-pocket because of this.

NHTSA complaint #11759295 — an unverified report by a vehicle owner.

ENGINE

I was driving doing about 60 mph. All of a sudden the engine stopped and the truck just coasted. I was able to find a safe spot on the side of the road and pull over. Called a tow truck and had it taken to the GM dealership nearby. The trucks engine was just fixed in October of 2025 for the camshaft and lifter rods. It’s currently in the shop and I’m waiting for the diagnostics.

NHTSA complaint #11756301 — an unverified report by a vehicle owner.

ENGINE

"While driving, the vehicle suddenly experienced a flashing check engine light, an Electronic Stability Control (ESC) warning light, and violent steering wheel vibrations. The vehicle suffered a severe loss of power and misfired, creating an immediate traffic hazard. The dealership diagnosed the issue as a catastrophic mechanical lifter failure on the 5.3L V8 Ecotec engine with Dynamic Fuel Management (DFM). Despite the dealer replacing an entire bank of lifters, the engine continues to misfire and vibrate. This premature valvetrain failure at only 36,000 miles is a known design defect that causes sudden engine stalling and disables critical safety features like stability control while the vehicle is in motion, presenting a severe crash risk."

NHTSA complaint #11755269 — an unverified report by a vehicle owner.

ENGINE

The truck starting making a ticking noise within 24 hours the check engine light was on and it starting shuttering. I got it to the dealership were they informed me of lifters failure, and catastrophic engine failure. Dealer is recommending replacing engine since it's a 2020 and not part of recall.

NHTSA complaint #11754824 — an unverified report by a vehicle owner.

ENGINE

I brought my truck into a certified GM dealer for recall work on the ground strap. I left the dealership and multiple lights came on dash: check engine light, service ecs, traction control, service parking brake, steering assist reduced. 7 minutes later the engine began miss firing. The dealer asked me to bring it back to the shop and after some digging they discovered my L87, 6.2 engine was missing firing in cylinder 5. Now the motor needs to be replaced and GM is not standing behind the repair.

NHTSA complaint #11754382 — an unverified report by a vehicle owner.

ENGINE

The contact’s mother-in-law owns a 2020 GMC Sierra 1500. The contact stated that while her brother-in-law was starting the vehicle, the brake, service engine, and engine warning lights illuminated and the vehicle failed to start. The contact stated that the failure was associated with NHTSA Action Number: EA25007 (ENGINE, ENGINE, AND ENGINE COOLING) and PE25001 (ENGINE, ENGINE, AND ENGINE COOLING). The vehicle was towed to a local dealer, where it was diagnosed with engine failure. The vehicle was not repaired. The owner was scheduled to meet with the dealer to discuss the issue. The manufacturer was contacted and confirmed that there were no open recalls on the VIN related to the failure. The failure mileage was approximately 45,000.

NHTSA complaint #11751171 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING

The contact owns a 2020 GMC Sierra 1500. The contact stated that while accelerating from a complete stop on several occasions, an abnormal clicking sound was heard from the engine compartment. The vehicle was taken to the dealer, where it was diagnosed with a failed fan belt pulley. The vehicle was not repaired. Additionally, while parked on one occasion, an abnormal clicking sound and a loud bang were heard from the engine compartment, and the vehicle stalled. The contact attempted to restart the vehicle, but it failed to turn over. The vehicle was taken to the dealer, where a failed valve spring was diagnosed. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 75,127.

NHTSA complaint #11749070 — an unverified report by a vehicle owner.

ENGINE

The cam shaft bearing failed under normal driving conditions. Many of the service engine lights including brakes and primary service engine light came on after the cam shaft bearing failure. The engine was replaced by a GM dealership at 65,000 miles and was inspected to determine the cam shaft bearing failed. Luckily the engine failed at a speed of 35 mph on an off ramp, as a complete engine failure on the highway could have been much more dangerous. Following the replacement of the engine, within 500 engine miles, O2 sensors in the catalytic converter were replaced and ultimately the catalytic converter had to be replaced as well.

NHTSA complaint #11748595 — an unverified report by a vehicle owner.

ENGINE

The engine had a critical failure at 49,000 miles. It was replaced under the drivetrain warranty. That came with a 12 Month, 12,000 mile warranty. Now I have a SECOND engine failure at 59,000 Miles. This will come with only a 12 month 12,000 mile warranty because it is NOT under recall. ALSO my transmission is now slipping and they are replacing the Valve Body. They had my truck for 4 months the first time and one month this time. These are the exact same issues with 2021 - 2025 GMC 6.2L and 10 Speed Transmissions. If I the issue had happened 6 months later I would have NO warranty. I want a recall on 2020's please.

NHTSA complaint #11747468 — an unverified report by a vehicle owner.

ENGINE

My 2020 GMC Sierra 1500 Denali with L87 6.2L V8 suffered a catastrophic, silent seizure at 108,000 miles. Driving at highway speeds, warning light stating shift to neutral and press start, engine completely shut off and would not turn back on. I was in the car with my 3 children about to make a turn across a 4 lane highway. I was able to recognize that there was power loss quickly enough that we were safely within the turn median, and fortunately a "good samaritan" stopped to assist us in getting across the highway into a parking lot. I hate to think what would have happened had this power loss occurred during the turn. There was no warning light, sound or other issue prior to this occurring. The vehicle has been meticulously maintained with all services occurring at my local GMC dealership. We had the truck towed to the dealership who confirmed the engine needs to be replaced.

NHTSA complaint #11745856 — an unverified report by a vehicle owner.

ENGINE

• While driving a loud popping and clicking noise started coming from the engine and the truck started shaking. The vehicle is available for inspection • It was a busy two lane road and I had to continue about 30mph under the speed limit to safely get off the roadway • upon start up the engine clicks and pops with rough idle and the truck shakes. A mechanic looked at it and stated it sounds like a lower rod bearing noise • No further inspections have been done • A Service ESC warning popped up when the engine started making noise during the incident. The truck had been taken in twice for rough idle and engine noises prior to 100k miles, but the dealership stated that the noise and feel was normal for the 6.2L engines

NHTSA complaint #11745292 — an unverified report by a vehicle owner.

ENGINE

While driving at night, a low oil pressure warning light illuminated on the dashboard. The following morning, I checked the oil level using the dipstick, which indicated a normal reading. Based on this, I proceeded to drive the vehicle. Shortly after departing, the engine began knocking severely. I immediately stopped and returned home. The vehicle was towed to a GMC dealership for diagnosis. The dealership determined that the engine had experienced catastrophic failure and required complete replacement. I was quoted $11,000 for the repair.

NHTSA complaint #11745158 — an unverified report by a vehicle owner.

ENGINE

- THE GROUND STRAP CORRODED AND BROKE APART. YES, I HAVE THE GROUND CABLE THAT FAILED, IF NEEDED FOR INSPECTION. - YES!!! THE TRUCK'S STEERING KEPT GOING IN AND OUT OF MANUAL STEERING AND THE ENGINE REDUCED IN SPEED ALLOWED, AND THEN THE ENGINE CUT OUT ON ME COMPLETELY - WHILE I WAS IN THE MIDDLE OF A BUSY ROAD TRYING TO TURN ONTO A SIDE STREET. THEN THE ENGINE WOULD NOT RESTART. - I HAD THE TRUCK TOWED ON A FLAT BED TO A GMC DEALERSHIP NEARBY. THEY CONFIRMED THE ISSUE WAS THAT THE GROUND STRAP FAILED. THEY REPLACED THE PART AT MY COST, WHICH FIXED THE ISSUES. - YES, THE DEALERSHIP INSPECTED AND CONFIRMED THE ISSUE WAS THE CORRODED AND BROKEN GROUND STRAP. - YES, THERE WERE MANY WARNING MESSAGES THAT STARTED TO APPEAR ABOUT 3-4 DAYS PRIOR TO THE COMPLETE FAILURE OF THE ELECTRICAL SYSTEM. I STARTED SEEING A MESSAGE ABOUT SERVICING THE TRAILER BRAKE SYSTEM, AND ANOTHER ABOUT SERVICING THE SIDE DETECTION SYSTEM. THEN A SERVICE POWER STEERING WARNING AND TO DRIVE WITH CARE. THE CHECK ENGINE LIGHT WAS OFF AND ON OVER THAT TIME. - I CHECKED THE WIRE CONNECTIONS IUNDER MY VEHICLE TO CHECK FOR BROKEN WIRES OR CORROSION. I DID NOT FIND ANY. I THEN CHECKED IF A HARD BATTERY RESET WOULD WORK, BUT IT DID NOT. LASTLY, I BOUGHT A NEW BATTERY TO REPLACE THE EXISTING ONE, EVEN THOUGH THE EXISTING BATTERY HAD NO ISSUES EVEN WHEN TESTED UNDER LOAD. THAT RESOLVED THE ISSUE FOR ABOUT 35 MINUTES THAT NIGHT AND THEN THE NEXT MORNING. AFTER THAT, THE ELECTRICAL SYSTEM FAILED AND THE TRUCK WOULD NOT START. AT THAT POINT I GOT TOWED IN TO THE GMC DEALERSHIP. I HAD TO LEAVE THE TRUCK FOR A WEEKEND, AND THE DEALERSHIP DID NOT COME UP WITH A LOANER, EVEN THOUGH I REQUESTED ONE. I GOT THE TRUCK BACK ON MONDAY AFTERNOON AND EVERYTHING WAS WORKING FINE SINCE THEN. - OVER THAT WEEKEND, I WAS AMAZED TO FIND OUT ABOUT THE BULLETIN GM RELEASED TO COVER ONLY SOME TRUCKS FOR THE ISSUE, BUT NOT OTHERS! MY TRUCK IS STILL NOT COVERED, DESPITE THE OBVIOUS SAFETY ISSUES I EXPERIENCED!!

NHTSA complaint #11742790 — an unverified report by a vehicle owner.

ENGINE

I again have noticed intermittent pulsing at low to medium speeds. At roughly 1k-2k rpm the engine at or about 10-20 mph is pulsating or hesitating with an obvious pulse which you can see on the tachometer as well (bouncing.) It seems like there is either a computer, fuel flow or electric issue. Also, at speeds up to the 40 mph range, this is happening as well. Yesterday while towing a small 7'x12' empty dual axle trailer I noticed it again, I occasionally use my trailer to haul small loads up to 4500lbs. This has happened before but this time I decided to notate this on your site, since reading about ongoing problems with the 2020 6.2L GMC Sierra 1500. I was aware of the other following years, 2021-2024? issues and that is why I purchased this 2020 year model. My truck will be available for inspection when the request is sent to me. Safety was not an issue, I ran my truck most of the day. I have not yet notified my Chevrolet dealer, Roger Dean, Cape Coral, FL. My truck has not yet been inspected for this issue. There were not any lights or warnings on display at time of incidents. Thank you, [XXX] [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11740779 — an unverified report by a vehicle owner.

ENGINE

My engine suffered an internal catastrophic event, and needs to be replaced

NHTSA complaint #11739911 — an unverified report by a vehicle owner.

ENGINE

Good evening, I want to formally document what happened today regarding my GMC Sierra after I brought it to the dealership on Friday morning for transmission concerns that I had already reported. At that visit, the vehicle was inspected, and I was informed that the truck was still safe to drive while waiting for the extended warranty approval for the replacement parts that were needed. Unfortunately, today my family and I experienced a very serious and frightening incident on the expressway. While driving, the truck suddenly lost power, barely moved forward, and began shaking violently. We were placed in a very dangerous situation in traffic and struggled with great difficulty and fear just to make it home safely. Once we arrived home, the vehicle completely shut off and would not restart again. This situation was extremely alarming, especially because I had already reported the transmission problems and trusted the guidance given to me that the vehicle was still drivable. My family’s safety was put at risk, and I need this matter to be treated with urgency and seriousness. Please advise immediately on the next steps regarding the vehicle, towing assistance if necessary, and how this situation will be properly addressed. Thank you.

NHTSA complaint #11739749 — an unverified report by a vehicle owner.

ENGINE

Sitting at a red light and when the light turned green, the engine made a noise and lost power while trying to cross the intersection. The check engine light came on along with some other lights. It was then towed to a mechanic and the engine had to be replaced due to failure of the lifters. The mechanic said it is a common issue with the GM 5.3 engine but unfortunately their has not been a recall.

NHTSA complaint #11738578 — an unverified report by a vehicle owner.