2023 KIA EV6 electrical problems

ELECTRICAL SYSTEM

ICCU failure. I charged overnight at my home L2 charging as usual. I backed out of my garage and heard a loud pop. Almost immediately an “check electrical” warning came up. The car went to turtle mode and then completely died. The car was towed and I was informed the ICCU needed to be replaced. The car had all previous checks on ICCU performed (per mailed recalls) and was updated and passed each time.

NHTSA complaint #11757865 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

While driving southbound on the [XXX] in a rented 2023 Kia EV6 from The Hertz Corporation, picked up in [XXX] on XXX, the vehicle entered "Power Limited" mode without warning. The vehicle lost normal propulsion and decelerated from highway speed to a crawl, forcing 4-5 emergency stops onto the highway shoulder over several miles while semi-trucks passed at 70+ mph in live traffic, with two minor children in the vehicle. The vehicle was ultimately abandoned at a highway rest stop on Hertz Roadside Assistance's instruction and towed. This vehicle was subject to three NHTSA recall campaigns for the ICCU defect that produces exactly this failure mode: 24V057000 (SC295, driveshaft, notice mailed XXX), 24V200000 (SC302, ICCU 12V charging failure/Power Limited mode, notice mailed XXX), and 24V867000 (SC327, expanded ICCU remedy superseding SC302, notice mailed XXX) — all mailed well before this vehicle was rented to me on XXX. Under 49 U.S.C. §30120(i), a rental company may not rent a covered rental vehicle subject to an unremedied safety recall. I am requesting NHTSA use its inspection authority under 49 U.S.C. §30166 to determine whether Hertz completed the required SC327 remedy on this vehicle before renting it to me, and to review Hertz's fleet-wide recall compliance for its Kia EV6 inventory. This does not appear to be an isolated incident: NHTSA complaint ODI XXX, filed XXX, describes a near-identical failure — a rented 2023 Kia EV6 (Dollar Rent A Car, a Hertz-owned brand) losing power and shutting down multiple times on the freeway during a single trip, also towed. Two renters, two Hertz-family rentals, same defect signature, five months apart. Hertz has been on written and verbal notice of this incident since XXX, and I sent a formal written demand on XXX with a response deadline of XXX. As of this filing, Hertz has not responded. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11756869 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

While driving a rented 2023 Kia EV6 on the freeway, the vehicle lost power and shut down completely, without warning, on multiple separate occasions during a single trip. This occurred at highway speed in live traffic, creating a serious risk to vehicle occupants and surrounding traffic. The vehicle was a rental (Dollar Rent A Car); no external damage or collision was involved. The vehicle has since been towed.

NHTSA complaint #11753434 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

ICCU failed and replaced under warranty

NHTSA complaint #11746036 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

First ICCU the power completely went out on 2/23/26. Power went out again April, 2026. Currently car is immobile and unreliable and not safe for driving due to power failures. Towed car to Kia Cerritos. Car supposedly "fixed" (with other issues I've reported to KIA of America & CA BAR/DMV) Currently 12V battery is not holding charge as of 4/27/26, 4/28/26, and 5/2/26. I received a letter from KIA stating ICCU and inability to charge, Keep this Letter in your Glove Box for a free diagnosis and possible no cost servicing. As an older American this is inherently unsafe, as I travel for work and cannot be stuck on the road. The vehicle suddenly loses power in traffic. It simply stops running. This is my 5th attempt to file this very complaint between April and 6/14/26.

NHTSA complaint #11744054 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

ICCU failure, a well known issue with these cars.

NHTSA complaint #11738207 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

Iccu failure with Kia ev6. Unreal that this car has not had a recall yet. It is totally unacceptable that this car can at any time fail. Car will not start and shut down while I was driving. Luckily I was beginning to park when it happened

NHTSA complaint #11737911 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

The ICCU unit failed. The message "Check Electrical System" appeared on the instrument cluster. Low-voltage battery voltage was 12.0V and vehicle speed was limited to 60 mph. Maximum speed was gradually reduced to 30 mph over a period of 40 minutes (voltage was 11.5 V) with minimal 12V loads. I pulled over and called a tow truck to the nearest service center. Kia confirmed the ICCU was defective and replaced the part under warranty.

NHTSA complaint #11737319 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

ICCU failed despite all prior recall updates being performed. Incident began when home circuit breaker tripped; vehicle subsequently refused Level 1 charging with "Check Electrical System" warning. Per dealer suggestion, tested public chargers. Level 3 (DC) worked, but upon connecting to Level 2 (AC/J1772), a loud "pop" occurred, and the public charging station immediately suffered a mechanical failure/shutdown. Vehicle then displayed "Stop vehicle and check power supply," and was unable to drive above 40mph (with a turtle icon visible on the dash) once I pulled away from the charging station. This created a significant safety hazard while navigating traffic. Within two hours, the 12V battery was completely depleted; vehicle was unresponsive and required a jump-start for towing. Dealer confirmed ICCU failure requiring replacement. The fact that the vehicle's internal failure caused the immediate malfunction of public infrastructure is deeply concerning, as was the loss of motive power on the road.

NHTSA complaint #11734074 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

My vehicle has been in the possession of Koons Kia of Owings Mills since March 15, 2026, for diagnosis and repair of this issue, with service beginning March 16, 2026. During this time, the dealership has replaced the 12-volt battery and performed a software update; however, the defect has not been corrected. On April 10, 2026, I was notified that the vehicle was ready for pickup. When I arrived on April 11, I found that the battery was completely discharged and the issue had not been resolved. Because the vehicle was not operational at the time of attempted pickup, it was not returned to me and remained in the dealership’s possession. I was contacted again on April 13, 2026, and informed that the vehicle had been repaired. When I returned to the dealership on April 14 to retrieve the vehicle, I again found that the battery was discharged and the defect persisted. As a result, the vehicle was not returned to me and has remained continuously in the dealership’s possession since March 15, 2026. As of today, the vehicle has been out of service for more than 30 consecutive days due to this defect, and multiple repair efforts have failed to resolve the issue. This ongoing condition substantially impairs the use, value, and reliability of the vehicle.

NHTSA complaint #11732973 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

*ICCU assembly and ICCU fuse fault (a kia recall SC327( NHTSA ID: 24V867000) for ICCU was performed months early but does't help AND iccu crash) *yes - cars stop workind in the midle of nower at 317 mile away from home with 5 persons in) *yes ( kia already performed recall SC327 for our car but doest help and the ICCU crash) *yes *yes-vehicle broke down while driving.Had to be towed to closest Kia dealer(the incidend hapened 317 miles away from our home Dacula GA 30019)

NHTSA complaint #11732210 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

Got in my car to leave a store and heard a loud pop and noticed a smell like an electric motor burning. Backed out of my space to drive home and the car displayed several error messages- Check electric vehicle system, turtle mode, power reduced. I was stranded and had to order a tow truck to be towed to the dealer and get a ride home.

NHTSA complaint #11732104 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

ICCU on my Kia EV6, this is a known issue, shouldn’t be bound by miles, as it’s not a mileage issue or concern! The warning was Stop Vehicle Check Power Supply!

NHTSA complaint #11732134 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

Repeated failed attempts to repair ICCU culminating in ICCU failure. May 15, 2024 – Initial repair attempt (ICCU-related recall/service). September 5, 2024 – VCMS logic recall performed. December 19, 2024 –second repair attempt for ICCU-related issue. October 16, 2025 – Limp-home logic recall performed. March 11, 2026- Vehicle experienced a complete loss of power and was rendered undrivable. Repeated attempts to avoid ICCU failure still resulted in said ICCU failure and a loss of propulsion event while vehicle was on the road.

NHTSA complaint #11730649 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

Vehicle charging. When charging at home or public charging stations. It sometimes automatically shuts off before it gets to limit set.

NHTSA complaint #11729218 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

I was driving 40mph and received a yellow error message along the lines of "electrical system issue, please check" and my speed was limited to 25mph. After trying to get the car to a safe location (as I was on a narrow two-lane road), the error changed to a blinking red error and my speed was further limited to 12mph. I was unable to get the car one mile to the dealer for service, so I stopped the car in a parking lot and had it towed to the dealer. The dealer diagnosed the problem and replaced the ICCU (2nd time on this car) and the 12 volt battery.

NHTSA complaint #11728041 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

My (EV6) failed to charge on both Level 1 and Level 2 charging. A “Check Electrical Vehicle System” message appeared on my dashboard. I took my vehicle to my nearest dealership, where the technician confirmed a faulty ICCU. Fortunately, my vehicle was drivable, and this failure occurred at home rather than on the highway, which could have been a significantly more serious issue. A part has been ordered, and the vehicle has been in the shop going on two weeks.

NHTSA complaint #11726334 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

ICCU failure

NHTSA complaint #11725320 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

ICCU Failure. It's been replaced by Kia under warranty. Initially Level 2 charging failed multiple times. Luckily mine didn't die on the road, but it very well could've like others reported.

NHTSA complaint #11725085 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

In November 2025, after charging car overnight, backed out of driveway and began to drive. Within 100 feet, received red error message and tone: “Stop vehicle and check power supply”. Stopped the vehicle and got it towed to Kia dealer, who confirmed that the ICCU had failed, despite the car having received the software patch purporting to fix the problem. The ICCU was replaced under warranty within a week. We were fortunate that this occured very close to home, without safety consequences. Ten minutes later, the car would have been travelling at 65 on a highway with no shoulder for long stretches, which would have been very dangerous. This was a certified preowned EV6 with less than 9000 miles on it. The 12 volt battery was brand new, having been replaced 3 months earlier with an AGM battery as a possible preventative measure for this issue.

NHTSA complaint #11723608 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

ICCU failed. Towed to dealer and awaiting a replacement.

NHTSA complaint #11722545 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

ICCU failed (first of two incidents).

NHTSA complaint #11722549 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

The ICCU fuse blew. As I was driving, the car began to lose power. Fortunately I was able to pull into a parking lot before I lost all power. It's the same issue as the recall SC327Y1 from NHTSA, which occurred although the software update had already been performed previously. The dealer is replacing the ICCU and ICCU fuse under SC327Y1 after inspecting it. I did receive a warning as I was driving that the car was low on power.

NHTSA complaint #11722556 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

ICCU failure and IVCU fuse failure

NHTSA complaint #11721977 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

The component that is seeming to fail in most KIA EV6's is the ICCU assembly. This is the component that failed in my KIA EV6 GT. Part# 364-1XFA0AQQK Also the ICCU Fuse, Part#375F2-GI040QQK FUSE-HIGH VOLTAGE. My safety and everyone around me was put at risk when the vehicle loss power due to this ICCU failure. As I entered the highway the vehicle starts loosing power. The vehicle gradually lost power more and more over time. I was able to make it to an exit driving at approximately 20-30 mph, and was able to drive it back to my house where it was then towed to a dealership. The problem has been confirmed by the dealer. I have the invoice to prove the repair of the ICCU. Yes there were warning messages on the screen when the ICCU failed. First, there was an audible "POP" which was the fuse blowing first. Once the fuse blows, it slowly kills the 12v battery and the car then looses power and you're no longer able to drive the vehicle. At that point, the ICCU is blown. The error message showing on the screen was: "CHECK ELECTRIC VEHICLE SYSTEM". Then the display starts blinking red and displays "STOP VEHICLE AND CHECK POWER SUPPLY". I have all the screenshots of the error messages the vehicle displays. The text message that is attached to this complaint is the service tech informing me that the 12v battery that they charged me $366.66 for, DID NOT FIX THE ISSUE. Yet they still charged me for the battery. This dealerships service department had my car from January 21, 2026 to March 4, 2026. A total of 42 days. At the time of the text message, it had already been past one month. I would like to be reimbursed for this cost.

NHTSA complaint #11722118 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

1st instance: Battery Coolant errors that occurred on and off. 2nd instance: The ICCU unit failed and car was not able to charge via level 2 and only fast charge. Car was still operable. Dealer replaced ICCU 3rd instance: The ICCU failed and car was rendered inoperable. Dealer Replaced ICCU. We are now on our third ICCU since we purchased the car in 11/26/2022. This would be considered a lemon law

NHTSA complaint #11721594 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

While charging my vehicle at a level 2 charging station, my vehicle ceased charging. I received no other warnings or symptoms prior to my vehicle ceasing to charge. Upon being alerted by the Kia Access app that the charging stopped, I went to check my vehicle and none of my doors would unlock in response to the buttons on my keys. I had to manually unlock my driver side door in order to enter my vehicle. I attempted to start my vehicle and unplug/re-plug in the charger, but my vehicle would not start or charge. Using a portable jump starter, I was able to jump start my vehicle and begin charging again. However, after approximately 5 minutes of charging, my vehicle stopped charging and once again would not start. At that point, I called for my vehicle to be towed to a Kia Service Center. The Kia Service Center was able to reproduce the problem of my vehicle not starting or charging and informed me that there was an internal short circuit caused by a bad Integrated Charging Control Unit (ICCU). The bad ICCU shorted my ICCU fuse, resulting in the draining of my 12-volt battery. The ICCU and fuse were replaced at no cost to me. Although my vehicle is available for inspection upon request, the parts that malfunctioned have been replaced with new, functioning parts. My safety or the safety of others were not at risk in this situation, but I was fortunate that my 12-volt battery died while parked and charging, not while I was driving, which could have caused an accident.

NHTSA complaint #11721162 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

While the vehicle was on the charger, the ICCU failed which then caused then fried my JuiceBox EV40 charger and flipped the dedicated circuit breaker. The car has since been repaired. I am concerned that this is a dangerous failure. If it happened on the road it potentially left me without propulsion. I'm also concerned that but for the circuit breaker functioning as designed it could have caused an electrical fire. My understanding is that this has been an ongoing problem with Kia and Hyundai EVs. I do not believe that Kia/Hyundai are taking responsibility for fixing the problem that have not plagued other manufacturers.

NHTSA complaint #11720624 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

On April 24, 2025, I plugged my Kia EV6 into my 48-amp hardwired ChargePoint HomeFlex at 7:26 PM. Around 10:30 PM I heard a noise outside but did not investigate. At 12:25 AM I noticed I had not received a “charging complete” notification. The Kia Connect app showed the vehicle at 74% and no longer charging. The ChargePoint app was unresponsive. The next morning I found the charger’s 60-amp breaker had tripped. After resetting the breaker and rebooting the charger, the EV6 would not start charging and displayed no “Charging started” or “Charging unsuccessful” message. I then attempted to charge using a portable Tesla Level 1 charger on a 120V GFCI outlet. The EV6 briefly announced “Charging started,” but the dash showed no charging data. The outlet’s GFCI breaker tripped. After resetting, the breaker immediately tripped again when reconnecting the vehicle. I attempted to drive to a nearby DC fast charger. Upon shifting into drive, the vehicle displayed “Check electric vehicle system” and entered power-limited mode (would not exceed 20 MPH). I returned home. While backing into my driveway, the vehicle triggered a red alert with “Stop vehicle and check power supply.” The vehicle was towed to a Kia dealership. They diagnosed a failed ICCU (Integrated Charging Control Unit) and high-voltage fuse. The ICCU recall issue is known for this model. Repairs took over two weeks due to parts delays. The ICCU and high-voltage fuse were replaced. The ICCU failure also damaged my home ChargePoint charger, which required replacement under warranty.

NHTSA complaint #11720337 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

While driving the car we heard a loud pop in the cabin. That was followed by electrical warning lights on the dash. WE were only about a mile from home and did make it back safely at greatly reduced speed. The ICCU was confirmed to have failed by the dealership. The part was replaced. If we had been traveling on the highway it might have been difficult to find a safe place to exit the roadway.

NHTSA complaint #11720542 — an unverified report by a vehicle owner.