2020 KIA Niro EV problems

UNKNOWN OR OTHER

I am submitting a complaint regarding a safety issue with the rearview camera on my 2020 Kia Niro EV. VIN # [XXX] The rearview camera display has stopped functioning properly. Based on technical research and driver community reports, this issue appears to stem from an electrical surge that causes the camera circuit to malfunction. Upon checking owner forums, I became aware of an active manufacturer campaign/recall (Kia Recall SC342) related to this fault. However, I have not received any official recall notification or letter from Kia regarding my vehicle. Because a non-functioning rearview camera significantly reduces rear visibility and poses a clear safety hazard, I request that the NHTSA review this defect and ensure affected owners are properly notified and provided with a repair solution. Thank you for your assistance in investigating this safety concern. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11758875 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

I am submitting a complaint regarding a safety issue with the rearview camera on my 2020 Kia Niro EV. VIN # [XXX] The rearview camera display has stopped functioning properly. Based on technical research and driver community reports, this issue appears to stem from an electrical surge that causes the camera circuit to malfunction. Upon checking owner forums, I became aware of an active manufacturer campaign/recall (Kia Recall SC342) related to this fault. However, I have not received any official recall notification or letter from Kia regarding my vehicle. Because a non-functioning rearview camera significantly reduces rear visibility and poses a clear safety hazard, I request that the NHTSA review this defect and ensure affected owners are properly notified and provided with a repair solution. Thank you for your assistance in investigating this safety concern. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11758875 — an unverified report by a vehicle owner.

BACK OVER PREVENTION

The contact owns a 2020 Kia Niro EV. The contact stated that the rearview camera intermittently failed to display an image when the vehicle was shifted into reverse. The contact stated that reverse engaged normally, and the audible alert was sounded; however, the display screen periodically remained blank. The contact stated that the failure was intermittent but had occurred several times. The contact stated that the rearview camera operated properly for a while before the failure reoccurred. The vehicle was taken to a dealer prior to the expiration of the warranty. The dealer was unable to duplicate the failure, and the vehicle was not repaired. The manufacturer was notified of the failure and suggested that the vehicle be taken for additional diagnostic tests, and the dealer would consult with technical assistance from the manufacturer to determine how to repair the vehicle. The failure mileage was approximately 11,000.

NHTSA complaint #11745741 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

The contact owns a 2020 Kia Niro EV. The contact stated that the vehicle was repaired under an undisclosed recall on two separate occasions; however, the part failed a third time after the vehicle was repaired. The manufacturer declined to offer additional repairs under the recall. The contact referenced NHTSA Campaign Number: 22V899000 (ELECTRICAL SYSTEM); and associated the failures with the recall. The vehicle was driven to a dealer but was not repaired. The manufacturer was notified of the failure. The failure mileage was 55,000.

NHTSA complaint #11716865 — an unverified report by a vehicle owner.

UNKNOWN OR OTHER

I had just left my doctor after a protracted visit and was almost late for dinner guests. I noticed a thumping and thought it was the road, but it was a 3/8" bolt in my tire tread.I pulled up at Costco, hoping they could repair it quickly but was told I had to wait 2.5 hours when I had guests coming in an hour. I decided I would have to change the tire. When opening the trunk I found there is no spare, but saw a kit to fix the flat, which I vaguely remember reading about. I'm in a huge hurry to get home but I open the Owner's manual and there is: NADA about the flat repair. So I look at the components. There is a container of the repair solution and a pump with cartoons on it and a hose with a needle to insert into the puncture. After studying the cartoons for about 5 minutes (I am a highly technical, retired 82 year old ex IT professional), I figured out how to connect the can into the pump the hose to the pump and the power cord into the cigarette lighter (how many people still smoke and what would happen if the 12v socket disappears). I was then able to try to repair the puncture but it was for nought as the hole - duh - was too big. I also apparently ruined any chance the repair shop could repair the hole. The tire shop said my repair solution ruined the chance to repair the tire. Heaven help me if I get a flat in the rural boondocks!!!!! My complaint is: 1. What if this happened on a dark 2 lane country road 100 miles from nowhere and I were a single female or aged, frail couple? How would they manage to put together the repair flat kit with the hieroglyphic documentation on the repair kit pump? Could they be stranded for days without food, water, survival gear like coats or blankets? 2. Not supplying a spare doughnut tire could be imperiling vulnerable people. 3. The Owner's manual does not mention tire repair at all.

NHTSA complaint #11687177 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING

The contact owns a 2021 Kia Niro. The contact stated that when the vehicle was started, the refill inverter coolant warning light illuminated. In addition, the contact stated that the refill inverter warning light illuminated while driving the vehicle. The vehicle was taken to the dealer where it was diagnosed with debris and corrosion in the inverters and electronic water pump. The contact was informed that the radiator and the water pump needed to be replaced. The vehicle was not repaired. The contact stated that in November 2023, the contact received Technical Service Bulletin: SA512, and the dealer attempted four times to perform the repair but was unsuccessful. In addition, the contact stated that the dealer who performed the Technical Service Bulletin: SA512, had not diagnosed the vehicle. The vehicle was taken to an alternate dealer, who investigated and informed the contact that the Technical Service Bulletin: SA512, repair was not properly performed, and stated that this was the reason for the corrosion and debris in the water pump. The manufacturer was made aware of the failure, and a case was filed. The contact stated that a buy-back by the manufacturer was requested; however, the buy-back request was denied. The failure mileage was approximately 44,910.

NHTSA complaint #11675157 — an unverified report by a vehicle owner.

UNKNOWN OR OTHER

There is a silver strip that runs horizontally along the middle of the dashboard from one side to the other. It’s made out of a very reflective material. During the midday hours, it brightly shines the sun directly into the driver’s and passenger’s eyes—it’s very blinding!–and makes it difficult and unsafe to drive. I can’t even begin to think about teaching our teenage son how to drive in this car because of this safety issue.

NHTSA complaint #11665097 — an unverified report by a vehicle owner.

VISIBILITY/WIPER

There is a silver strip that runs horizontally along the middle of the dashboard from one side to the other. It’s made out of a very reflective material. During the midday hours, it brightly shines the sun directly into the driver’s and passenger’s eyes—it’s very blinding!–and makes it difficult and unsafe to drive. I can’t even begin to think about teaching our teenage son how to drive in this car because of this safety issue.

NHTSA complaint #11665097 — an unverified report by a vehicle owner.

UNKNOWN OR OTHER

About 7 months ago, "Refill Inverter Coolant" warning came up. Since then, I've scheduled service appoitment wtih Van Nuys Kia dealership 5 times to resolve this issue, but even after recent appoitment 2 weeks ago, this warning is still came up on my dashboard. Every time I start the car, the persistent refill inverter coolant light comes on. I believe I am experiencing this issue because KIA and their dealership where I bought my car doesn't want take ownership of this issue and resolve it. I am deeply concerned about my safety and the safety of my children when I drive my Kia vehicle.

NHTSA complaint #11633536 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

About 7 months ago, "Refill Inverter Coolant" warning came up. Since then, I've scheduled service appoitment wtih Van Nuys Kia dealership 5 times to resolve this issue, but even after recent appoitment 2 weeks ago, this warning is still came up on my dashboard. Every time I start the car, the persistent refill inverter coolant light comes on. I believe I am experiencing this issue because KIA and their dealership where I bought my car doesn't want take ownership of this issue and resolve it. I am deeply concerned about my safety and the safety of my children when I drive my Kia vehicle.

NHTSA complaint #11633536 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

About 7 months ago, "Refill Inverter Coolant" warning came up. Since then, I've scheduled service appoitment wtih Van Nuys Kia dealership 5 times to resolve this issue, but even after recent appoitment 2 weeks ago, this warning is still came up on my dashboard. Every time I start the car, the persistent refill inverter coolant light comes on. I believe I am experiencing this issue because KIA and their dealership where I bought my car doesn't want take ownership of this issue and resolve it. I am deeply concerned about my safety and the safety of my children when I drive my Kia vehicle.

NHTSA complaint #11633536 — an unverified report by a vehicle owner.

WHEELS

vehicle started jerking suddenly and uncontrollably. It jerked to the side almost gliding into another vehicle there is a smell also coming from the car and wheels have extensive loss of threading due to abrupt change of speed and direction. Controlling the vehicle does this more regularly but this time I almost hit a vehicle to the side of me and I could not get cargo straight for a second it was a quick incident but it's pretty much made me want to check into this recall because it was very scary. And I don't know if it'll get worse because it seems to have gradually gotten worse and is messing up certain parts of the car that I need and I can tell the difference and I have not been in an accident thank God because I was able to control the vehicle but I do feel that it's only going to get worse and I don't like the smell I endure and I know that's one of the signs of the recall. But I do not like to drive with danger so think this is becoming more important.

NHTSA complaint #11628061 — an unverified report by a vehicle owner.

STEERING

vehicle started jerking suddenly and uncontrollably. It jerked to the side almost gliding into another vehicle there is a smell also coming from the car and wheels have extensive loss of threading due to abrupt change of speed and direction. Controlling the vehicle does this more regularly but this time I almost hit a vehicle to the side of me and I could not get cargo straight for a second it was a quick incident but it's pretty much made me want to check into this recall because it was very scary. And I don't know if it'll get worse because it seems to have gradually gotten worse and is messing up certain parts of the car that I need and I can tell the difference and I have not been in an accident thank God because I was able to control the vehicle but I do feel that it's only going to get worse and I don't like the smell I endure and I know that's one of the signs of the recall. But I do not like to drive with danger so think this is becoming more important.

NHTSA complaint #11628061 — an unverified report by a vehicle owner.

SERVICE BRAKES

vehicle started jerking suddenly and uncontrollably. It jerked to the side almost gliding into another vehicle there is a smell also coming from the car and wheels have extensive loss of threading due to abrupt change of speed and direction. Controlling the vehicle does this more regularly but this time I almost hit a vehicle to the side of me and I could not get cargo straight for a second it was a quick incident but it's pretty much made me want to check into this recall because it was very scary. And I don't know if it'll get worse because it seems to have gradually gotten worse and is messing up certain parts of the car that I need and I can tell the difference and I have not been in an accident thank God because I was able to control the vehicle but I do feel that it's only going to get worse and I don't like the smell I endure and I know that's one of the signs of the recall. But I do not like to drive with danger so think this is becoming more important.

NHTSA complaint #11628061 — an unverified report by a vehicle owner.

UNKNOWN OR OTHER

The interior instrument panel horizontal angled trim has a shiny metal surface that when the sun shines on it, reflects into the driver's eyes causing a blinding experience. The driver cannot see the instrument panel, the display, the controls, and causes a total white out/ washout of visibility. Due to a camera's light sensitivity and auto adjustment of same, pictures don't serve well as to the actual blinding experience.

NHTSA complaint #11590270 — an unverified report by a vehicle owner.

UNKNOWN OR OTHER

Car lost power, turtle warning lamp came on with “power limited” warning. This happened as I was slowing down in the fast lane of [XXX] just outside Novato CA. Fortunately, the cars behind me slowed down and stopped while I turned off the power and restarted the car. The car was fine after that, but this is the second time this has happened to us in less than a week. The other time it happened while we were idling at a red light. When the light turned green, the car lost power. We had to turn off the ignition and restart the vehicle. We will not drive the car again until we can get it repaired because of the fear for our safety. If the car had lost power while I was at full speed in the fast lane of the freeway, I could easily have been rear ended by a car traveling at the same speed or faster. We have not taken the car to a Kia dealership yet, but we will as soon as possible. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11577713 — an unverified report by a vehicle owner.

POWER TRAIN

Faulty EPCU and circuit board damaged from coolant leak, as described by Kia technician. Other components have been affected. Estimated $3,000 in parts left to replace. Total repair cost is looking to exceed $13,000. On last failure of car, I was driving as the Electical Vehicle Systems error occurred and the car went into neutral and when it slowed down, went into Park. Car would start and drive 10-15 feet before becoming inoperable again. Dealership says they fixed by adding coolant and they couldn't replicate the error. It took me 200 ft of driving to do it. I turned on the AC and the error happened. Could have been coincidental. Kia has declined/refused repairs because serious fault happened at 60,800 miles and they say its out of warranty. Issue had been going on for about 30,000 miles at that point with no resolution ever being reached. Car has been throwing errors and codes and repeated attempts to have Kia check my car for the recall that had been issued were ignored and i was told the recall wasnt the issue. April 29, 2023 was the first time I contacted Kia service about the Low Inverter Coolant message I was getting. Kia insisted that coolant just needed to be flushed. Coolant Issue persisted. They bled and flushed the system and put new coolant in. Issue peristed. Car was taken to dealership at least 3 or 4 times. On one occasion, technician informed me that if the coolant message goes away when you turn the car off and it doesn't constantly flash, there's no urgent issue. He was apparently misinformed. I have now had the exact thing happen to my car that the recall was meant to prevent. My car was produced in 8/20 so within recall time-frame. My car should be recalled and Kia should be made to rectify the situation. All repair documents and estimates are included in my submission.

NHTSA complaint #11569415 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

Faulty EPCU and circuit board damaged from coolant leak, as described by Kia technician. Other components have been affected. Estimated $3,000 in parts left to replace. Total repair cost is looking to exceed $13,000. On last failure of car, I was driving as the Electical Vehicle Systems error occurred and the car went into neutral and when it slowed down, went into Park. Car would start and drive 10-15 feet before becoming inoperable again. Dealership says they fixed by adding coolant and they couldn't replicate the error. It took me 200 ft of driving to do it. I turned on the AC and the error happened. Could have been coincidental. Kia has declined/refused repairs because serious fault happened at 60,800 miles and they say its out of warranty. Issue had been going on for about 30,000 miles at that point with no resolution ever being reached. Car has been throwing errors and codes and repeated attempts to have Kia check my car for the recall that had been issued were ignored and i was told the recall wasnt the issue. April 29, 2023 was the first time I contacted Kia service about the Low Inverter Coolant message I was getting. Kia insisted that coolant just needed to be flushed. Coolant Issue persisted. They bled and flushed the system and put new coolant in. Issue peristed. Car was taken to dealership at least 3 or 4 times. On one occasion, technician informed me that if the coolant message goes away when you turn the car off and it doesn't constantly flash, there's no urgent issue. He was apparently misinformed. I have now had the exact thing happen to my car that the recall was meant to prevent. My car was produced in 8/20 so within recall time-frame. My car should be recalled and Kia should be made to rectify the situation. All repair documents and estimates are included in my submission.

NHTSA complaint #11569415 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Faulty EPCU and circuit board damaged from coolant leak, as described by Kia technician. Other components have been affected. Estimated $3,000 in parts left to replace. Total repair cost is looking to exceed $13,000. On last failure of car, I was driving as the Electical Vehicle Systems error occurred and the car went into neutral and when it slowed down, went into Park. Car would start and drive 10-15 feet before becoming inoperable again. Dealership says they fixed by adding coolant and they couldn't replicate the error. It took me 200 ft of driving to do it. I turned on the AC and the error happened. Could have been coincidental. Kia has declined/refused repairs because serious fault happened at 60,800 miles and they say its out of warranty. Issue had been going on for about 30,000 miles at that point with no resolution ever being reached. Car has been throwing errors and codes and repeated attempts to have Kia check my car for the recall that had been issued were ignored and i was told the recall wasnt the issue. April 29, 2023 was the first time I contacted Kia service about the Low Inverter Coolant message I was getting. Kia insisted that coolant just needed to be flushed. Coolant Issue persisted. They bled and flushed the system and put new coolant in. Issue peristed. Car was taken to dealership at least 3 or 4 times. On one occasion, technician informed me that if the coolant message goes away when you turn the car off and it doesn't constantly flash, there's no urgent issue. He was apparently misinformed. I have now had the exact thing happen to my car that the recall was meant to prevent. My car was produced in 8/20 so within recall time-frame. My car should be recalled and Kia should be made to rectify the situation. All repair documents and estimates are included in my submission.

NHTSA complaint #11569415 — an unverified report by a vehicle owner.

POWER TRAIN

Drive unit defect in EV motor/reduction gear. These vehicles have a manufacturing defect that causes a percentage of them to experience a loud noise while under acceleration, loudest at around 30mph. It is described as a "card in spokes", "motor rumble", "wheel of fortune", "clicking/tapping" sound. There is a TSB that Kia has released for this issue, ELE234, but Kia continually denies and obstructs owners from getting their vehicles repaired under warranty. It typically begins quietly at around 20-30k miles, gradually getting louder. Currently at 68k, Kia continues to deny repairs. It has been inspected and diagnosed several times by a Kia dealership, acknowledging the defect referenced in their own TSB, but Kia will not authorize the repair.

NHTSA complaint #11560828 — an unverified report by a vehicle owner.

POWER TRAIN

-Abnormal Reduction Gear and/or EV motor Rumble noise as identified in KIA TSB-234. The car is available for inspection. -Car not working properly/increasing the risk of stall or breakdown while driving and therefore increasing the risk of collision/accident. There is a loss of power and increased revolution noise from the reduction gear/EV motor increasing the incidence of vehicle failure during operation and accident, therefore increasing the incidence of property and bodily injury/damage due to known issues by KIA currently being serviced only under TSB and not as a recall. -This problem was confirmed by the dealer technician. The technician also identified that a TSB exists for the identified issue. Per technician same issue has been previously serviced by the dealership for other Niro EV customers when under 100K (warranty period). Per the technician, this problem occurred outside of the 100K and would require authorization from KIA corporate. Kia customer service was contacted and was unwilling to resolve the issue. -Yes a test drive was performed with the technician who was knowledgeable about the issue and the TSB who immediately identified the issue as the one identified in TSB-234 and informed that some vehicles in the past have been serviced for the exact same issue but require KIA Motors authorization for service outside of 100K. KIA is unwilling to provide authorization. -No prior warning signs/warning lamps, Issues started happening after 100K. The dealer was notified at the time of service of another recall on the current vehicle. No resolution was provided for the safety issue being experienced.

NHTSA complaint #11557339 — an unverified report by a vehicle owner.

VEHICLE SPEED CONTROL

-Abnormal Reduction Gear and/or EV motor Rumble noise as identified in KIA TSB-234. The car is available for inspection. -Car not working properly/increasing the risk of stall or breakdown while driving and therefore increasing the risk of collision/accident. There is a loss of power and increased revolution noise from the reduction gear/EV motor increasing the incidence of vehicle failure during operation and accident, therefore increasing the incidence of property and bodily injury/damage due to known issues by KIA currently being serviced only under TSB and not as a recall. -This problem was confirmed by the dealer technician. The technician also identified that a TSB exists for the identified issue. Per technician same issue has been previously serviced by the dealership for other Niro EV customers when under 100K (warranty period). Per the technician, this problem occurred outside of the 100K and would require authorization from KIA corporate. Kia customer service was contacted and was unwilling to resolve the issue. -Yes a test drive was performed with the technician who was knowledgeable about the issue and the TSB who immediately identified the issue as the one identified in TSB-234 and informed that some vehicles in the past have been serviced for the exact same issue but require KIA Motors authorization for service outside of 100K. KIA is unwilling to provide authorization. -No prior warning signs/warning lamps, Issues started happening after 100K. The dealer was notified at the time of service of another recall on the current vehicle. No resolution was provided for the safety issue being experienced.

NHTSA complaint #11557339 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

-Abnormal Reduction Gear and/or EV motor Rumble noise as identified in KIA TSB-234. The car is available for inspection. -Car not working properly/increasing the risk of stall or breakdown while driving and therefore increasing the risk of collision/accident. There is a loss of power and increased revolution noise from the reduction gear/EV motor increasing the incidence of vehicle failure during operation and accident, therefore increasing the incidence of property and bodily injury/damage due to known issues by KIA currently being serviced only under TSB and not as a recall. -This problem was confirmed by the dealer technician. The technician also identified that a TSB exists for the identified issue. Per technician same issue has been previously serviced by the dealership for other Niro EV customers when under 100K (warranty period). Per the technician, this problem occurred outside of the 100K and would require authorization from KIA corporate. Kia customer service was contacted and was unwilling to resolve the issue. -Yes a test drive was performed with the technician who was knowledgeable about the issue and the TSB who immediately identified the issue as the one identified in TSB-234 and informed that some vehicles in the past have been serviced for the exact same issue but require KIA Motors authorization for service outside of 100K. KIA is unwilling to provide authorization. -No prior warning signs/warning lamps, Issues started happening after 100K. The dealer was notified at the time of service of another recall on the current vehicle. No resolution was provided for the safety issue being experienced.

NHTSA complaint #11557339 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

The contact owns a 2020 Kia Niro. The contact stated that after charging the battery to 80 percent, the vehicle immediately turned off while reversing out of the charging station. After restarting the vehicle and driving, the failure reoccurred. The vehicle was towed to the dealer who cleared the failure codes and tested drove the vehicle, but no failure was identified. The vehicle was not repaired. The manufacturer was not yet notified of the failure. The failure mileage was 17,972.

NHTSA complaint #11501010 — an unverified report by a vehicle owner.