FaultScore

FaultScore report

1991 Mazda RX-7 problems

Owners have filed 30 complaints about the 1991 Mazda RX-7 with NHTSA between 1995 and 2022. The largest single group is the seat belts.

Not graded

Too few complaints, or too short a model run, to compare fairly.

How this is worked out

The numbers

30

Complaints

0

Crashes reported

5

Fires reported

0

Injuries reported

144,000 mi

Median mileage at failure

Half of reported failures happened before this

0%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

How 1991 compares with every other Mazda RX-7

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 1991 Mazda RX-7

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Seat Belts 14 46.7%

Median failure at 106,000 miles

Fuel & Propulsion 5 16.7%

0 crashes, 2 fires · median 150,000 mi

Lights 3 10.0%
Engine & Cooling 3 10.0%

0 crashes, 2 fires · median 147,000 mi

Other & Unspecified 1 3.3%
Tires 1 3.3%

Median failure at 112,000 miles

Windows, Mirrors & Wipers 1 3.3%
Body & Structure 1 3.3%
Electrical System 1 3.3%

0 crashes, 1 fires · median 150,000 mi

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

75,000 – 99,999 miles 1 10.0%
100,000 – 149,999 miles 5 50.0%
150,000+ miles 4 40.0%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Aug 1995 peak 3 Sep 2022

NHTSA investigations into the 1991 Mazda RX-7

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

PE96027 Opened 16 Apr 1996 Closed 30 Sep 1996 SEAT BELTS

MAZDA RX7 AUTOMATIC SEAT BELT FAILURE

MALFUNCTION OF THE AUTOMATIC SEAT BELT SYSTEM

Recalls on the 1991 Mazda RX-7

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

United States — NHTSA

96V173000

SEAT BELTS:FRONT:WEBBING

THE RAIL OF THE AUTOMATIC SHOULDER BELT CAN WEAR SUFFICIENTLY SUCH THAT THE CABLE WHICH RETRACTS THE BUCKLE ASSEMBLY WILL BECOME JAMMED IN THE RAIL RENDERING THE SHOULDER BELT INOPERATIVE.

Risk: IN THE EVENT OF A VEHICLE COLLISION, THE OCCUPANT WOULD NOT BE ADEQUATELY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

at 150,000 miles Horn Lake, MS Fire

FUEL SYSTEM, GASOLINE

PULSATION DAMPER FAILURE. LEAKED FUEL. CAUSED ENGINE FIRE.

NHTSA complaint #10579077 — an unverified report by a vehicle owner.

at 150,000 miles Horn Lake, MS Fire

ELECTRICAL SYSTEM

PULSATION DAMPER FAILURE. LEAKED FUEL. CAUSED ENGINE FIRE.

NHTSA complaint #10579077 — an unverified report by a vehicle owner.

at 150,000 miles Horn Lake, MS Fire

ENGINE

PULSATION DAMPER FAILURE. LEAKED FUEL. CAUSED ENGINE FIRE.

NHTSA complaint #10579077 — an unverified report by a vehicle owner.

at 144,000 miles SAN Carlos, CA Fire

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 1991 MAZDA RX7. THE CONTACT STATED THAT WHILE DRIVING 20 MPH, ALL OF THE WARNING LAMPS ILLUMINATED ON THE INSTRUMENT PANEL AND THE ENGINE COMPARTMENT IGNITED INTO FLAMES. THE FIRE DEPARTMENT WAS NOTIFIED AND NO INJURIES WERE REPORTED. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 144,000. . UPDATED 03/26/12 *BF THE CONSUMER STATED PRIOR TO THE FIRE, THE ENGINE STARTED MISFIRING WHILE DRIVING UP A HILL AT 30 MPH. A SMELL OF FUEL WAS ALSO PRESENT. WITHIN ONE MILE OF THE MISFIRING, THE GAS PEDAL BECAME UNRESPONSIVE AND ALL THE WARNING LIGHTS ILLUMINATED AND THE ENGINE COMPARTMENT EXPLODED IN FLAMES. THERE WAS NO SMOKE, JUST BURNING FUEL. HE OPENED THE HOOD AND FLAMES SHOT UP 20 FEET IN THE AIR. UPDATED 05/07/12

NHTSA complaint #10451712 — an unverified report by a vehicle owner.

at 144,000 miles SAN Carlos, CA Fire

ENGINE AND ENGINE COOLING

TL* THE CONTACT OWNS A 1991 MAZDA RX7. THE CONTACT STATED THAT WHILE DRIVING 20 MPH, ALL OF THE WARNING LAMPS ILLUMINATED ON THE INSTRUMENT PANEL AND THE ENGINE COMPARTMENT IGNITED INTO FLAMES. THE FIRE DEPARTMENT WAS NOTIFIED AND NO INJURIES WERE REPORTED. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 144,000. . UPDATED 03/26/12 *BF THE CONSUMER STATED PRIOR TO THE FIRE, THE ENGINE STARTED MISFIRING WHILE DRIVING UP A HILL AT 30 MPH. A SMELL OF FUEL WAS ALSO PRESENT. WITHIN ONE MILE OF THE MISFIRING, THE GAS PEDAL BECAME UNRESPONSIVE AND ALL THE WARNING LIGHTS ILLUMINATED AND THE ENGINE COMPARTMENT EXPLODED IN FLAMES. THERE WAS NO SMOKE, JUST BURNING FUEL. HE OPENED THE HOOD AND FLAMES SHOT UP 20 FEET IN THE AIR. UPDATED 05/07/12

NHTSA complaint #10451712 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

Hicksville, NY

SEAT BELTS

My seatbelt motor and rail has a recall that the dealer confirmed it when I took it to them. My seatbelts get stuck sometimes causing safety concerns. The recall sent in 1996 from Mazda states the cable can wear sufficiently that the cable which retracts the buckle assembly will jam in the rail making it inoperative, if a collision the occupants will not be properly restrained.Recall states the dealer will extend warranty and replace shoulder belt rail and motor for the life of the vehicle. I took my car around October of 2021 they had the car and confirmed recall said they will call me when they get the parts, it’s September of 2022 and I haven’t gotten a call from them, when I call they tell me they don’t have them yet or say they know nothing regarding this car. Can someone help me to get this recall taken care of since I still own the car and have safety concerns with the seatbelts. Sometimes they get struck and don’t want to release properly.

NHTSA complaint #11484323 — an unverified report by a vehicle owner.

at 106,000 miles Hicksville, NY

SEAT BELTS

The contact owns a 1991 Mazda RX-7. The contact stated that the front driver's and passenger's side automatic seat belts failed to retract when the doors are opened. The dealer was made aware of the failure and informed the contact that they had the parts to repair the front passenger's side seat belt but not the parts for the front driver's side seat belt. The vehicle was not repaired. The manufacturer was made aware of the failure but provided no assistance. The contact related the failure to NHTSA Campaign Number: 96V173000 (Seat Belts). The failure mileage was approximately 106,000.

NHTSA complaint #11439995 — an unverified report by a vehicle owner.

Portland, OR

SEAT BELTS

I AM HEAVILY CONCERNED WITH THE MAJOR SAFETY ISSUES OF MY BELOVED MAZDA AND NEED YOUR HELP. MY SEAT BELT RETRACTORS ARE BROKEN (EMERGENCY), THE HORNS DO NOT WORK (EMERGENCY), MY REAR WINDSHIELD WIPER AND FLUIDS DO NOT WORK (VISIBILITY), MY BRAKE LIGHT IS ON(EMERGENCY), AND MY PULSATION DAMPER IS LEAKING FUEL (FIRE HAZARD). I HAVE READ MANY STORIES ABOUT RX7'S THAT WOULD CATCH ON FIRE DUE TO THE FUEL PULSATION DAMPERS LEAKING FUEL ONTO THE ENGINE, EVENTUALLY IGNITING THEIR WHOLE CAR TO ASHES.

NHTSA complaint #10654098 — an unverified report by a vehicle owner.

Portland, OR

VISIBILITY/WIPER

I AM HEAVILY CONCERNED WITH THE MAJOR SAFETY ISSUES OF MY BELOVED MAZDA AND NEED YOUR HELP. MY SEAT BELT RETRACTORS ARE BROKEN (EMERGENCY), THE HORNS DO NOT WORK (EMERGENCY), MY REAR WINDSHIELD WIPER AND FLUIDS DO NOT WORK (VISIBILITY), MY BRAKE LIGHT IS ON(EMERGENCY), AND MY PULSATION DAMPER IS LEAKING FUEL (FIRE HAZARD). I HAVE READ MANY STORIES ABOUT RX7'S THAT WOULD CATCH ON FIRE DUE TO THE FUEL PULSATION DAMPERS LEAKING FUEL ONTO THE ENGINE, EVENTUALLY IGNITING THEIR WHOLE CAR TO ASHES.

NHTSA complaint #10654098 — an unverified report by a vehicle owner.

Portland, OR

FUEL/PROPULSION SYSTEM

I AM HEAVILY CONCERNED WITH THE MAJOR SAFETY ISSUES OF MY BELOVED MAZDA AND NEED YOUR HELP. MY SEAT BELT RETRACTORS ARE BROKEN (EMERGENCY), THE HORNS DO NOT WORK (EMERGENCY), MY REAR WINDSHIELD WIPER AND FLUIDS DO NOT WORK (VISIBILITY), MY BRAKE LIGHT IS ON(EMERGENCY), AND MY PULSATION DAMPER IS LEAKING FUEL (FIRE HAZARD). I HAVE READ MANY STORIES ABOUT RX7'S THAT WOULD CATCH ON FIRE DUE TO THE FUEL PULSATION DAMPERS LEAKING FUEL ONTO THE ENGINE, EVENTUALLY IGNITING THEIR WHOLE CAR TO ASHES.

NHTSA complaint #10654098 — an unverified report by a vehicle owner.

at 150,000 miles Horn Lake, MS Fire

FUEL SYSTEM, GASOLINE

PULSATION DAMPER FAILURE. LEAKED FUEL. CAUSED ENGINE FIRE.

NHTSA complaint #10579077 — an unverified report by a vehicle owner.

at 150,000 miles Horn Lake, MS Fire

ELECTRICAL SYSTEM

PULSATION DAMPER FAILURE. LEAKED FUEL. CAUSED ENGINE FIRE.

NHTSA complaint #10579077 — an unverified report by a vehicle owner.

at 150,000 miles Horn Lake, MS Fire

ENGINE

PULSATION DAMPER FAILURE. LEAKED FUEL. CAUSED ENGINE FIRE.

NHTSA complaint #10579077 — an unverified report by a vehicle owner.

at 144,000 miles SAN Carlos, CA Fire

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 1991 MAZDA RX7. THE CONTACT STATED THAT WHILE DRIVING 20 MPH, ALL OF THE WARNING LAMPS ILLUMINATED ON THE INSTRUMENT PANEL AND THE ENGINE COMPARTMENT IGNITED INTO FLAMES. THE FIRE DEPARTMENT WAS NOTIFIED AND NO INJURIES WERE REPORTED. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 144,000. . UPDATED 03/26/12 *BF THE CONSUMER STATED PRIOR TO THE FIRE, THE ENGINE STARTED MISFIRING WHILE DRIVING UP A HILL AT 30 MPH. A SMELL OF FUEL WAS ALSO PRESENT. WITHIN ONE MILE OF THE MISFIRING, THE GAS PEDAL BECAME UNRESPONSIVE AND ALL THE WARNING LIGHTS ILLUMINATED AND THE ENGINE COMPARTMENT EXPLODED IN FLAMES. THERE WAS NO SMOKE, JUST BURNING FUEL. HE OPENED THE HOOD AND FLAMES SHOT UP 20 FEET IN THE AIR. UPDATED 05/07/12

NHTSA complaint #10451712 — an unverified report by a vehicle owner.

at 144,000 miles SAN Carlos, CA Fire

ENGINE AND ENGINE COOLING

TL* THE CONTACT OWNS A 1991 MAZDA RX7. THE CONTACT STATED THAT WHILE DRIVING 20 MPH, ALL OF THE WARNING LAMPS ILLUMINATED ON THE INSTRUMENT PANEL AND THE ENGINE COMPARTMENT IGNITED INTO FLAMES. THE FIRE DEPARTMENT WAS NOTIFIED AND NO INJURIES WERE REPORTED. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 144,000. . UPDATED 03/26/12 *BF THE CONSUMER STATED PRIOR TO THE FIRE, THE ENGINE STARTED MISFIRING WHILE DRIVING UP A HILL AT 30 MPH. A SMELL OF FUEL WAS ALSO PRESENT. WITHIN ONE MILE OF THE MISFIRING, THE GAS PEDAL BECAME UNRESPONSIVE AND ALL THE WARNING LIGHTS ILLUMINATED AND THE ENGINE COMPARTMENT EXPLODED IN FLAMES. THERE WAS NO SMOKE, JUST BURNING FUEL. HE OPENED THE HOOD AND FLAMES SHOT UP 20 FEET IN THE AIR. UPDATED 05/07/12

NHTSA complaint #10451712 — an unverified report by a vehicle owner.

at 211,000 miles Forest Hills, NY

FUEL SYSTEM, GASOLINE

MAZDA'S RX-7 MODEL FC3S FROM MODEL YEAR 1986-1992'S FUEL PULSATION DAMPER HAS AN ISSUE THAT IT WILL LEAK, SINCE THE DEVICE SITS ON TOP OF THE ENGINE SO IF THE TIMING IS RIGHT, AN ENGINE FIRE WILL START. IT IS A VERY WELL KNOWN ISSUE IN THE RX-7 COMMUNITY. IM SURPRISED NO ONE EVER FILED A COMPLAIN OVER THIS. 1986-1988'S FUEL PULSATION DAMPER IS VERY PRONE TO THIS DEFECT, THEY CHANGED THE DESIGN AND USE THEM ON LATER MODEL YEAR OF RX-7 FROM 1989-1992, BUT IT WILL STILL LEAK.

NHTSA complaint #10386960 — an unverified report by a vehicle owner.

at 127,940 miles Danville, CA

SEAT BELTS:FRONT:WEBBING

TL*THE CONTACT OWNS A 1991 MAZDA RX7. THE CONTACT STATED THAT THE VEHICLE WAS INSTALLED WITH AN AUTOMATIC SEAT BELT THAT DID NOT FUNCTION AT ALL. THE VEHICLE WAS REPAIRED UNDER NHTSA CAMPAIGN ID NUMBER 96V173000 (SEAT BELTS:FRONT:WEBBING) IN 1997. THE CONTACT WAS INFORMED THAT THE SEAT BELT WOULD BE COVERED UNDER WARRANTY FOR THE LIFE OF THE VEHICLE. THE DEALER STATED THAT THE VEHICLE WOULD NOT BE REPAIRED. THE MAZDA CUSTOMER SERVICE MANAGER STATED THAT HE WOULD CONSULT WITH THE CONTACT AT A LATER DATE. THE PURCHASE DATE AND NUMBER OF CYLINDERS WERE UNKNOWN. THE CURRENT MILEAGE WAS 127,980 AND FAILURE MILEAGE WAS 127,940.

NHTSA complaint #10216631 — an unverified report by a vehicle owner.

at 112,000 miles Towson, MD

TIRES:TREAD/BELT

ON SUNDAY EVENING 5/23/04 AT 10:00 PM I EXPERIENCED A TIRE FAILURE/TREAD SEPARATION ON THE LEFT REAR TIRE OF MY CAR WHILE DRIVING 65 MPH ON I-95 NORTH IN HARFORD COUNTY, MD. CONSIDERABLE DAMAGE WAS SUSTAINED BY THE CAR, BUT IT DID NOT ROLL, AND THERE WAS NO OTHER PROPERTY DAMAGE. THE TIRE WAS A PACEMARK RADIAL SR60, SIZE P205/60R15 90S, MADE IN BRAZIL BUT PURCHASED AT A SERVICE STATION IN MONTGOMERY COUNTY, MARYLAND. THERE IS SOME REFERENCE ON THE INTERNET THAT THIS TIRE COMPANY IS A SUBSUDUARY OF KELLY SPRINGFIELD.

NHTSA complaint #10086368 — an unverified report by a vehicle owner.

at 88,000 miles Olney, MD

SEAT BELTS:FRONT:RETRACTOR

FRONT SEAT BELTS WERE NOT RETRACTING. THIS MADE IT IMPOSSIBLE FOR FRONT PASSENGERS TO WEAR SEAT BELTS. RECALL 96V17000 WAS ISSUED ON THIS PROBLEM; HOWEVER, DEALER REFUSED TO REPAIR THE SEAT BELTS BECAUSE THIS VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO VIN.

NHTSA complaint #10053563 — an unverified report by a vehicle owner.

Paramont, CA

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL

DUE TO DEFECTIVE FUEL RAIL, CONNECTED TO FUEL INJECTION SYSTEM, LEAKS FUEL ONTO ENGINE COMPARTMENT, WHICH MAY HAVE CAUSE A FIRE. COMMON PROBLEM. DEALER NEEDED TO REPLACE FUEL RAIL. *AK THERE WAS EXCESSIVE FUEL SMELL AROUND THE VEHICLE WITH THE HOOD CLOSED. THE FUEL RAIL AND EXHAUST MANIFOLD ARE ON THE SAME SIDE.

NHTSA complaint #877752 — an unverified report by a vehicle owner.

Hayward, CA

EXTERIOR LIGHTING

AS I WAS DRIVING HOME ONE EVENING AT APPROXIMATELY 11:30PM IN MY 1991 MAZDA RX7, MY INTERIOR GAUGE LIGHTS SUDDENLY WENT OUT. I PULLED OVER TO CHECK THE OTHER LIGHTS ON THE OUTSIDE OF MY CAR. THE PARKING LIGHTS, TAIL LIGHTS AND ALL SIDE MARKER LIGHTS WERE NOT WORKING. I CHECKED FOR A BLOWN FUSE AND THE FUSE WAS OK. I HAVE TALKED WITH MY "MAZDA" MECHANIC AND HE SAID THAT HE HAS COME ACROSS MANY RX7'S THAT HAVE THE SAME PROBLEM.

NHTSA complaint #725840 — an unverified report by a vehicle owner.

Hayward, CA

EXTERIOR LIGHTING:TAIL LIGHTS

AS I WAS DRIVING HOME ONE EVENING AT APPROXIMATELY 11:30PM IN MY 1991 MAZDA RX7, MY INTERIOR GAUGE LIGHTS SUDDENLY WENT OUT. I PULLED OVER TO CHECK THE OTHER LIGHTS ON THE OUTSIDE OF MY CAR. THE PARKING LIGHTS, TAIL LIGHTS AND ALL SIDE MARKER LIGHTS WERE NOT WORKING. I CHECKED FOR A BLOWN FUSE AND THE FUSE WAS OK. I HAVE TALKED WITH MY "MAZDA" MECHANIC AND HE SAID THAT HE HAS COME ACROSS MANY RX7'S THAT HAVE THE SAME PROBLEM.

NHTSA complaint #725840 — an unverified report by a vehicle owner.

Hayward, CA

EXTERIOR LIGHTING:BACK UP LIGHTS

AS I WAS DRIVING HOME ONE EVENING AT APPROXIMATELY 11:30PM IN MY 1991 MAZDA RX7, MY INTERIOR GAUGE LIGHTS SUDDENLY WENT OUT. I PULLED OVER TO CHECK THE OTHER LIGHTS ON THE OUTSIDE OF MY CAR. THE PARKING LIGHTS, TAIL LIGHTS AND ALL SIDE MARKER LIGHTS WERE NOT WORKING. I CHECKED FOR A BLOWN FUSE AND THE FUSE WAS OK. I HAVE TALKED WITH MY "MAZDA" MECHANIC AND HE SAID THAT HE HAS COME ACROSS MANY RX7'S THAT HAVE THE SAME PROBLEM.

NHTSA complaint #725840 — an unverified report by a vehicle owner.

Chester, NJ

UNKNOWN OR OTHER

PAINT ON HOOD AND ROOF OF VEHICLE IS PEELING. HAVE HEARD FROM OTHER PEOPLE WITH SIMILAR PROBLEM. MY MAZDA DEALER'S BODY SHOP HAS SAID THEY HAVE PAINTED OTHER CARS WITH THE SAME PROBLEM DO TO IMPROPER ADHESI VE PROCEDURES USED AT FACTORY, WHEN PAINTING VEHILCE ORIGINALLY.

NHTSA complaint #713723 — an unverified report by a vehicle owner.

Saint Inigoes, MD

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

ENGINE FAILED.

NHTSA complaint #520446 — an unverified report by a vehicle owner.

Bowie, MD

SEAT BELTS:FRONT:WEBBING

SHOULDER BELT MECHANISM FAILED.

NHTSA complaint #515267 — an unverified report by a vehicle owner.

Austin, TX

STRUCTURE:FRAME AND MEMBERS

PAINT IS PEELING OFF THE VEHICLE.

NHTSA complaint #514190 — an unverified report by a vehicle owner.

Covington, GA

SEAT BELTS:FRONT:BUCKLE ASSEMBLY

SHOULDER BELT BUCKLE OPENED WHEN STRUCK FROM BEHIND.

NHTSA complaint #512607 — an unverified report by a vehicle owner.

Covington, GA

SEAT BELTS:FRONT:RETRACTOR

SET BELT RETRACTOR JAMS.

NHTSA complaint #512607 — an unverified report by a vehicle owner.

Madison, AL

SEAT BELTS

AUTOMATIC SHOULDER STRAP ON DRIVER'S SIDE INOPERATIVE, CABLE COMES OFF TRACK AND OUT OF MOLDING.

NHTSA complaint #509646 — an unverified report by a vehicle owner.