FaultScore

Mazda RX-7 fuel system problems

36 of the 205 complaints filed about the Mazda RX-7 are about the fuel system — 18% of everything owners reported. The worst model year for it is 1993.

36

Complaints

18%

Share of all complaints

0

Crashes

16

Fires

Fuel & Propulsion complaints by model year

1987 RX-7 1 2.8%

Median failure at 86,831 miles

1990 RX-7 2 5.6%

Median failure at 153,000 miles

1991 RX-7 5 13.9%

Median failure at 150,000 miles

1993 RX-7 23 63.9%

Median failure at 112,000 miles

1994 RX-7 5 13.9%

Median failure at 147,900 miles

What owners said

1987 Mazda RX-7 at 86,831 miles Eagle Point, OR Fire

FUEL/PROPULSION SYSTEM

VEHICLE CAUGHT ON FIRE IN ENGINE COMPARTMENT FIRE DEPARTMENT PUT IT OUT BEEN SITTING EVER SINCE

NHTSA complaint #11030072 — an unverified report by a vehicle owner.

1991 Mazda RX-7 Portland, OR

FUEL/PROPULSION SYSTEM

I AM HEAVILY CONCERNED WITH THE MAJOR SAFETY ISSUES OF MY BELOVED MAZDA AND NEED YOUR HELP. MY SEAT BELT RETRACTORS ARE BROKEN (EMERGENCY), THE HORNS DO NOT WORK (EMERGENCY), MY REAR WINDSHIELD WIPER AND FLUIDS DO NOT WORK (VISIBILITY), MY BRAKE LIGHT IS ON(EMERGENCY), AND MY PULSATION DAMPER IS LEAKING FUEL (FIRE HAZARD). I HAVE READ MANY STORIES ABOUT RX7'S THAT WOULD CATCH ON FIRE DUE TO THE FUEL PULSATION DAMPERS LEAKING FUEL ONTO THE ENGINE, EVENTUALLY IGNITING THEIR WHOLE CAR TO ASHES.

NHTSA complaint #10654098 — an unverified report by a vehicle owner.

1991 Mazda RX-7 at 150,000 miles Horn Lake, MS Fire

FUEL SYSTEM, GASOLINE

PULSATION DAMPER FAILURE. LEAKED FUEL. CAUSED ENGINE FIRE.

NHTSA complaint #10579077 — an unverified report by a vehicle owner.

1991 Mazda RX-7 at 144,000 miles SAN Carlos, CA Fire

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 1991 MAZDA RX7. THE CONTACT STATED THAT WHILE DRIVING 20 MPH, ALL OF THE WARNING LAMPS ILLUMINATED ON THE INSTRUMENT PANEL AND THE ENGINE COMPARTMENT IGNITED INTO FLAMES. THE FIRE DEPARTMENT WAS NOTIFIED AND NO INJURIES WERE REPORTED. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 144,000. . UPDATED 03/26/12 *BF THE CONSUMER STATED PRIOR TO THE FIRE, THE ENGINE STARTED MISFIRING WHILE DRIVING UP A HILL AT 30 MPH. A SMELL OF FUEL WAS ALSO PRESENT. WITHIN ONE MILE OF THE MISFIRING, THE GAS PEDAL BECAME UNRESPONSIVE AND ALL THE WARNING LIGHTS ILLUMINATED AND THE ENGINE COMPARTMENT EXPLODED IN FLAMES. THERE WAS NO SMOKE, JUST BURNING FUEL. HE OPENED THE HOOD AND FLAMES SHOT UP 20 FEET IN THE AIR. UPDATED 05/07/12

NHTSA complaint #10451712 — an unverified report by a vehicle owner.

1991 Mazda RX-7 at 211,000 miles Forest Hills, NY

FUEL SYSTEM, GASOLINE

MAZDA'S RX-7 MODEL FC3S FROM MODEL YEAR 1986-1992'S FUEL PULSATION DAMPER HAS AN ISSUE THAT IT WILL LEAK, SINCE THE DEVICE SITS ON TOP OF THE ENGINE SO IF THE TIMING IS RIGHT, AN ENGINE FIRE WILL START. IT IS A VERY WELL KNOWN ISSUE IN THE RX-7 COMMUNITY. IM SURPRISED NO ONE EVER FILED A COMPLAIN OVER THIS. 1986-1988'S FUEL PULSATION DAMPER IS VERY PRONE TO THIS DEFECT, THEY CHANGED THE DESIGN AND USE THEM ON LATER MODEL YEAR OF RX-7 FROM 1989-1992, BUT IT WILL STILL LEAK.

NHTSA complaint #10386960 — an unverified report by a vehicle owner.

1994 Mazda RX-7 at 147,900 miles Citrus Hieghts, CA

FUEL SYSTEM, GASOLINE

MAZDA 1994 RX7 FD3S PULSATION DAMPENER FAILURE. CAUSED LOSS OF FUEL AND DAMAGE TO WIRE HARNESS. THE FUEL LEAKED ONTO AND INTO THE WIRE HARNESS AND CAUSED THE HARNESS TO BECOME SATURATED, DAMP AND BRITTLE. I ALSO HAD TO PAY TO REPLACE AND INSTALL NEW PULSATION DAMPENER, WIRE HARNESS, INTAKE GASKET AND A FEW OTHER PARTS DO TO THE PULSATION DAMPENER FAILURE. I ALSO HAD TO PAY FOR LABOR. TOTAL WAS AROUND $1600.00 USD. I AM NOT HAPPY AND I HEAR THIS DAMPER FAILS ALL THE TIME FOR MY LOCAL DEALER.

NHTSA complaint #10212593 — an unverified report by a vehicle owner.

1994 Mazda RX-7 at 147,900 miles Citrus Hieghts, CA

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

MAZDA 1994 RX7 FD3S PULSATION DAMPENER FAILURE. CAUSED LOSS OF FUEL AND DAMAGE TO WIRE HARNESS. THE FUEL LEAKED ONTO AND INTO THE WIRE HARNESS AND CAUSED THE HARNESS TO BECOME SATURATED, DAMP AND BRITTLE. I ALSO HAD TO PAY TO REPLACE AND INSTALL NEW PULSATION DAMPENER, WIRE HARNESS, INTAKE GASKET AND A FEW OTHER PARTS DO TO THE PULSATION DAMPENER FAILURE. I ALSO HAD TO PAY FOR LABOR. TOTAL WAS AROUND $1600.00 USD. I AM NOT HAPPY AND I HEAR THIS DAMPER FAILS ALL THE TIME FOR MY LOCAL DEALER.

NHTSA complaint #10212593 — an unverified report by a vehicle owner.

1990 Mazda RX-7 at 153,000 miles Mchenry, IL Fire

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL

UNDER NORMAL DRIVING CONDITIONS, THE PULSATION DAMENER ON THE PRIMARY FUEL RAIL FAILED, SPRAYING FUEL OVER THE ENTIRE ENGINE BAY, WHICH RESULTED IN A FIRE OF THE COMPARTMENT, WHICH WAS QUICKLY EXTINGUISHED VIA HANDHELD FIRE EXTINGUISHER. THE PART WAS REPLACED, AT A HIGH COST, DUE TO THE FACT THAT THE WHOLE FUEL RAIL MUST BE REPLACED TO CORRECT THE PROBLEM.

NHTSA complaint #10138372 — an unverified report by a vehicle owner.

1993 Mazda RX-7 at 135,000 miles Orlando, FL

FUEL SYSTEM, OTHER

FUEL PUSTATION DAMPNER SPONTANEOUSLY FAILED AND BEGAN SPRAYING A 6" STREAM OF FUEL UNDER THE UPPER INTAKE MANIFOLD. THANK GOD I NOTICED THE SMELL OR THIS WOULD HAVE BEEN A VERY NASTY ENGINE FIRE. THE FUEL LEAKS DOWN FROM THE FPD AND RUNS OFF ONTO THE TURBO ASSEMBLY. SCC ***DIMSII IVOQ ENTRY POSTED AFTER 12/12/02 CUT-OVER TO ARTEMIS***770788

NHTSA complaint #10006667 — an unverified report by a vehicle owner.

1993 Mazda RX-7 West Hollywood, CA Fire

FUEL SYSTEM, GASOLINE:DELIVERY

I NOTICED WHITE SMOKE COMING INTO THE CAR WHILE DRIVING TO WORK. I STOPPED THE CAR RIGHT AWAY AND OPENED THE HOOD TO SEE THE BACK OF THE ENGINE ON FIRE. I PUT THE FIRE OUT WITH A FIRE EXTINGUISHER AND HAD THE CAR TOWED TO A MAZDA ROTARY ENGINE SPECIALIST. I WAS INFORMED BY THE MECHANIC THAT THE FIRE WAS A RESULT OF THE FAULTY FACTORY FUEL LINE AND THE FUEL INJECTION SYSTEM, WHICH ARE A WELL KNOWN PROBLEM BY MAZDA MECHANICS. THE MECHANIC TOLD ME THAT THESE FIRES HAPPEN QUITE FREQUENTLY IN 1993-1996 RX-7'S AS WELL AS IN THE PRIOR BODY STYLE. I COULD HAVE BEEN SERIOUSLY INJURED FROM THIS INCIDENT, AND MY CAR NOW NEEDS OVER $3,000 WORTH OF REPAIRS, ALL DUE TO A KNOWN PROBLEM THAT HAS NEVER BEEN RECALLED. PLEASE HELP ME. DT

NHTSA complaint #770498 — an unverified report by a vehicle owner.

1993 Mazda RX-7 West Hollywood, CA Fire

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

I NOTICED WHITE SMOKE COMING INTO THE CAR WHILE DRIVING TO WORK. I STOPPED THE CAR RIGHT AWAY AND OPENED THE HOOD TO SEE THE BACK OF THE ENGINE ON FIRE. I PUT THE FIRE OUT WITH A FIRE EXTINGUISHER AND HAD THE CAR TOWED TO A MAZDA ROTARY ENGINE SPECIALIST. I WAS INFORMED BY THE MECHANIC THAT THE FIRE WAS A RESULT OF THE FAULTY FACTORY FUEL LINE AND THE FUEL INJECTION SYSTEM, WHICH ARE A WELL KNOWN PROBLEM BY MAZDA MECHANICS. THE MECHANIC TOLD ME THAT THESE FIRES HAPPEN QUITE FREQUENTLY IN 1993-1996 RX-7'S AS WELL AS IN THE PRIOR BODY STYLE. I COULD HAVE BEEN SERIOUSLY INJURED FROM THIS INCIDENT, AND MY CAR NOW NEEDS OVER $3,000 WORTH OF REPAIRS, ALL DUE TO A KNOWN PROBLEM THAT HAS NEVER BEEN RECALLED. PLEASE HELP ME. DT

NHTSA complaint #770498 — an unverified report by a vehicle owner.

1993 Mazda RX-7 at 89,000 miles Roseville, CA

FUEL SYSTEM, GASOLINE

FUEL LEAKS HAVE DEVELOPED FROM THE PRIMARY INJECTORS AND FUEL LINES. *AK *NLM

NHTSA complaint #8016155 — an unverified report by a vehicle owner.

1990 Mazda RX-7 Bloomington, MN

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

PUSATION DAMPNER ON PRIMARY FUEL DELIVERY RAIL DIAPHRAM FAILURE. GASOLINE LEAKAGE IN LARGE QUANTITIES RIGHT ABOVE HOT ENGINE. VERY SERIOUS FIRE HAZARD.. SEEMS TO BE A COMMON PROBLEM ON RX-7'S IN GENERAL. PERHAPS MAZDA SHOULD HAVE PLAED THE PD AWAY FROM THE ENGINE. EXCESSIVE HEAT MAY HAVE HARDENED DIAPHRAM TO POINT OF BREAKAGE. FUALTY DESIGN.

NHTSA complaint #764067 — an unverified report by a vehicle owner.

1994 Mazda RX-7 Smyrna, TN

FUEL SYSTEM, GASOLINE:DELIVERY

I CAME EXTREMELY CLOSE TO AN ENGINE FIRE. MY ENGINE BAY WAS SOAKED WITH FUEL. NOW HALF THE ENGINE HAS TO BE TAKEN OUT IN ORDER TO FIX THIS PROBLEM. I SHOULDNT HAVE TO FIX THIS. THE RX-7 HAS BEEN AROUND LONG ENOUGH TO BE ABLE TO COME UP WITH A SUITABLE FIX FOR THIS PROBLEM. I DONT WANT THIS TO HAPPEN AGAIN. IT IS VERY DANGEROUS. WHY IS THIS NOT ON THE FUEL SYSTEM RECALL FIX LIST. IT IS KNOW TO FAIL.

NHTSA complaint #760531 — an unverified report by a vehicle owner.

1993 Mazda RX-7 Henderson, NV Fire

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

PULSATION DAMPERS FAIL ON ALMOST ALL FI MAZDA RX-7S.

NHTSA complaint #759490 — an unverified report by a vehicle owner.

1994 Mazda RX-7 Foster City, CA Fire

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

COMMON FAILURE OF FUEL PLUSATION DAMPER RESULTS IN FUEL LEAK UNDER HOOD AND ENGINE FIRE. SHOULD ISSUE RECALL AND DESIGN STRONG PART.

NHTSA complaint #759069 — an unverified report by a vehicle owner.

1993 Mazda RX-7 Monrovia, MD

FUEL SYSTEM, GASOLINE

THE VEHICLE IS DEVELOPING A FUEL LEAK, CONSUMER STATES THE FUEL INJECTOR O RINGS LEAK ALSO. NLM

NHTSA complaint #560419 — an unverified report by a vehicle owner.

1994 Mazda RX-7 Escondido, CA

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

PULSATION DAMPER ON FUEL RAIL LEAKS FUEL ONTO ENGINE AND WIRING.

NHTSA complaint #738844 — an unverified report by a vehicle owner.

1991 Mazda RX-7 Paramont, CA

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL

DUE TO DEFECTIVE FUEL RAIL, CONNECTED TO FUEL INJECTION SYSTEM, LEAKS FUEL ONTO ENGINE COMPARTMENT, WHICH MAY HAVE CAUSE A FIRE. COMMON PROBLEM. DEALER NEEDED TO REPLACE FUEL RAIL. *AK THERE WAS EXCESSIVE FUEL SMELL AROUND THE VEHICLE WITH THE HOOD CLOSED. THE FUEL RAIL AND EXHAUST MANIFOLD ARE ON THE SAME SIDE.

NHTSA complaint #877752 — an unverified report by a vehicle owner.

1993 Mazda RX-7 Glendale, CA Fire

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

THERE WAS A FUEL LEAK THAT LED TO A FIRE, MECHANIC SAID A SCREW CAME LOOSE, ALLOWING GAS TO LEAK ONTO MANIFOLD, WHICH A CAUSED FIRE.

NHTSA complaint #867813 — an unverified report by a vehicle owner.

Other Mazda RX-7 problems