Owners have filed 26 complaints
about the 2015 Polaris Sportsman 1000XP with NHTSA between 2015 and 2023.
The largest single group is the engine & cooling.
Every complaint is filed against a part. Follow any row for the complaints about that part alone.
Engine & Cooling
934.6%
0 crashes, 6 fires · median 103 mi
Body & Structure
830.8%
0 crashes, 4 fires · median 164 mi
Other & Unspecified
311.5%
0 crashes, 1 fires · median 310 mi
Fuel & Propulsion
27.7%
0 crashes, 1 fires · median 13 mi
Electrical System
27.7%
0 crashes, 1 fires · median 160 mi
Transmission & Drivetrain
27.7%
Median failure at 319 miles
When owners complained
A spike years after the car went on sale usually means a part wearing
out on schedule across the whole fleet — the kind of pattern no single
owner can see from inside their own car.
May 2015peak 11Aug 2023
Complaints that involved harm
Reports where the owner recorded a crash, a fire, an injury or a death.
at 191 milesAuburndale, FLFire1 injured
ENGINE
THE POOR DESIGN OF THE EXHAUST SYSTEM ROUTES THE HEADER PAST PLASTIC AND YOUR ANKLE AREA. MY EXHAUST HAS, SEVERAL TIMES, HEATED UP TO CHERRY RED. THE LAST TIME IT CAUGHT ON FIRE AND MELTED THE PLASTIC AND BURNED MY BOOT (MY BODILY DAMAGE TO PERSONS). POLARIS REFUSES TO ADMIT A PROBLEM. THE HEAT IS SO GREAT WHEN RIDING IT IS NEXT TO IMPOSSIBLE TO KEEP YOUR FOOT IN THE WHEEL WELL ON THE FOOT REST MAKING THIS MACHINE A FIRE HAZARD IN FEDERAL, STATE AND LOCAL FORESTS AS WELL AS A HAZARD TO BEING BURNED OR LOOSING YOUR MACHINE TO FIRE. POLARIS IS REFUSING TO DO ANYTHING ABOUT IT.
NHTSA complaint #10818840 — an unverified report by a vehicle owner.
at 1,750 milesWassenaar, UTFire1 injured
STRUCTURE:BODY
EXHAUST TO HEAT
NHTSA complaint #10763205 — an unverified report by a vehicle owner.
at 420 milesEAU Claire, WIFire
UNKNOWN OR OTHER
THE MUFFLER GETS SO HOT IT MELTS THE PLASTIC FENDER STARTS ON FIRE
NHTSA complaint #10758474 — an unverified report by a vehicle owner.
at 120 milesSAN Antonio, TXFire
STRUCTURE:BODY
ATV POLARIS SPORTSMAN 1000 XP 2015 ALMOST NEW, 120 MILES ON IT. EXHAUST HEAT MELTED THE TRANSMISSION SPEED SENSOR HARNESS, FENDER AND OTHER SMALLER PLASTIC PARTS. FLEXIBLE HEAT SHIELDS WERE NOT ENOUGH AND DISTROYED AS WELL. VEHICLE GOT ON FIRE (MELTED PLASITC IGNITED), I TURNED THE FIRE WITH HANDS (TKS GOD I HAD GLOVES). DEALER WANT TO REPLACE PARTS ONLY, NO CHANGES AT ALL. HAVE BEEN WAITING 9 WEEKS FOR THE PARTS TO ARRIVE, NO PARTS YET. I'M A MECHANICAL ENGENEER AND ALMOST SURE THAT WILL NOT SOLVE THE PROBLEM. HOPE POLAIRS FINALLY LISTEN AND PROTECT THEIR CUSOTMERS SAFETY, BEFORE SOME ONE GET HURT. AS PER FORUMS, MORE THAN 50% OF THESE ATVS POLARIS SPORTSMAN 1000 XP 2015, HAVE THE SAME PROBLEM, MELTED PLASTIC PARTS.
NHTSA complaint #10750322 — an unverified report by a vehicle owner.
at 420 milesEAU Claire, WIFire
STRUCTURE:BODY
THE MUFFLER GETS SO HOT IT MELTS THE PLASTIC FENDER STARTS ON FIRE
NHTSA complaint #10758474 — an unverified report by a vehicle owner.
at 120 milesSAN Antonio, TXFire
ELECTRICAL SYSTEM
ATV POLARIS SPORTSMAN 1000 XP 2015 ALMOST NEW, 120 MILES ON IT. EXHAUST HEAT MELTED THE TRANSMISSION SPEED SENSOR HARNESS, FENDER AND OTHER SMALLER PLASTIC PARTS. FLEXIBLE HEAT SHIELDS WERE NOT ENOUGH AND DISTROYED AS WELL. VEHICLE GOT ON FIRE (MELTED PLASITC IGNITED), I TURNED THE FIRE WITH HANDS (TKS GOD I HAD GLOVES). DEALER WANT TO REPLACE PARTS ONLY, NO CHANGES AT ALL. HAVE BEEN WAITING 9 WEEKS FOR THE PARTS TO ARRIVE, NO PARTS YET. I'M A MECHANICAL ENGENEER AND ALMOST SURE THAT WILL NOT SOLVE THE PROBLEM. HOPE POLAIRS FINALLY LISTEN AND PROTECT THEIR CUSOTMERS SAFETY, BEFORE SOME ONE GET HURT. AS PER FORUMS, MORE THAN 50% OF THESE ATVS POLARIS SPORTSMAN 1000 XP 2015, HAVE THE SAME PROBLEM, MELTED PLASTIC PARTS.
NHTSA complaint #10750322 — an unverified report by a vehicle owner.
The most recent complaints
In the owners' own words, exactly as filed with NHTSA.
Boston, VA
FUEL SYSTEM, GASOLINE
The contact owns a 2015 Polaris Sportsman 570. The contact stated while starting the vehicle. The engine ran for approximately 10 minutes and shut off. The contact stated that the failure recurred while driving. Several unknown warning lights were illuminated. The vehicle was towed to the residence. The contact stated that the failure recurred on a third occasion. Additionally, the contact stated that the vehicle was overheating. The vehicle was not diagnosed nor repaired. The dealer and the manufacturer were not notified of the failure. The failure mileage was unknown.
NHTSA complaint #11541182 — an unverified report by a vehicle owner.
Boston, VA
ENGINE
The contact owns a 2015 Polaris Sportsman 570. The contact stated while starting the vehicle. The engine ran for approximately 10 minutes and shut off. The contact stated that the failure recurred while driving. Several unknown warning lights were illuminated. The vehicle was towed to the residence. The contact stated that the failure recurred on a third occasion. Additionally, the contact stated that the vehicle was overheating. The vehicle was not diagnosed nor repaired. The dealer and the manufacturer were not notified of the failure. The failure mileage was unknown.
NHTSA complaint #11541182 — an unverified report by a vehicle owner.
at 200 milesEagan, MN
POWER TRAIN
THE ELECTRICAL SYSTEM SHORTS OUT WHEN THE VEHICLE GETS WET AND IT DRAINS THE BATTERY. WATER GETS INTO THE DRIVE BELT WHEN THE VEHICLE GETS WET AND THE BELT SLIPS.
NHTSA complaint #10892845 — an unverified report by a vehicle owner.
at 200 milesEagan, MN
ELECTRICAL SYSTEM
THE ELECTRICAL SYSTEM SHORTS OUT WHEN THE VEHICLE GETS WET AND IT DRAINS THE BATTERY. WATER GETS INTO THE DRIVE BELT WHEN THE VEHICLE GETS WET AND THE BELT SLIPS.
NHTSA complaint #10892845 — an unverified report by a vehicle owner.
at 3 milesNatchez, MS
STRUCTURE:BODY
EXHAUST PIPES FROM MOTOR TO MUFFER CHERRY RED AND PLASTIC MELTING HOT TO THE TOUCH IF U RIDE IT FOR MORE THAN TEN MINS ON DIRT ROAD OR IN CREEKS.
NHTSA complaint #10873843 — an unverified report by a vehicle owner.
at 191 milesAuburndale, FLFire1 injured
ENGINE
THE POOR DESIGN OF THE EXHAUST SYSTEM ROUTES THE HEADER PAST PLASTIC AND YOUR ANKLE AREA. MY EXHAUST HAS, SEVERAL TIMES, HEATED UP TO CHERRY RED. THE LAST TIME IT CAUGHT ON FIRE AND MELTED THE PLASTIC AND BURNED MY BOOT (MY BODILY DAMAGE TO PERSONS). POLARIS REFUSES TO ADMIT A PROBLEM. THE HEAT IS SO GREAT WHEN RIDING IT IS NEXT TO IMPOSSIBLE TO KEEP YOUR FOOT IN THE WHEEL WELL ON THE FOOT REST MAKING THIS MACHINE A FIRE HAZARD IN FEDERAL, STATE AND LOCAL FORESTS AS WELL AS A HAZARD TO BEING BURNED OR LOOSING YOUR MACHINE TO FIRE. POLARIS IS REFUSING TO DO ANYTHING ABOUT IT.
NHTSA complaint #10818840 — an unverified report by a vehicle owner.
at 1,750 milesWassenaar, UTFire1 injured
STRUCTURE:BODY
EXHAUST TO HEAT
NHTSA complaint #10763205 — an unverified report by a vehicle owner.
at 420 milesEAU Claire, WIFire
UNKNOWN OR OTHER
THE MUFFLER GETS SO HOT IT MELTS THE PLASTIC FENDER STARTS ON FIRE
NHTSA complaint #10758474 — an unverified report by a vehicle owner.
at 120 milesSAN Antonio, TXFire
STRUCTURE:BODY
ATV POLARIS SPORTSMAN 1000 XP 2015 ALMOST NEW, 120 MILES ON IT. EXHAUST HEAT MELTED THE TRANSMISSION SPEED SENSOR HARNESS, FENDER AND OTHER SMALLER PLASTIC PARTS. FLEXIBLE HEAT SHIELDS WERE NOT ENOUGH AND DISTROYED AS WELL. VEHICLE GOT ON FIRE (MELTED PLASITC IGNITED), I TURNED THE FIRE WITH HANDS (TKS GOD I HAD GLOVES). DEALER WANT TO REPLACE PARTS ONLY, NO CHANGES AT ALL. HAVE BEEN WAITING 9 WEEKS FOR THE PARTS TO ARRIVE, NO PARTS YET. I'M A MECHANICAL ENGENEER AND ALMOST SURE THAT WILL NOT SOLVE THE PROBLEM. HOPE POLAIRS FINALLY LISTEN AND PROTECT THEIR CUSOTMERS SAFETY, BEFORE SOME ONE GET HURT. AS PER FORUMS, MORE THAN 50% OF THESE ATVS POLARIS SPORTSMAN 1000 XP 2015, HAVE THE SAME PROBLEM, MELTED PLASTIC PARTS.
NHTSA complaint #10750322 — an unverified report by a vehicle owner.
at 420 milesEAU Claire, WIFire
STRUCTURE:BODY
THE MUFFLER GETS SO HOT IT MELTS THE PLASTIC FENDER STARTS ON FIRE
NHTSA complaint #10758474 — an unverified report by a vehicle owner.
at 120 milesSAN Antonio, TXFire
ELECTRICAL SYSTEM
ATV POLARIS SPORTSMAN 1000 XP 2015 ALMOST NEW, 120 MILES ON IT. EXHAUST HEAT MELTED THE TRANSMISSION SPEED SENSOR HARNESS, FENDER AND OTHER SMALLER PLASTIC PARTS. FLEXIBLE HEAT SHIELDS WERE NOT ENOUGH AND DISTROYED AS WELL. VEHICLE GOT ON FIRE (MELTED PLASITC IGNITED), I TURNED THE FIRE WITH HANDS (TKS GOD I HAD GLOVES). DEALER WANT TO REPLACE PARTS ONLY, NO CHANGES AT ALL. HAVE BEEN WAITING 9 WEEKS FOR THE PARTS TO ARRIVE, NO PARTS YET. I'M A MECHANICAL ENGENEER AND ALMOST SURE THAT WILL NOT SOLVE THE PROBLEM. HOPE POLAIRS FINALLY LISTEN AND PROTECT THEIR CUSOTMERS SAFETY, BEFORE SOME ONE GET HURT. AS PER FORUMS, MORE THAN 50% OF THESE ATVS POLARIS SPORTSMAN 1000 XP 2015, HAVE THE SAME PROBLEM, MELTED PLASTIC PARTS.
NHTSA complaint #10750322 — an unverified report by a vehicle owner.
at 120 milesSAN Antonio, TXFire
ENGINE
ATV POLARIS SPORTSMAN 1000 XP 2015 ALMOST NEW, 120 MILES ON IT. EXHAUST HEAT MELTED THE TRANSMISSION SPEED SENSOR HARNESS, FENDER AND OTHER SMALLER PLASTIC PARTS. FLEXIBLE HEAT SHIELDS WERE NOT ENOUGH AND DISTROYED AS WELL. VEHICLE GOT ON FIRE (MELTED PLASITC IGNITED), I TURNED THE FIRE WITH HANDS (TKS GOD I HAD GLOVES). DEALER WANT TO REPLACE PARTS ONLY, NO CHANGES AT ALL. HAVE BEEN WAITING 9 WEEKS FOR THE PARTS TO ARRIVE, NO PARTS YET. I'M A MECHANICAL ENGENEER AND ALMOST SURE THAT WILL NOT SOLVE THE PROBLEM. HOPE POLAIRS FINALLY LISTEN AND PROTECT THEIR CUSOTMERS SAFETY, BEFORE SOME ONE GET HURT. AS PER FORUMS, MORE THAN 50% OF THESE ATVS POLARIS SPORTSMAN 1000 XP 2015, HAVE THE SAME PROBLEM, MELTED PLASTIC PARTS.
NHTSA complaint #10750322 — an unverified report by a vehicle owner.
Clancy, MT
UNKNOWN OR OTHER
AFTER RIDING ON SLOWER TRAILS OR FAST SPEEDS. IT DOESN'T MATTER THE MUFFLER BEGINS TO GLOW ORANGE. CAUSING RIDER DISCOMFORT AND FIRE DANGER TO BOTH VEHICLE AND A DANGER TO ARE BELOVED NATIONAL FOREST. I HAVE TAKEN BACK TO DEALER AND GOT THE IMPROVED EXHAUST SPRINGS AND DONUT INSTALLED. ALSO HAD NEW EXHAUST SYSTEM INSTALLED UNDER WARRANTY . IT ALSO WAS SUPPOSED TO BE IMPROVED. HOWEVER SAME ISSUE STILL REMAINS.
NHTSA complaint #10749958 — an unverified report by a vehicle owner.
at 20 milesBrevard, NCFire
ENGINE
THE MUFFLER IN THE EXHAUST SYSTEM GLOWS RED AS A CHARCOAL BRIQUET UNDER ALL OPERATIONAL SPEEDS. THIS PRODUCES VERY EXCESSIVE HEAT AND RENDERS THE PLASTIC ABOVE THE REAR FENDER WELL UNTOUCHABLE. THE USFS APPROVED HEAT SHIELD IS VERY FLIMSY AND AT ONE POINT A TWIG GOT CAUGHT BETWEEN THE SHIELD AND THE MUFFLER AND WAS BURNING. WE JUST HAPPENED TO HAVE STOPPED ON THE TRAIL AND SMELLED THE FAMILIAR CAMPFIRE SMELL AND PULLED THE TWIG AWAY BEFORE IT CAUGHT THE DRY LEAVES ON FIRE. THIS IS AN OFFROAD VEHICLE AND I FIND IT HARD TO BELIEVE THAT A COMPANY LIKE POLARIS WOULD MANUFACTURE AN ATV WITH THIS KIND OF ISSUE. THIS IS NOT AN ISOLATED INCIDENT OR COMPLAINT AS THE ONLINE "POLARIS ATV FORUMS" WEBSITE IS COVERED UP WITH THREADS ABOUT THIS ISSUE. THANKS FOR YOUR TIME AND ATTENTION TO THIS MATTER.
NHTSA complaint #10732030 — an unverified report by a vehicle owner.
at 438 milesShaver Lake, CA
POWER TRAIN
MUFFLER ON THIS MACHINE BECOMES RED HOT WITH NORMAL USE, AT SPEEDS OF 15-25 MPH PLASTIC IN AREA OF MUFFLER AND HEAT SHIELD BECOMES TO HOT TO TOUCH, IN SOME CASES MELTING PLASTIC BODY PARTS. IF THIS RED HOT MUFFLER WERE TO COME IN CONTACT WITH BRUSH THERE WOULD BE HIGH PROBABILITY OF FIRE. POLARIS DOES NOT SEEM INTERESTED IN SOLVING THIS ISSUE.
NHTSA complaint #10730620 — an unverified report by a vehicle owner.
at 438 milesShaver Lake, CA
STRUCTURE:BODY
MUFFLER ON THIS MACHINE BECOMES RED HOT WITH NORMAL USE, AT SPEEDS OF 15-25 MPH PLASTIC IN AREA OF MUFFLER AND HEAT SHIELD BECOMES TO HOT TO TOUCH, IN SOME CASES MELTING PLASTIC BODY PARTS. IF THIS RED HOT MUFFLER WERE TO COME IN CONTACT WITH BRUSH THERE WOULD BE HIGH PROBABILITY OF FIRE. POLARIS DOES NOT SEEM INTERESTED IN SOLVING THIS ISSUE.
NHTSA complaint #10730620 — an unverified report by a vehicle owner.
at 13 milesCorrigan, TXFire
ENGINE
WHEN I RIDE THIS BRAND NEW SPORTSMAN XP 1000 THE EXHAUST SYSTEM GETS GLOWING RED HOT, PLASTIC FENDERS NEAR THE EXHAUST ARE UNTOUCHABLE, REAR TIRE IS EXTREMELY HOT, AND SOME GRASS THAT WAS THROWN ONTO THE EXHAUST CAUGHT FIRE. THIS IS A TWO WEEK OLD ATV WITH 13 MILES ON IT. I AM NOT RIDING THIS MACHINE HARD. THIS OCCURRED WHILE DRIVING THE MACHINE FOR ABOUT 10 MINUTES AT A MINIMAL RPM. POLARIS SAYS THIS IS NORMAL BREAK IN OCCURRENCES. THESE MACHINES WILL CATCH AN OWNER'S PROPERTY ON FIRE AND/OR HURT SOMEONE SUBSTANTIALLY IF THIS PROBLEM IS NOT RESOLVED IMMEDIATELY.
NHTSA complaint #10726286 — an unverified report by a vehicle owner.
at 13 milesCorrigan, TXFire
FUEL/PROPULSION SYSTEM
WHEN I RIDE THIS BRAND NEW SPORTSMAN XP 1000 THE EXHAUST SYSTEM GETS GLOWING RED HOT, PLASTIC FENDERS NEAR THE EXHAUST ARE UNTOUCHABLE, REAR TIRE IS EXTREMELY HOT, AND SOME GRASS THAT WAS THROWN ONTO THE EXHAUST CAUGHT FIRE. THIS IS A TWO WEEK OLD ATV WITH 13 MILES ON IT. I AM NOT RIDING THIS MACHINE HARD. THIS OCCURRED WHILE DRIVING THE MACHINE FOR ABOUT 10 MINUTES AT A MINIMAL RPM. POLARIS SAYS THIS IS NORMAL BREAK IN OCCURRENCES. THESE MACHINES WILL CATCH AN OWNER'S PROPERTY ON FIRE AND/OR HURT SOMEONE SUBSTANTIALLY IF THIS PROBLEM IS NOT RESOLVED IMMEDIATELY.
NHTSA complaint #10726286 — an unverified report by a vehicle owner.
at 200 milesRigby, ID
UNKNOWN OR OTHER
EXHAUST RUNNING SO HOT PLASTIC FENDERS MELTED. CONCERNED ABOUT FIRE. JUST RIDING SLOWLY ON AN OFF-ROAD TRAIL . DEALER REPLACED UNDER WARRANTY AND THE MELTED AGAIN WITHIN 20 MILES OF NEXT RIDE.
NHTSA complaint #10725613 — an unverified report by a vehicle owner.
at 86 milesSpringfield, ILFire
STRUCTURE:BODY
EXHAUST BECOMES RED HOT ONLY AFTER A COUPLE MINUTES OF RIDING. THE EXHAUST MUFFLER IS VERY CLOSE TO THE PLASTIC FENDER AND RIGHT REAR TIRE. BECAUSE IT GETS SO HOT AND SITS SO CLOSE TO THE REAR TIRE I FEAR THAT THERE WILL BE A FIRE. IN FACT, I HAVE NOTICED LEAVES AND GRASS CATCH FIRE FROM NORMAL RIDING BUT THEY BURNED OFF WITHOUT CAUSING DAMAGE TO THE PLASTIC. THE PLASTIC GETS SO HOT IT WILL SOFTEN AND BEND EASILY TO THE TOUCH. THE STICK ON HEAT SHIELD UNDER THE FENDER GETS SO HOT, IT LOST ITS STICKYNESS AND IS NOW FALLING OFF. IT ALSO GOT SO HOT THAT THE ALUMINUM HEAT SHIELD AROUND THE EXHAUST IS COMING APART AT THE FACTORY CRIMP POINTS.
NHTSA complaint #10724614 — an unverified report by a vehicle owner.
at 86 milesSpringfield, ILFire
ENGINE
EXHAUST BECOMES RED HOT ONLY AFTER A COUPLE MINUTES OF RIDING. THE EXHAUST MUFFLER IS VERY CLOSE TO THE PLASTIC FENDER AND RIGHT REAR TIRE. BECAUSE IT GETS SO HOT AND SITS SO CLOSE TO THE REAR TIRE I FEAR THAT THERE WILL BE A FIRE. IN FACT, I HAVE NOTICED LEAVES AND GRASS CATCH FIRE FROM NORMAL RIDING BUT THEY BURNED OFF WITHOUT CAUSING DAMAGE TO THE PLASTIC. THE PLASTIC GETS SO HOT IT WILL SOFTEN AND BEND EASILY TO THE TOUCH. THE STICK ON HEAT SHIELD UNDER THE FENDER GETS SO HOT, IT LOST ITS STICKYNESS AND IS NOW FALLING OFF. IT ALSO GOT SO HOT THAT THE ALUMINUM HEAT SHIELD AROUND THE EXHAUST IS COMING APART AT THE FACTORY CRIMP POINTS.
NHTSA complaint #10724614 — an unverified report by a vehicle owner.
at 209 milesWestminster, MA
STRUCTURE:BODY
AFTER A 15 MINUTE RIDE, THE MUFFLER WAS SO HOT IT WAS GLOWING RED. THE HEAT PUT OFF BY THE MUFFLER ACTUALLY MELTED MY REAR BODY PANEL ABOVE THE EXHAUST. THE HEAT COULD HAVE EASILY CAUSED A FIRE HAD I PARKED THE UNIT WITHOUT FIRST CHECKING THE EXHAUST, WHICH I DO AFTER EVERY RIDE AFTER READING SIMILAR REPORTS FROM OTHER OWNERS OF THE SAME VEHICLE.
NHTSA complaint #10723324 — an unverified report by a vehicle owner.
at 209 milesWestminster, MA
ENGINE
AFTER A 15 MINUTE RIDE, THE MUFFLER WAS SO HOT IT WAS GLOWING RED. THE HEAT PUT OFF BY THE MUFFLER ACTUALLY MELTED MY REAR BODY PANEL ABOVE THE EXHAUST. THE HEAT COULD HAVE EASILY CAUSED A FIRE HAD I PARKED THE UNIT WITHOUT FIRST CHECKING THE EXHAUST, WHICH I DO AFTER EVERY RIDE AFTER READING SIMILAR REPORTS FROM OTHER OWNERS OF THE SAME VEHICLE.
NHTSA complaint #10723324 — an unverified report by a vehicle owner.
at 50 milesReno, NV
STRUCTURE:BODY
THE EXHAUST MUFFLER GETS SO HOT IT GLOWS ORANGE AND YOU CAN SMELL MELTING PLASTIC. I STOPPED RIDING THIS MACHINE DUE TO IT BEING A MAJOR FIRE HAZARD.
NHTSA complaint #10723085 — an unverified report by a vehicle owner.
at 50 milesReno, NV
ENGINE
THE EXHAUST MUFFLER GETS SO HOT IT GLOWS ORANGE AND YOU CAN SMELL MELTING PLASTIC. I STOPPED RIDING THIS MACHINE DUE TO IT BEING A MAJOR FIRE HAZARD.
NHTSA complaint #10723085 — an unverified report by a vehicle owner.