2022 Tesla Model Y suspension problems

SUSPENSION

2022 Tesla Model Y - Premature inner rear tire wear due to excessive negative camber from factory. Both rear tires worn to cords on inside edge at 17k miles, outside tread 6/32 still. Alignment specs show rear camber out of spec caused by short factory rear camber arms. This is a known defect, creates blowout risk at highway speed. Vehicle never modified, never in accident. Mileage 113,136. I have photos. Bronx NY.

NHTSA complaint #11757480 — an unverified report by a vehicle owner.

SUSPENSION

--torn bushings on both the lateral and compliance links --my understand is that torn bushings, if they completely failed, could cause a wheel to lose its rigid control causing the control arm to shift wildly, causing severe steering wander, loud clunking noises over bumps, unstable braking, and rapid, uneven tire wear. In worst-case scenarios, it can lead to a sudden loss of vehicle control and at worst cause an accident --also, this can also cause alignment issues and excessive tire wear--in my case, the torn bushings caused the front tires to chunk --three dealerships, including Tesla, confirmed the issue, including that it likely impacted the alignment and tires --the earliest symptoms were uneven tire wear: 1) all four tires from my first set were chunking and had to be replaced; 2) the front two exhibited the same chunking and have yet to be replaced

NHTSA complaint #11755808 — an unverified report by a vehicle owner.

SUSPENSION

I am reporting a serious safety issue involving severe, difficult-to-detect inner-edge tire wear on my Tesla that resulted in a tire failure on Highway 101. The tire failed while I was driving on the highway, creating a dangerous situation and significant traffic disruption. After the failure, I discovered severe wear concentrated on the INSIDE edge of the tire. The concerning part is that the normally visible tread appeared serviceable. An owner can therefore believe the tire is safe while the difficult-to-see inner portion may be dangerously worn. I am concerned that Tesla’s suspension/alignment geometry, including camber/toe settings, vehicle weight, or related components may contribute to excessive inner-edge tire wear. NHTSA should investigate whether this is occurring on other Tesla vehicles and whether owners are being adequately warned to inspect the entire tire, particularly the hidden inner shoulder. I also experienced a very concerning mileage discrepancy. My vehicle showed approximately 36,000 miles before traveling to Tesla for service. During the trip to the dealership, the mileage associated with my vehicle appeared to increase to approximately 56,000 miles. Tesla subsequently referenced the higher mileage in connection with service/maintenance coverage. I request that NHTSA investigate whether Tesla vehicles have a pattern of excessive hidden inner-tire wear capable of causing sudden tire failures; whether suspension, alignment, camber, toe, vehicle weight, or related components contribute to this condition; whether Tesla has received similar complaints; and whether owners are adequately warned about this difficult-to-see wear. I also request review of the approximately 20,000-mile mileage discrepancy and whether the mileage Tesla relied upon accurately represented my vehicle’s actual accumulated mileage. I have video evidence and can provide photographs, Tesla service records, mileage information, and other documentation.

NHTSA complaint #11755625 — an unverified report by a vehicle owner.

SUSPENSION

I took my Vehicle to Tesla service for battery not charging. Service did a vehicle inspection and noted the following Concern: Upon Vehicle inspection, Found front suspension control arms worn and at a charge to me repaired with the below notes.. Repair Notes: Correction Links - Lateral - Lower - Front - Pair (Remove & Replace) - Remove and Replace ALSO repaired Correction Links - Compliance - Lower - Front - Pair (Remove and Replace) - Remove and Replace

NHTSA complaint #11754565 — an unverified report by a vehicle owner.

SUSPENSION

The bushings on my vehicles front suspension completely failed at 47k miles and required replacement. The vehicle was under warranty and the manufacturer replaced them free of charge, but I'd heard that this component is being investigated. To be clear, the front lower lateral links and compliance arms all had to be replaced.

NHTSA complaint #11754585 — an unverified report by a vehicle owner.

SUSPENSION

The car started having a lound clicking sound while making a right turn while I exit from my workplace garage. I started driving home and I was on the freeway and suddenly got an alert from the car saying I need a wheel alignment check. I drove slowly and arrived home. When I was making a turn on my drive way to the garage, I again heard a loud clunk and the car front side appears to be elevated and stopped moving. I went out and saw the left front driver's side looks weired and saw a large bolt on the driveway. I immeditely called my neighboor who is a car repair guy and he found out the suspesion is detached. I have attached the bolt that fell out of the suspension. My neighbor fixed but it was ultimately sent to Tesla for a full repair on March 23rd, 2026.

NHTSA complaint #11754253 — an unverified report by a vehicle owner.

SUSPENSION

The contact owns a 2022 Tesla Model Y. The contact stated that while pulling in and out of a driveway, and while coming to a stop or driving from a stop, the vehicle made an abnormal sound that became louder over time. No warning lights illuminated. The vehicle was taken to the service center, where it was diagnosed and determined that the front driver’s and passenger’s side upper control arms had failed. The vehicle was not repaired due to the cost. The manufacturer was notified of the failure. The failure mileage was approximately 50,000.

NHTSA complaint #11749945 — an unverified report by a vehicle owner.

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Bolts for front lower lateral links in suspension backed themselves out over time, eventually causing the suspension to suffer a total collapse and trigger a complete loss of steering authority.

NHTSA complaint #11742195 — an unverified report by a vehicle owner.

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The front driver-side lower control arm bolt completely fell off the vehicle while in motion at 5pm in a parking lot. The failure caused the front suspension to immediately collapse, resulting in the front driver side of the vehicle dropping and resting directly on the wheel. The failure was witnessed and confirmed by the roadside assistance tow truck operator. The operator had to temporarily jack up the car and fasten the bolt back into the control arm just to safely load the vehicle onto the tow truck. The vehicle is currently awaiting formal inspection and repair by an auto repair shop. The vehicle and the detached bolt were inspected at the scene by the tow truck operator dispatched through my auto insurance. An initial claim was reported to my auto insurance provider. It has not yet been inspected by Tesla yet. There were no warning lamps, error messages, or prior symptoms. The failure happened suddenly and without warning; I simply heard a loud noise, felt the vehicle physically shift and drop to the ground.

NHTSA complaint #11736702 — an unverified report by a vehicle owner.

SUSPENSION

My 2022 Model Y Performance developed severe front-left inner shoulder tire wear caused by a suspension alignment defect. On 4/7/2026 at 57,974 miles, Les Schwab diagnosed excessive shoulder wear due to alignment issue, deemed the tires unsafe, and required a liability waiver before I could leave (WO #XXX). I drove to Tesla Portland. Tesla’s own ExpressAlign check confirmed the front toe was out of spec, with multiple values flagged red on their equipment. The left front toe was the most severe, matching the wear pattern Les Schwab diagnosed that morning. Tesla charged me $1,874 for four new tires but did NOT perform a corrective alignment. Their own post-install report shows front toe STILL flagged red (left front toe slightly worse than before). They released the car on new tires with alignment still out of tolerance. I had paid Tesla for an alignment in Feb 2025 at 33,261 miles to prevent uneven wear. It failed within 24,713 miles with no suspension impacts or damage. The specific inner shoulder wear pattern, validated independently by both Les Schwab and Tesla on the same day, is consistent with the documented suspension geometry defect in 2020-2024 Model Y vehicles. I request NHTSA consider expanding the scope of recall 21V-835 (Tesla SB-21-31-003), which addressed front suspension lateral link issues on 2019-2021 Model 3/Y, to include 2022+ Model Y vehicles exhibiting the same alignment geometry failure. This is a safety hazard. Les Schwab required a liability waiver. I replaced all four tires as a safety necessity to transport my children. The underlying defect appears to be a factory design or manufacturing issue that Tesla’s alignment service does not resolve. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11731275 — an unverified report by a vehicle owner.

SUSPENSION

Front driver side lower control arm bolts came off without external forces. Both bolts fell off with no damage to the threads. Tesla service stated that they were possible not seated or missing per their inspection. Further er damage was caused by this defective part leading to the car not being operable due to no steering and no drive as well as wheel literally coming off the car.

NHTSA complaint #11717572 — an unverified report by a vehicle owner.

SUSPENSION

Front driver side lower control arm bolts came off without external forces. Both bolts fell off with no damage to the threads. Tesla service stated that upon inspection of their technician it is determined that the front left lower link bolt was either not properly seated or missing which caused a defective front lower link bushing. (I included a screenshot of their finding). The damage was caused by this defective part leading to the car not being unsafe and inoperable due to no steering and no drive as well as wheel literally coming off the car while in motion. Luckily I was simply backing into my driveway when this failure happened narrowly avoiding a potential life threatening accident. I have researched that this was a known issue for my exact make and model just months before my car was purchased in march 2022. I have attached the document "Part 573 Safety Recall Report 21V-835. Unfortunately, Tesla refuses to admit the defect when it was time to pay for the repairs despite clearly admitting it on their initial inspection, leaving me with the repair bill.

NHTSA complaint #11717602 — an unverified report by a vehicle owner.

SUSPENSION

The lateral lower front right suspension link and its securing bolts failed, causing the control arm to drop and the vehicle to become uncontrollable. (The bolts actually fell out on the ground) This was the second repair involving the same suspension area, with prior work performed on March 27, 2025. The replaced components should be available for inspection upon request. The failure caused the vehicle to become uncontrollable while backing into a parking spot. Had this occurred at road speed, it could have resulted in a complete loss of control, posing a risk to the driver, passengers, pedestrians, and surrounding traffic. Tesla service confirmed the failure during the January 5, 2026 repair and replaced the affected suspension components under Invoice #[XXX]. Tesla service technicians inspected the vehicle during both repair visits (March 27, 2025 and January 5, 2026). There is no record of inspection by police or insurance representatives. No warning lamps, messages, or prior symptoms were present. The failure occurred suddenly while backing into a parking spot with no advance indication. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11709654 — an unverified report by a vehicle owner.

SUSPENSION

I am reporting a repeated safety defect that happens only in rainy conditions. My 2022 Tesla Model Y repeatedly shows critical safety warnings including “Automatic Emergency Braking unavailable”, traction and stability control disabled, and “Vehicle Hold unavailable”. This has occurred during normal driving in rain every rainy season for 3 years, despite 4 service visits and parts replacement including the inverter. It started when I was pregnant and is now ongoing with my newborn in the car. The system failures happen while driving in normal wet/slippery conditions and greatly increase the risk of a crash. This appears to be a systemic safety defect, not driver error, and Tesla has not fixed it after multiple service attempts. Events & Dates: •First occurrence: Feb/2024 •Service visits: 02/01/2024 1. Verified customer's concern via vehicle log data. Technician reviewed the vehicle's logs and found that the vehicles communication system was faulted. Technician was not able to duplicate the concern at this time. Performed diagnosis and found no issues present at this time. Verified vehicle's communication system is operating as designed at this time. No further repairs are recommended at this time. Recommending customer to continue to monitor situation at this time. 2. Updated vehicle to latest available firmware version per service bulletin. •Most recent occurrence: 01/01/2026 fyi today is the 4th time I’ve indicated this issue , and this is during my pregnancy again, I feel extremely stressed and helpless

NHTSA complaint #11708262 — an unverified report by a vehicle owner.

SUSPENSION

While slowly backing out of a parking space at a Whole Foods in San Jose, CA, the driver's-side front wheel suddenly collapsed without warning. The front tire completely locked up, preventing further movement. Upon inspection, I found two bolts lying on the ground and the lower control arm detached and hanging loosely. The sudden jolt from the tire impacting the vehicle's body also caused minor damage to the plastic underbody cover. I had the car towed to the Tesla Service Center at 2801 Northwestern Parkway, Santa Clara, CA 95051, and it is now in their possession. Fortunately, this occurred at very low speed in a parking lot—if it had happened on the freeway, the outcome could have been catastrophic. I've since discovered similar incidents reported by other Tesla owners in this forum thread: [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11705222 — an unverified report by a vehicle owner.

SUSPENSION

Driver side rear outer camber bolt lost the nut holding the bolt for the camber arm. Rear tire cambered in greatly. Upon disassembly saw that bolt has backed out about 75% because of the absence of nut. If bolt had completely backed out the camber of the rear wheel would have collapsed completely and very possibly caused an accident.

NHTSA complaint #11697485 — an unverified report by a vehicle owner.

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The Tesla model Y Performance has a tire wear problem that causes uneven wear and creates cupping that occurs within 7500 miles of tire wear. There is also a weird sound even when you have new tires on the vehicle. The noise grows as your speed goes up it is almost painful at 70mph. It is a known issue and Tesla refuses to address the problem even though they are aware of it. This cupping issue creates a loud noise within the vehicle and reduces the tire mileage to under have of the rated mileage. I have taken my model Y in three times and while they state they are unable to work on the noise unless I replace my tires. I believe there is other problems with the suspension because of the noise the model y make regardless of the cupping.

NHTSA complaint #11694842 — an unverified report by a vehicle owner.

SUSPENSION

I initially brought my car in for a weird clicking noise. This noise went away after the car was towed to the Service Center. During service at Tesla Service Center in LA on August 04, 2025, technicians identified structural deformation of the left-hand rear subframe toe link mounting side wall. This deformation prevents proper alignment of the suspension bolt and makes a 4-wheel alignment impossible. Tesla refused warranty coverage, claiming “impact damage,” citing only cosmetic wheel rim scrape as evidence. However: 1. Torque paint marks remain intact, proving the bolt has not shifted since factory assembly. 2. No collateral suspension damage (control arms, bushings, underbody) was found, which would normally occur if an impact strong enough to bend a subframe ear had happened. 3. This failure mode is nearly identical to Tesla’s prior recall (21V-835 / 23V-235) on the front suspension lateral link bolts, which involved subframe mounting holes deforming and preventing proper alignment. Safety Concern: The subframe is a critical structural component of the suspension system. Deformation at the toe link mounting point risks the following issues: improper suspension geometry, loss of wheel alignment, reduced vehicle stability and tire wear, and potential sudden loss of control in emergency maneuvers. Tesla has declined to repair this under warranty, leaving the defect unresolved. I believe this represents a potential systemic defect in the rear subframe design, similar to the previously acknowledged front subframe defect.

NHTSA complaint #11683017 — an unverified report by a vehicle owner.

SUSPENSION

During VA state safety inspection, inspector found “Rear upper rear control arm knuckle joints have play.” And rejected inspection stating serious safety issue. I checked online that tesla model Y 2022 has recall for this suspension issue but my VIN is not in it. 21V-912 / SB-21-31-004 Recall Why is my vehicle excluded from recall? It has the same issue as other Tesla.

NHTSA complaint #11659450 — an unverified report by a vehicle owner.

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The bolt under the control arms come lose when driving! Super scary safety issue has been impacting a lot of Model Y and 3s. This needs to be a recall NOW

NHTSA complaint #11632811 — an unverified report by a vehicle owner.

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Driver side control arm while driving separated. I heard a loud thump and then the front driver side portion of the vehicle drop down. After further investigation, I have seen numerous vehicles have this exact same issue on multiple forums. I’m glad that I was going slow when this happened because it could’ve been catastrophic if I would’ve been going faster. How is this not a recall?

NHTSA complaint #11629554 — an unverified report by a vehicle owner.

SUSPENSION

Model: Telsa Y 2022 AWD Long range What component or system failed or malfunctioned, and is it available for inspection upon request? Control Arm bolt fell from Driver side front Wheel. Not available for inspection. Bolt got fixed by Tesla Service Center How was your safety or the safety of others put at risk? Yes I imagine. Since I was driving in community driveway with less < 10 MPH. I was safe. If this happens in Highway, it would be big risk since Steering gets locked and only one wheel rotates. Has the problem been reproduced or confirmed by a dealer or independent service center? This same issue has been reported mulitple times by other car owners over internet. As per dealer, this issue cannot be produced by him. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? Component has been inspected only by the Tesla Service center. No one else looked into it. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? No warnings or indications. Car still doesn't know that it has a problem with front wheel or steering.

NHTSA complaint #11624735 — an unverified report by a vehicle owner.

SUSPENSION

My vehicle started wearing the tire on the left front so I contacted Tesla set an appointment up to have the suspension inspected. They advised they would not cover suspension because it’s a wear item and required me to pay for a suspension alignment which they did and I question the print out on the alignment showing the left front was not in factory specifications, they said it’s within their parameters and they can’t adjust it so I drove the vehicle and came back to have them put new tires on because of the worn inside edge again I question the suspension they said parameters of not affecting the vehicle even though based on specs of the alignment sheet was not meeting The numbers specified by the system again would not do anything to dress. It said it’s not adjustable and it will not affect my tires. I drove the vehicle. Had to replace a new set of tires a year later for the same issue requested them to fix the alignment and they provided me a receipt showing that the suspension is not adjustable so there is an issue with the suspension which causes the tire wear out which can cause it to blow out if I continue to drive it without constantly buying tires .

NHTSA complaint #11614398 — an unverified report by a vehicle owner.

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Our cars suspension was replaced under warranty in October 2023 and by Aug 2024 it had failed again. Our tires have been ruined prematurely for the second time.

NHTSA complaint #11610732 — an unverified report by a vehicle owner.

SUSPENSION

•Water leak from under the dash (potential electrical hazard) (AVAILABLE FOR INSPECTION) •Window regulator malfunctions (AVAILABLE FOR INSPECTION) •Front suspension noise (potential handling issue) (AVAILABLE FOR INSPECTION) •Persistent rattle or squeak (AVAILABLE FOR INSPECTION) •Autopilot failures and power steering issues (including excessive vibration and unexpected braking) (AVAILABLE FOR INSPECTION) •Constant noise and vibration (AVAILABLE FOR INSPECTION) *Autopilot failures and power steering issues (including excessive vibration and unexpected braking): This can lead to a loss of control of the vehicle, increasing the risk of an accident. *Water leak from under the dash (potential electrical hazard): If water damages electrical components, it could cause the car to stall or malfunction while driving. *Front suspension noise (potential handling issue): A failing suspension system could compromise the vehicle's handling, making it more difficult to control during maneuvers or emergencies. **has been submitted for repairs at a Tesla maintenance center on multiple occasions." This suggests Tesla has acknowledged the issues and attempted to fix them. ***For Concerning Behavior: Autopilot Failures: The Autopilot system unexpectedly disengaged or made erratic maneuvers while engaged. False Object Detection: The Autopilot camera system falsely detected objects on the road, leading to unnecessary braking or swerving ***For Warning Lights: It is particularly concerning that these issues were not accompanied by any warning lights on the dashboard.

NHTSA complaint #11591656 — an unverified report by a vehicle owner.

SUSPENSION

The screws of front left lower control arm my Model Y came off. There was initially a clicking noise and the noise turned into a larger "boom" noise and when control arm came completely detached from my car. There were two large bolts found below the car. The car was relatively new and never been in an kind of accident or had any type of impact. Luckily, I was backing the car out of my driveway when this occurred, or this could have been a more severe accident, if it occurred while driving on the road. The entire hood of the car landed on the front left tire and there was no way for the car to move. It was towed to the Tesla service center, where they fixed the car. It was covered under my warranty as the car only has 16,700 miles on it. The service center was unable to diagnose the root cause of this issue. The service center indicated that they have seen similar issues to this, but in very rare instances. They said the car is now safe to drive, but this was something I have never had happen with any other car in 30 years of driving. However, I felt that I had to notify someone of this issue.

NHTSA complaint #11588098 — an unverified report by a vehicle owner.

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Here is a Tesla Model Y in the junkyard. [XXX] The front wheel has wrenched itself off. This phenomenon is known as Full Self Whomping. The car has not been in a crash, no air bags have deployed and there is no other damage to the car apart from the wheel going walkabout. The top ball-joint has simply popped apart which indicates woefull manufacturing and lack of quality control. It is fortunate that this car is still intact and available for inspection by your highly skilled and dedicated experts. In most cases the Full Self Whomping leaves only a mangled blood splattered wreck so that it is hard to prove it was caused by a whompy wheel. This is an opportunity to get out of the office and go to see for yourselves. Please note that I am not the owner. I am simply trying to prevent more loss Dummy USA address used to satisfy your website requirements. My genuine contact details are included with this submission. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11548312 — an unverified report by a vehicle owner.