2006 Toyota Highlander Hybrid fuel system problems
53 of the
481 complaints about the 2006 Toyota Highlander Hybrid are about the
fuel system — 11% of everything
reported for this model year.
Half of the failures with a mileage on record happened before
108,000 miles.
B
53
Complaints
1
Crashes
2
Fires
0
Injuries
Exactly what failed
Inverter
4075.5%
Fuel/Propulsion System
611.3%
Hybrid Propulsion System
59.4%
Fuel System, Gasoline
11.9%
Fuel System, Other
11.9%
Fuel & Propulsion across every Toyota Highlander Hybrid year
The contact owns a 2006 Toyota Highlander Hybrid. The contact stated that while driving 72 MPH, the vehicle failed to accelerate as intended while depressing the accelerator pedal. The check engine and traction control warning lights were illuminated. Additionally, the "Check Hybrid System", "Check AWD", and "Check VCS" messages were displayed. The contact was able to coast to the side of the road and had the vehicle towed to the residence. The contact notified an independent mechanic of the failure, and the mechanic stopped by the residence. The independent mechanic retrieved a DTC that the power inverter for the hybrid system had failed and caused the vehicle to go into LIMP Mode. The vehicle was not repaired. The contact called the dealer and was informed that there were no recalls associated with the VIN. The contact stated that when the dealer searched the VIN on the NHTSA.gov website, the VIN search showed that the VIN was included in NHTSA Campaign Number: 13V396000 (HYBRID PROPULSION SYSTEM). The manufacturer was made aware of the failure and informed the contact that the recall did not apply to the VIN. The vehicle remained at the residence unrepaired. The failure mileage was approximately 150,455.
NHTSA complaint #11711152 — an unverified report by a vehicle owner.
at 280,000 milesLafayette, CO
HYBRID PROPULSION SYSTEM
The contact owns a 2006 Toyota Highlander Hybrid. The contact stated while driving 65 MPH, the vehicle stalled with the check hybrid system and two other unknown warning lights illuminated. The contact managed to coast the vehicle to the side of the highway; however, the vehicle failed to restart. Due to the failure, the vehicle was towed to an independent mechanic where a diagnostic test was performed. The mechanic discovered that there was a leak in the inverter cooling system. Upon investigation, the contact discovered an unknown recall that was related to the failure. The manufacturer was notified of the failure but informed her that the vehicle was not included in the unknown recall. The vehicle was not repaired. The failure mileage was approximately 280,000.
NHTSA complaint #11502242 — an unverified report by a vehicle owner.
at 150,000 milesLAS Piedras, PR
HYBRID PROPULSION SYSTEM
TL* THE CONTACT OWNS A 2006 TOYOTA HIGHLANDER HYBRID. THE CONTACT STATED THAT THE VEHICLE DID NOT START AND THE HYBRID WARNING INDICATOR ILLUMINATED. THE CONTACT ALSO STATED THAT THE VEHICLE WAS REPAIRED THREE PREVIOUS TIMES BY NAGUABO AUTO TOYOTA (CARRETERA 31 KM 3.9, NAGUABO, PR 00718) REGARDING THE HYBRID MODULE. THE VEHICLE WAS NOT REPAIRED AGAIN. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 150,000.
NHTSA complaint #11288602 — an unverified report by a vehicle owner.
Yadkinville, NC
HYBRID PROPULSION SYSTEM
TL* THE CONTACT OWNS A 2006 TOYOTA HIGHLANDER HYBRID. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 35 MPH, THE VEHICLE STALLED AND THE ENTIRE INSTRUMENT PANEL ILLUMINATED. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 13V396000 (HYBRID PROPULSION SYSTEM). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.
NHTSA complaint #10845520 — an unverified report by a vehicle owner.
at 106,000 milesEast Amherst, NY
HYBRID PROPULSION SYSTEM
TL* THE CONTACT OWNS A 2006 TOYOTA HIGHLANDER HYBRID. THE CONTACT STATED THAT WHILE DRIVING FROM A COMPLETE STOP, THE HYBRID WARNING MESSAGE ILLUMINATED AND THE VEHICLE FAILED TO ACCELERATE HIGHER THAN 40 MPH. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 13V396000 (HYBRID PROPULSION SYSTEM). THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 106,000.
NHTSA complaint #10819050 — an unverified report by a vehicle owner.
at 130,000 milesSugar Hill, GA
HYBRID PROPULSION SYSTEM: INVERTER
TL* THE CONTACT OWNS A 2006 TOYOTA HIGHLANDER HYBRID. WHILE DRIVING APPROXIMATELY 50 MPH, THE VEHICLE SUDDENLY SHUT OFF. THE VEHICLE WAS TOWED TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE HYBRID INVERTER MALFUNCTIONED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 130,000.
NHTSA complaint #10722925 — an unverified report by a vehicle owner.
at 71,893 milesSacramento, CA
FUEL/PROPULSION SYSTEM
ENGINE MECHANICAL ~|~CHECK AND REPORT...CHECK ENGINE LIGHT AND VSC LIGHT ON DASH, ,,CAR LOST POWER WHILE DRIVING, HAD TO PULL OVER AND GET THE VEHICLE TOWED IN TO THE DEALERSHIP... ~|~TECH PULLED CODE P0A05,P0A08,P0A93, ...FOUND INVERTER PUMP NOT WORKING PROPERLY ~|~REPLACED INVERTER WATER PUMP
NHTSA complaint #10715789 — an unverified report by a vehicle owner.
at 161,359 milesSacramento, CA
FUEL/PROPULSION SYSTEM
ENGINE MECHANICAL ~|~CHECK AND REPORT...CHECK ENGINE LIGHT AND VSC LIGHT ON DASH, .FOUND INVERTER PUMP NOT WORKING PROPERLY ~|~REPLACED INVERTER WATER PUMP
NHTSA complaint #10715792 — an unverified report by a vehicle owner.
at 107,500 milesOilivia, NCFire
FUEL/PROPULSION SYSTEM
THERE WAS FIRE IN THE INVERTER ASSEMBLY. THE WIRING HARNESS FOR THE INVERTER AND THE TRANSMISSION WERE COMPLETELY COOKED AND MELTED. THE PROFESSIONAL OPINION OF A TOYOTA NATIONAL ENGINEER IS THAT THE GENERATOR IN THE TRANS AXLE SURGED AND CAUSED A FIRE MELTING THE COMPONENTS. HOW CAN THIS GO UN-INVESTIGATED WITH SO MANY OF THESE VEHICLES ON THE ROAD. MY FAMILY AND I COULD HAVE BEEN BURNED ALIVE OR IN A FATAL CRASH DUE TO THIS COMPLETELY UNSAFE SYSTEM. HOW CAN TOYOTA CONTINUE TO SAY THEY ARE ALL ABOUT SAFETY WHEN THEY WILL NOT DO ANYTHING ABOUT ISSUES LIKE THIS. THEY HAVE SENT ME A $16,000 BILL FOR THIS ISSUE THAT IS COMPLETELY A PRODUCT OF THEIR POOR AND UNSAFE VEHICLE.
NHTSA complaint #10596292 — an unverified report by a vehicle owner.
at 107,500 milesSanford, NCFire
FUEL/PROPULSION SYSTEM
I WAS DRIVING THE VEHICLE AND HEARD A LOUD POPPING NOISE ON THE WAY TO THE DEALERSHIP FOR RECALL WORK. ONCE THE TECHNICIAN OPENED THE INVERTER CASE WE FOUND THE WIRING HARNESS FOR BOTH THE INVERTER AND TRANSMISSION WERE COMPLETELY MELTED AND COOKED DUE TO A FIRE INSIDE THE INVERTER. I AM NOW LOOKING AT A $15000 REPAIR BILL WITH TOYOTA AND LUCKILY MY FAMILY AND I WERE NOT BURNED ALIVE OR IN AN ACCIDENT RESULTING IN FATALITIES.
NHTSA complaint #10593095 — an unverified report by a vehicle owner.
at 60,000 milesOcala, FL
FUEL/PROPULSION SYSTEM
THE CASE WAS STOPPED AND PLACED IN PARKING WHEN THE VEHICLE STARTED MOVING FORWARD AT ABOUT 3 MPH. I ALMOST HIT A CAR 5 FEET IN FRONT OF ME(AT THE TIME I PLACED THE HIGHLANDER IN PARKING GEAR) AND IT ENDED 6 INCHES AWAY FROM THE CAR IN THE FRONT. I HAD TO STEP ON THE BRAKE SHIFT GEARS FROM PARKING TO DRIVE. SHIFT AGAIN TO PARKING AND WHILE KEEPING THE BRAKES ON I PRESSED ON THE PARKING BRAKE AND TURNED THE CAR OFF. THERE WAS NO INCLINE IN THE STREET OR ANY DECLINE OBSERVABLE THAT COULD HAVE CAUSED THE ORIGINAL FAILURE. MY WIFE AND MY 1 YEAR OLD CHILD WERE INSIDE THE CAR WHEN THIS HAPPENED.
NHTSA complaint #10553576 — an unverified report by a vehicle owner.
at 130,000 milesMerrick, NY
HYBRID PROPULSION SYSTEM: INVERTER
TL* THE CONTACT OWNS A 2006 TOYOTA HIGHLANDER HYBRID. THE CONTACT WAS DRIVING APPROXIMATELY 65 MPH WHEN THE HYBRID INVERTER FAILED. THE VEHICLE WAS TOWED TO THE DEALER FOR INSPECTION. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 130,000.-
NHTSA complaint #10549181 — an unverified report by a vehicle owner.
at 105,000 milesCentennial, CO
FUEL/PROPULSION SYSTEM
MY WIFE WAS BACKING OUT OF OUR DRIVEWAY WHEN THE CAR SUDDENLY LOST POWER TO THE WHEELS AND ALL OF THE WARNING LIGHTS CAME ON. SHE WAS UNABLE TO MOVE THE CAR FORWARD OR BACKWARD TO GET THE CAR OUT OF THE LANE OF TRAFFIC. WE GOT THE CAR TOWED TO THE LOCAL TOYOTA DEALERSHIP. THEY INFORMED US THAT THE INVERTER WAS BAD AND WE NEEDED A NEW ONE. WE HAD RECEIVED A RECALL NOTICE ABOUT REPLACING AN "INTELLIGENT POWER MODULE" AND HAD THE REPAIRS DONE JAN 9TH 2013. THE REPAIR SHOP HAS SAID THAT THE REPLACED PART IS WORKING AND THAT IT IS THE INVERTER ITSELF THAT HAS GONE BAD. I HAVE SEEN MANY OTHER COMPLAINTS ABOUT THIS PROBLEM ONLINE. I AM JUST THANKFUL THAT SHE WASN'T GOING HIGHWAY SPEED WITH OUR CHILD IN THE CAR WHEN SHE LOST POWER. THAT COULD HAVE BEEN VERY DANGEROUS.
NHTSA complaint #10537610 — an unverified report by a vehicle owner.
at 146,000 milesOceanside, CA
HYBRID PROPULSION SYSTEM: INVERTER
TL* THE CONTACT OWNS A 2006 TOYOTA HIGHLANDER HYBRID. THE CONTACT STATED THAT THE INVERTER/CONVERTER HYBRID SYSTEM WOULD SHUT DOWN WHILE THE VEHICLE WAS BEING DRIVEN AT ANY SPEED. THE VEHICLE WAS TAKEN TO THE DEALER, WHO INSPECTED THE VEHICLE AND ADVISED THE CONTACT THAT THE INVERTER/CONVERTER NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED AND ADVISED THAT THEY WOULD CONTACT HIM WITHIN A FEW DAYS. THE FAILURE MILEAGE WAS 146,000.
NHTSA complaint #10499690 — an unverified report by a vehicle owner.
at 60,000 milesArcadia, CACrash
HYBRID PROPULSION SYSTEM: INVERTER
TL* THE CONTACT OWNS 2006 TOYOTA HIGHLANDER HYBRID. THE CONTACT WAS DRIVING 10 MPH WHEN THE CONTACT CRASHED INTO A CURB AND THE POWER STEERING FAILED. THE VEHICLE WAS TOWED TO THE DEALER WHERE THE DEALER CONFIRMED THAT THE POWER STEERING AND THE HYBRID COMPUTER SYSTEM FAILED. THE MANUFACTURER WAS NOT CONTACTED AND THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGES WERE 60,000.
NHTSA complaint #10440165 — an unverified report by a vehicle owner.
at 182,000 milesOrmond Beach, FL
HYBRID PROPULSION SYSTEM: INVERTER
THE VEHICLE SHUT OFF WHILE STOPPED AT A LIGHT AND HAD TO BE TOWED. DEALER SERVICE NOTES THAT INVERTER FAILED ALONG WITH COMPONENT THAT GOES WITH IT. VEHICLE NON-FUNCTIONAL.
NHTSA complaint #10437680 — an unverified report by a vehicle owner.
at 92,100 milesLilburn, GA
HYBRID PROPULSION SYSTEM: INVERTER
I WAS PULLING INTO OUR DRIVEWAY AND WHEN I PRESSED THE ACCELERATOR, THE CAR STOPPED AND BEGAN TO ROLL BACKWARDS. ALL OF THE WARNING LIGHTS CAME ON ALONG WITH A WARNING ON THE LCD PANEL THAT STATED "CHECK HYBRID SYSTEM" AND "CHECK VSC". IT WAS TOWED TO A TOYOTA DEALERSHIP. THEY INDICATED THAT THE HYBRID INVERTER AND ESU HAD FAILED AND THEY REPLACED THEM. THE VEHICLE STILL DISPLAYED SEVERAL WARNINGS AND AFTER SEARCHING FOR ALMOST 1 WEEK, THEY DETERMINED THAT THE POWER STEERING ESU WAS ALSO BAD ALTHOUGH THIS WAS NOT THE CASE PRIOR TO THE HYBRID FAILURE. THEY SAID THAT THE 12 VOLT BATTERY ALSO NEEDED REPLACING ALTHOUGH IT WAS ONLY 8 MONTHS OLD AND WAS PURCHASED AT THE DEALERSHIP. WHEN I ASKED HOW THIS COULD HAVE HAPPENED, I WAS TOLD THAT THE VEHICLE MUST HAVE BEEN STRUCK BY LIGHTNING! OCTOBER 1, 2011 IN OUR STATE WAS A BEAUTIFUL, CLEAR DAY AS IT HAD BEEN FOR A WHILE. I SUGGESTED THAT THE INVERTER AND ESU FAILURE CAUSED THE POWER STEERING ESU FAILURE, NOT A PHANTOM LIGHTNING STRIKE. MY VEHICLE IS CURRENTLY STILL AT THE DEALERSHIP AS I AWAIT THEIR REPLY. HYBRID COMPONENTS ARE COVERED UNDER THE EXTENDED HYBRID WARRANTY BUT THE STEERING ESU IS NOT AND WILL COST $1,000 TO REPLACE UNLESS TOYOTA WILL ACCEPT THAT THE FAILURE OF THE HYBRID COMPONENTS COULD HAVE CAUSED A POWERFUL ELECTRICAL SURGE THAT DAMAGED THE POWER STEERING ECU AS WELL AS THE 12 VOLT BATTERY.
NHTSA complaint #10429648 — an unverified report by a vehicle owner.
at 88,000 milesRoyal OAK, MI
HYBRID PROPULSION SYSTEM: INVERTER
PULLING OUT OF A PARKING SPACE AT A LOW RATE OF SPEED. CAR CAME TO AN IMMEDIATE AND ABRUPT HALT. COULD NOT BE RESTARTED.
NHTSA complaint #10422977 — an unverified report by a vehicle owner.
at 79,950 milesFL, FL
HYBRID PROPULSION SYSTEM: INVERTER
WHILE DRIVING THROUGH VIRGINIA FOOTHILLS, THE ENTIRE ELECTRICAL SYSTEM ON MY HYBRID STOPPED WORKING. I HAD SIGNIFICANTLY REDUCED BRAKING ABILITY, NO POWER STEERING AND WAS IN HEAVY TRAFFIC. THIS COULD HAVE BEEN A VERY SERIOUS INCIDENT IF I HAD TO STOP FOR AN EMERGENCY. I SLOWLY PULLED OVER SHUT THE SYSTEM DOWN AND AFTER A WHILE THE WARNING LIGHTS AND WARNING BUZZER WENT OFF.
NHTSA complaint #10416587 — an unverified report by a vehicle owner.
at 66,000 milesArlington, VA
HYBRID PROPULSION SYSTEM: INVERTER
WE WERE DRIVING OUR 2006 HIGHLANDER HYBRID FROM VIRGINIA TO OHIO. WE PULLED TO THE SIDE OF THE OH TURNPIKE JUST BEFORE MILE MARKER 218 TO CHANGE DRIVERS AS THE PAST FEW SERVICE STOPS WERE CLOSED FOR RENOVATIONS. WE DID NOT TURN OFF THE VEHICLE. WHEN THE NEW DRIVER PRESSED ON THE GAS PEDAL TO RETURN TO THE HIGHWAY, THE CAR MADE A FUNNY SOUND THEN THE DASHBOARD LIT UP WITH ALTERNATING ERRORS FOR THE HYBRID SYSTEM AND VSC SYSTEM. THE CAR WAS FROZEN AND WOULD NOT MOVE. WE HAD TO HAVE IT TOWED TO A DEALERSHIP. THERE WERE NO INJURIES. SEVERAL DAYS LATER, THE VEHICLE IS STILL AT BEDFORD TOYOTA IN OH BEING AWAITING DELIVERY & REPLACEMENT OF THE INVERTER. THERE WERE NO PRIOR WARNINGS OR INDICATIONS OF PROBLEMS WITH THE VEHICLE. IN FACT, IT HAD JUST BEEN IN FOR ITS 65,000 MILE CHECK-UP TWO WEEKS EARLIER.
NHTSA complaint #10409324 — an unverified report by a vehicle owner.
at 70,000 milesKyle, TX
HYBRID PROPULSION SYSTEM: INVERTER
2006 TOYOTA HIGHLANDER HYBRID POWER INVERTER FAILURE - A $9,000 REPAIR. MY 2006 HIGHLANDER HYBRID CAME TO A DEAD HALT LAST FRIDAY AFTERNOON GOING JUST OVER 40 MPH ON A BUSY STREET IN AUSTIN, TX. THE ENGINE WOULD RUN, BUT IT WOULD NOT MOVE IN ANY GEAR. I HAD IT TOWED TO THE TOYOTA DEALER ON I-35 AND IT WAS DIAGNOSED WITH A FAILED POWER INVERTER - A $9,000 REPAIR. IT HAS 70K MILES AND I JUST PURCHASED IT FOR $18K A COUPLE OF MONTHS AGO. THE ORIGINAL OWNER PURCHASED AN EXTENDED WARRANTY TO 100K MILES, SO VERY FORTUNATE THAT THIS VERY EXPENSIVE REPAIR WAS COVERED INCLUDING A FREE RENTAL CAR FOR THE WEEK IT WAS IN THE SHOP. I WILL DEFINITELY PURCHASE ANOTHER WARRANTY WHEN THIS ONE EXPIRES AS WHO CAN AFFORD THIS TYPE OF REPAIR ON A USED VEHICLE! I AM CONSIDERING SELLING THIS VEHICLE AND TOOK IT TO THE SAME TOYOTA DEALER THAT REPLACED THE POWER INVERTER TO GIVE ME A TRADE IN APPRAISAL. THEY RAN A CAR FAX HISTORY REPORT ON IT AND THERE IS NO INDICATION THAT THE CAR HAS HAD THE POWER INVERTER REPLACED! THEY SHOW IT SERVICED ON THE DATE OF THE REPAIR, BUT DID NOT INDICATE THAT THE POWER INVERTER HAD BEEN REPLACED - ARE THEY TRYING TO HIDE THIS PROBLEM?????
NHTSA complaint #10409334 — an unverified report by a vehicle owner.
at 108,000 milesWakefield, RI
HYBRID PROPULSION SYSTEM: INVERTER
TL* THE CONTACT OWNS A 2006 TOYOTA HIGHLANDER HYBRID. THE CONTACT STATED THEY WERE DRIVING ONTO THE HIGHWAY AND TRYING TO ACCELERATE WHEN THE VEHICLE LOST POWER. THE VEHICLE CONTINUED TO ROLL FORWARD FORCING THE CONTACT TO DRIVE ONTO THE SERVICE LANE. THE CONTACT HEARD A POPPING NOISE AND THE CHECK HYBRID SYSTEM LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TOWED TO THE DEALER AND AFTER THE FAILURE WAS DIAGNOSED, THE DEALER STATED THEY DID NOT FIND ANY FAILURES WITH THE VEHICLE. THE FAILURE AND CURRENT MILEAGE WAS 108,000. THERE HAS BEEN A RECALL OF THE PART BUT I DID NOT GET A LETTER IN THE MAIL YET. UPDATED 09/08/2011 *LN
NHTSA complaint #10409174 — an unverified report by a vehicle owner.
at 85,000 milesLincoln, NE
HYBRID PROPULSION SYSTEM: INVERTER
DRIVING NORTH ON INTERSTATE 75 NEAR WARNER ROBINS, GA IN OUR 2006 HIGHLANDER HYBRID. GOING 75 MPH IN THE LEFT LANE WHEN THE DASHBOARD LIT UP WITH VSC, CHECK HYBRID, AND ESP LIGHTS. IMMEDIATELY LOST ALL POWER. NO POWER STEERING, LIMITED BRAKING, NO ACCELERATION. BARELY AVOIDED A CATASTROPHIC ACCIDENT (4 PEOPLE IN MY CAR) AND MADE IT TO THE BREAKDOWN LANE. TOWED TO A LOCAL TOYOTA DEALER BY AAA. CAR HAS 85000 MILES ON IT AND TOYOTA DIAGNOSED A FAULTY INVERTER. IT IS BEING COVERED AS A WARRANTY REPAIR. WAITING FOR COMPLETION OF REPAIRS IN GEORGIA TO COMPLETE DRIVE HOME TO NEBRASKA (ALL THE WHILE INCURRING NON-TRIVIAL EXPENSES FOR HOTEL, RENTAL CAR, ETC.).
NHTSA complaint #10409213 — an unverified report by a vehicle owner.
at 69,000 milesIrving, TX
HYBRID PROPULSION SYSTEM: INVERTER
2006 HIGHLANDER HYBRID INVERTER FAILURE CAUSED A COMPLETE POWER SHUT DOWN AND LEFT ME STRANDED ON THE ROAD. THERE WAS NO POWER, NO BRAKES, NO STEERING. I COULD HAVE BEEN HIT BY CARS IN FRONT OR BEHIND. LUCKY THAT I WAS NOT ON THE FREEWAY GOING 70 MPH. THE FAILURE HAD NO WARNING NOR ANY SYMPTOMS. PRIOR TO THE FAILURE, I DROVE THE CAR APPROXIMATELY 70 MILES EARLIER DURING THE DAY.
NHTSA complaint #10408532 — an unverified report by a vehicle owner.
at 119,200 milesLake Bluff, IL
HYBRID PROPULSION SYSTEM: INVERTER
ON JUNE 9, 2011 AT APPROXIMATELY 11:00PM CENTRAL TIME, MY FAMILY (WIFE, TWO DAUGHTERS, ONE SON AND I) WERE DRIVING OUR 2006 TOYOTA HIGHLAND HYBRID DOWN I65 ABOUT 20 MILES NW OF LAFAYETTE, INDIANA. WE SUDDENLY LOST POWER AND COULD NOT DRIVE THE CAR. WE WERE GOING ABOUT 70MPH AND LUCKILY THERE WERE NO CARS AROUND US AT THE TIME, AS WE HAD EXTREME DIFFICULTY IN STEERING THE CAR AND STRUGGLED TO PULL IT OFF TO THE SIDE OF THE ROAD. IT SAID SOMETHING ON THE SCREEN ABOUT CHECK VSD AND HYBRID SYSTEM. THE ENGINE CONTINUED TO WHIRL, BUT WE COULD NOT START CAR OR DO ANYTHING WITH IT. WE CALLED A TOW TRUCK & WAITED IN THE DARK ON SIDE OF INTERSTATE 65 TO WAIT FOR THEM TO PICK US UP. IT TOOK ABOUT 45 MINUTES TO GET THE TOW TRUCK THERE AND FOR SOMEONE TO COME PICK US UP. WE DEFINITELY FELT LUCKY TO GET OFF OF THE HIGHWAY WITHOUT GETTING HURT AS THIS AREA HAD NO LIGHTS AND WAS VERY DARK (EXCEPT FOR THE RED LIGHTS ON THE WIND MILLS ALL AROUND US). WE WENT TO A HOTEL IN LAFAYETTE AND THE TOW TRUCK DROPPED THE CAR OFF AT THE DEALERSHIP. THE NEXT MORNING, THE DEALERSHIP SENT A COURTESY CAR TO PICK ME UP & TAKE ME OVER THERE. I SPOKE WITH THE SERVICE DEPARTMENT AND THEY SAID THEY WOULD EVALUATE THE PROBLEM. I TOLD HIM IT MIGHT BE THE INVERTER, AS MY FATHER OWNED A LEXUS RX400 HYBRID AND THE INVERTER ON HIS CAR FAILED AND LEXUS GAVE HIM THE PART. THE SERVICE DEPARTMENT TOLD ME THAT HE PERSONALLY HAD NEVER CHANGED AN INVERTER, SO HE DID NOT THINK IT WAS THAT. I RENTED A CAR AND MY FAMILY AND I CONTINUED OUR TRIP TO FLORIDA. A COUPLE OF DAYS LATER, THE TOYOTA DEALERSHIP CALLED ME AND SAID THEY HAD TO TAKE THE ENGINE APART AND IT COULD BE AN EXPENSIVE REPAIR JUST TO FIGURE OUT WHAT WAS WRONG. HE THOUGHT IT MIGHT BE RODENT DAMAGE. DAYS LATER HE CALLED BACK AND SAID THAT IT WAS IN FACT THE INVERTER AND THAT THE REPAIR WOULD COST ME $9,600.00. I WENT ONLINE & DETERMINED THAT MANY PEOPLE WITH 2006 TOYOTA HIGHLANDERS HYBRIDS WITH VIN# SIMILAR TO MINE HAVE HAD THE SAME ISSUE.
NHTSA complaint #10407755 — an unverified report by a vehicle owner.
at 105,000 milesSouthworh, WA
HYBRID PROPULSION SYSTEM: INVERTER
AT 0130 I WAS ACCELERATING QUICKLY FROM A STOP IN MY 2006 HIGHLANDER HYBRID. WITHOUT WARNING THE ACCELERATION OF MY CAR CEASED; PRESSING THE GAS PEDAL ALL THE WAY DOWN HAD NO RESPONSE. [FORTUNATELY, I HAD NOT YET TURNED IN FRONT OF THE LARGE TRUCK I WAS ABOUT TO PASS, BECAUSE IF I HAD CUT IN FRONT OF HIM THEN SUDDENLY DE-ACCELERATED, A COLLISION WOULD HAVE BEEN THE LIKELY RESULT.] THE DASH HAD LIT UP SEVERAL CHECK ENGINE LIGHTS. I WAS 1/2 WAY THROUGH AN INTERSECTION HEADED TOWARDS THE ON-RAMP TO HIGHWAY 96. THE CAR WAS STILL ROLLING, I STEERED IT AWAY FROM THE ON-RAMP AND ONTO THE SERVICE DRIVE, WHERE I COASTED TO A STOP. ALL OTHER ELECTRIC SYSTEMS WERE TO BE WORKING: LIGHTS, RADIO, BRAKES, WIPERS, FAN, SIGNALS, LOCKS. MY GAS TANK WAS MORE THAN HALF FULL. MY DISPLAY WAS ALTERNATING 'CHECK HYBRID SYSTEM" AND "CHECK VSC.' I ATTEMPTED TO RESTART THE SUV SEVERAL TIMES, WITH THE SAME RESULT. A LOCAL POLICE OFFICER HAD TO USE HIS VEHICLE TO PUSH MY SUV OFF THE ROAD FOR SAFETY. MY CAR HAD TO BE TOWED, AND IT TOOK OVER AN HOUR FOR A TOW TRUCK TO ARRIVE, FORTUNATELY I WAS ONLY 30 MINUTES FROM MY DEALERSHIP- AS I DOUBT MANY OTHER MECHANICS COULD HAVE DIAGNOSED THE PROBLEM. THE NEXT BUSINESS DAY, MY LOCAL TOYOTA DEALERSHIP SERVICE MANAGER CALLED TO TELL ME THE INVERTER WAS BROKEN, AND THE INVERTER WOULD COST $7000 PLUS LABOR. THE PART WOULD HAVE TO BE SHIPPED FROM CORPORATE. MY CAR WAS BEYOND THE 100,000 MILE DRIVETRAIN WARRANTY (100K MIGHT BE MICHIGAN SPECIFIC), AND WAS AT 105,000 MILES. VIN [XXX] A FRONT WHEEL DRIVE HIGHLANDER HYBRID. ONE OF THE SERVICE EMPLOYEES CONFIRMED MY VIN WAS 'BEFORE THE PRODUCTION BREAK' IN 2006 HIGHLANDER HYBRIDS WHEN A 'NEW AND IMPROVED' INVERTER WAS USED INSTEAD OF THE 'DEFECTIVE' ONE. **TT UPDATED 07/10/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #10407646 — an unverified report by a vehicle owner.
at 286,556 milesTehachapi, CA
HYBRID PROPULSION SYSTEM: INVERTER
ON A 2006 TOYOTA HIGHLANDER HYBRID 4X4. ENGINE STALLED WHILE DRIVING AT 70 MPH ON HIGHWAY. VEHICLE COASTED TO SIDE AND WOULD NOT RESTART. HAD TO HAVE IT TOWED HOME AND ENGINE STILL WILL NOT START. WILL HAVE TO TAKE IT TO DEALER.
NHTSA complaint #10407355 — an unverified report by a vehicle owner.
at 110,000 milesGlendale, CA
HYBRID PROPULSION SYSTEM: INVERTER
OUR 2006 TOYOTA HIGHLANDER HYBRID SIMPLY STOPPED RUNNING YESTERDAY IN THE MIDDLE OF A VERY BUSY STREET. WE HAD IT TOWED TO THE DEALER WHO TOLD US THAT THE INVERTER ( PART OF THE HYBRID PORTION OF THE VEHICLE ) WAS FINISHED AND THAT THE REPAIR WOULD BE $7800.00. THEY ALSO TOLD US THAT THIS IS THE ONLY YEAR OF THIS VEHICLE WHICH IS EXEMPT FROM THE STATE OF CALIFORNIA REQUIREMENT OF A 150,000 WARRANTY ON HYBRID VEHICLES . TOYOTA WILL NOT STAND BEHIND THIS VEHICLE ALTHOUGH IT IS A PROBLEM WITH THIS CAR THAT THEY ARE FAMILIAR WITH AND HAVE MADE CORRECTIONS TO. THIS IS A SERIOUS, DANGEROUS AND EXPENSIVE PROBLEM FOR WHICH TOYOTA SHOULD TAKE RESPONSIBILITY. THE CAR AS EASILY HAVE STOPPED ON THE FREEWAY OR SOME OTHER MORE DANGEROUS SPOT.
NHTSA complaint #10407143 — an unverified report by a vehicle owner.
at 130,000 milesSaint Charles, MO
HYBRID PROPULSION SYSTEM: INVERTER
TL*THE CONTACT OWNS A 2006 TOYOTA HIGHLANDER HYBRID. THE CONTACT WAS DRIVING THE VEHICLE AND IT STALLED WITHOUT WARNING AND THE HYBRID SYSTEM LIGHT CAME ON. THE VEHICLE WAS TOWED TO THE DEALER WHO STATED THAT THE INVERTER HAD FAILED. THE FAILURE AND CURRENT MILEAGE WAS 130,000.
NHTSA complaint #10407000 — an unverified report by a vehicle owner.
at 58,212 milesCary, NC
HYBRID PROPULSION SYSTEM: INVERTER
TOYOTA HIGHLANDER HYBRID 2006 MODEL HAS 58,212 MILES ON THE ODOMETER. WAS PULLING AWAY FROM A STOPLIGHT ON A BUSY STREET WHEN THE CAR SUDDENLY LOST POWER. WE HAD TO PULL OVER TO THE SIDE OF THE ROAD. THE CAR WAS COMPLETELY DISABLED, WITH NO MOTIVE POWER WHATSOEVER. THE POLICE CAME AND ASSISTED, WE HAD THE CAR TOWED TO THE DEALER, AND WE ARE CURRENTLY WAITING FOR A HYBRID INVERTER (A COMMON PART CITED IN NHTSA ACTION PE11005.
NHTSA complaint #10407037 — an unverified report by a vehicle owner.