FaultScore

2002 Toyota Tacoma brake problems

18 of the 443 complaints about the 2002 Toyota Tacoma are about the braking system — 4% of everything reported for this model year. Half of the failures with a mileage on record happened before 38,000 miles.

C

18

Complaints

1

Crashes

1

Fires

1

Injuries

Exactly what failed

Service Brakes, Hydraulic 5 27.8%
Parking Brake 2 11.1%
Service Brakes 2 11.1%
Master Cylinder 1 5.6%
Foundation Components 1 5.6%
Disc 1 5.6%
Caliper 1 5.6%
Drum 1 5.6%
Shoes/Linings 1 5.6%
Linkage AND Cable 1 5.6%

Brakes across every Toyota Tacoma year

1996 13 2.0%
1998 25 3.9%
2000 11 1.7%
2001 26 4.1%
2002 18 2.8%
2003 19 3.0%
2004 27 4.2%
2005 26 4.1%
2006 49 7.7%
2007 43 6.7%
2008 30 4.7%
2009 35 5.5%
2010 22 3.4%
2011 13 2.0%
2012 22 3.4%
2013 18 2.8%
2014 17 2.7%
2015 12 1.9%
2016 19 3.0%
2017 32 5.0%
2018 47 7.4%
2019 54 8.5%
2020 13 2.0%
2021 12 1.9%
2024 35 5.5%

What owners said

Filed with NHTSA, in their own words.

at 140,000 miles Cottondale, AL Crash Fire 1 injured

SERVICE BRAKES

TL* THE CONTACT OWNS A 2002 TOYOTA TACOMA. THE CONTACT STATED WHILE DRIVING AT AN UNKNOWN SPEED THE ACCELERATED PEDAL BECAME STUCK, THE BRAKE PEDAL WAS APPLIED BUT TRAVELLED TO THE FLOOR, AS THE VEHICLE CRASHED INTO A METAL MAIL BOX. ADDITIONALLY, WHILE APPLYING THE BRAKE PEDAL THE INSTRUMENT PANEL WENT DIM WHEN THE BRAKE PEDAL WAS DEPRESSED. THE CONTACT STATED THAT HE REPLACED ALL THE BULBS. THE AIR BAGS DEPLOYED. THE CONTACT STATED THAT WHEN THE AIR BAGS DEPLOYED HE SAW A GLOWING LIGHT AS A FIRE WAS IGNITED. THE CONTACT SUSTAINED INJURIES FROM THE FUMES AND FIRE EXERTED FROM THE DRIVER'S AND PASSENGER SIDE AIR BAGS THAT BURNT HIS NOSTRILS AND FOREHEAD. THE CONTACT DID NOT SEEK MEDICAL ATTENTION. A POLICE REPORT WAS FILED. THE LOCAL DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VEHICLE WAS TOWED TO AN INDEPENDENT LOT. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 140,000.

NHTSA complaint #11365882 — an unverified report by a vehicle owner.

at 165,000 miles Stephentown, NY

SERVICE BRAKES

THE RUST ON THE REAR END ASSEMBLY IS SO SEVERE THAT THE BRAKES ARE COMPROMISED, AND THE BACK UP EMERGENCY BRAKE SYSTEM HAS FAILED. THE RUST ON THE DIFFERENTIAL HOUSING IS SO SEVERE THAT THE FLUID HAS LEAKED OUT AND THE GEARS ARE AT RISK FOR CATASTROPHIC FAILURE. THE SPRING MOUNTS TO THE AXLES ARE ALSO RUSTING SEVERELY, CREATING A RISK OF LOST CONTROL SHOULD EITHER SIDE BREAK AWAY. IT TAKES GREAT EFFORT WHEN BRAKING, AND THE VEHICLE PULLS SEVERELY DUE TO RUST CAUSING THE LOSS OF INTEGRITY OF THE BRAKING SYSTEM. THE BRAKES, ONCE APPLIED, DO NOT RELEASE EVENLY, CREATING UNEVEN BRAKE WEAR, SHUDDERING AND SHAKING, RESULTING IN POOR CONTROL, EXCESSIVE AND UNEVEN TIRE WEAR, I.E., TIRES LOCKED AND DRAGGING, SCALLOPING. ON WET, AND I FEAR, ICEY, SURFACES, THE TRUCK HAS SLID SIDEWAYS DUE TO ONE OR MORE WHEELS NOT RELEASING.

NHTSA complaint #10914401 — an unverified report by a vehicle owner.

at 122,175 miles Sacramento, CA

SERVICE BRAKES, HYDRAULIC

ABS LIGHT CAME ON WENT OFF THEN CAME BACK ON AND STAYED ON. TOYOTA TOOK THREE HOURS TO FIGURE IT OUT. ABS CONTROL MODUAL ( ABS CPU )

NHTSA complaint #10383835 — an unverified report by a vehicle owner.

at 42,000 miles Endicott, NY

PARKING BRAKE

EMERGENCY CABLE IS BROKEN.

NHTSA complaint #10298349 — an unverified report by a vehicle owner.

at 42,000 miles Newton, MA

PARKING BRAKE

GAS TANK SHIELD SEVERELY RUSTED. UNDER SIDE OF GASTANK IS PROTECTED BY A SHIELD/SKID PLATE. IT IS RUSTED SO BADLY THAT WHEN HIT WITH A HAMMER THE HAMMER GOES RIGHT THROUGH. PRESUMABLY THIS SHIELD IS TO PROTECT THE GAS TANK FROM DEBRIS AND STONES ESPECIALLY IF THE TRUCK IS USED OFF ROAD. I DISCOVERED THIS AS I WAS INSPECTING THE UNDERSIDE OF THE TRUCK BEFORE DROPPING THE TRUCK OFF AT THE DEALER TO HAVE THE FRAME REPLACED. IN ADDITION TO THIS, IT IS APPARENT THAT THE DRIVE AXLE AND DIFFERENTIAL HOUSING ALSO HAVE SEVERE RUST. IF TAPPED WITH A HAMMER THE RUST COMES OF IN SHEETS. THE PARKING BRAKES ACTUATING LEVERS HAVE RUSTED IN PLACE AND CAN NO LONGER BE USED. THERE APPEARS TO BE MORE TO THIS RUST THAN SIMPLE FRAME RUST. THE RUST IS PERVASIVE THROUGH OUT THE UNDERSIDE OF THE TRUCK.

NHTSA complaint #10297145 — an unverified report by a vehicle owner.

at 38,000 miles Texas City, TX

SERVICE BRAKES, HYDRAULIC

TL*THE CONTACT OWNS A 2002 TOYOTA TACOMA. WHILE DRIVING 45 MPH, THE FRONT BRAKES DETACHED FROM THE PADS AND BECAME JAMMED BETWEEN THE ROTOR AND THE CALIPER. A PORTION OF THE BRAKES STRUCK THE FRONT FENDER LIKE A BULLET. THE CONTACT CALLED TOYOTA, BUT THEY WOULD NOT ASSIST. HE REPAIRED THE VEHICLE HIMSELF AND STATED THAT HE WAS TAKING HIS VEHICLE OUT OF SERVICE FOR SAFETY REASONS. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 38,000.

NHTSA complaint #10226285 — an unverified report by a vehicle owner.

at 28,000 miles Rhinebeck, NY

PARKING BRAKE:CONVENTIONAL:MECHANICAL:LINKAGE AND CABLE

PARKING BRAKE SYSTEM CONTINUALLY FREEZES UP DUE TO POOR CABLE AND SPRING ROUTING. PROBLEM APPEARS TO BE WELL KNOWN TO AREA MECHANICS.

NHTSA complaint #10210842 — an unverified report by a vehicle owner.

at 49,000 miles Bristow, VA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM

THE PARKING BRAKE INTERMEDIATE LEVER RUSTED ,RESULTING IN THE PARKING BRAKE NOT DISENGAGING. AT HIGHWAY SPEEDS THE TRUCK WAS VIBRATING SO BADLY THAT IT FELT LIKE A WHEEL WAS FALLING OFF. AFTER RETURNING HOME AT 35 MPH THE LEFT REAR WHEEL WAS EXTREMELY HOT WHICH RESULTED IN WARPING THE DRUMS. IT WAS EXTREMELY HARD TO CONTROL THE VEHICLE OVER 40 MPH. THE PARTS NEED TO BE ORDERED AND THE PROBLEM HAS NOT BEEN FIXED AS OF THIS TIME. THE LEVER IN QUESTION IS THE ONE THAT LINKED THE PARKING BRAKE CABLE INTO THE REAR BRAKE DRUM ASSEMBLY. ITWAS COVERED BY A RUBBER BOOT THAT OBVIOUSLY DID NOT KEEP OUT MOISTURE, THUS RUSTING. ONCE THE VEHICLE WAS JACKED UP THE LEFT REAR TIRE WOULD NOT EVEN TURN DUE TO THE BRAKES NOT BEING ABLE TO DISENGAGE.

NHTSA complaint #10186218 — an unverified report by a vehicle owner.

Venice, CA

SERVICE BRAKES, HYDRAULIC

I HAVE A TACOMA 2002 AND THE BRAKES HAVE BEEN REPLACED THREE TIMES. ALTHOUGH I HAVE CALLED AND EXPLAINED THE SOMETIMES THEY SLIP, TOYOTA REFUSES TO REALLY LOOK AT THEM. I WANTED TO FILE THIS IN CASE THEY DO GIVE WHILE I AM DRIVING, THERE WILL BE A RECORD OF THIS PROBLEM, SINCE I HAVE MENTIONED IT SEVERAL TIMES TO TOYOTA BUT THEY NEVER WRITE IT DOWN, ACCORDING TO THE NEWEST CUSTOMER SERVICE? PERSON I SPOKE TO. I HAVE BEEN TOLD THAT THE CLUNKING NOISES, THE 5 MONTH BRAKE CHANGES AND THE SLIPPING OF THE BRAKES IS NATURAL. THIS CANNOT BE RIGHT.

NHTSA complaint #10080482 — an unverified report by a vehicle owner.

at 11,000 miles Santa FE Springs, CA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC

FRONT WHEELS WOBBLE WHEN THE BRAKE PEDAL IS DEPRESSED. ALSO, THERE'S AN UNKNOWN SQUEAKING NOISE. THIS IS CAUSED BY PREMATURE BRAKE WEAR, PER DEALERSHIP.

NHTSA complaint #10044949 — an unverified report by a vehicle owner.

at 20,000 miles Decatur, GA

SERVICE BRAKES, AIR:DISC:ROTOR

MY 2002 TACOMA VIBRATES AT HIGH SPEEDS AND WHEN STOPPING. I'VE HAD THE BRAKES FIXED 5 TIMES NOW AND IT'S STILL NOT RIGHT. MY TRANSMISSION CLUNKS WHEN I STOP AND START, SHUTTERS WHEN COMING TO A STOP, AND SHIFTS HARD. SOMETIMES THE TRANSMISSION CLUNKS AFTER I'VE ALREADY STARTED MOVING. THE PROBLEMS STARTED ABOUT A YEAR AGO. I'VE RECENTLY BEEN TO TWO DEALERSHIPS BEFORE THE WARRANTY EXPIRED AND NOTHING WAS DONE. ONE TOYOTA TECHNICIAN SAID IT WAS MY BRAKES, YEAH RIGHT, THE OTHER WOULDN'T EVEN TAKE IT FOR A TEST DRIVE. I THINK THE PROBLEM IS CAUSED BY MY TRANSMISSION SLIDING BACK AND FORTH, WHICH I DON'T THINK IT'S SUPPOSED TO DO. WHENEVER I STOMP ON THE GAS TO PASS SOMEONE IT SHIFTS INTO THE WRONG GEAR AND THE ENGINE RED LINES. MY DASH SQUEAKS, SO I HAVE TO WEDGE MY WALLET IN BETWEEN THE WINDSHIELD AND DASH TO STOP IT. MY DRIVER'S SIDE DOOR DOESN'T SHUT FLUSH WITH THE BODY. LAST BUT NOT LEAST, I HAD TO REPLACE MY OXYGEN SENSOR. I WOULD LIKE TO SELL MY TRUCK, BUT CAN'T WITH ALL THE PROBLEMS. THIS WAS MY FIRST TOYOTA AND WILL PROBABLY BE MY LAST.

NHTSA complaint #10040876 — an unverified report by a vehicle owner.

Ramona, CA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM:SHOES/LININGS

BRAKING PROBLEMS WITH A 2002 TOYOTA TACOMA 4X4. SHAKING OF TRUCK WHEN BRAKES WERE APPLIED. FRONT BRAKES WERE RESURFACED AND ADJUSTED ON 8/6/03. PROBLEM CONTINUED AND I WAS CHARGED TO REPLACE REAR DRUMS & SHOES ON A TRUCK WITH LESS THAN 30000 MILES ON 8/15/03.

NHTSA complaint #10036857 — an unverified report by a vehicle owner.

Ramona, CA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM:DRUM

BRAKING PROBLEMS WITH A 2002 TOYOTA TACOMA 4X4. SHAKING OF TRUCK WHEN BRAKES WERE APPLIED. FRONT BRAKES WERE RESURFACED AND ADJUSTED ON 8/6/03. PROBLEM CONTINUED AND I WAS CHARGED TO REPLACE REAR DRUMS & SHOES ON A TRUCK WITH LESS THAN 30000 MILES ON 8/15/03.

NHTSA complaint #10036857 — an unverified report by a vehicle owner.

at 13,773 miles Tigard, OR

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER

THE BRAKES ON THE RIGHT SIDE OF MY TOYOTA TACOMA PICKUP ARE DRAGGING MAKING IS DIFFICULT TO STEER. WHEN TOYOTA DEALERSHIP PULLED THE WHEELS OFF THE TRUCK AND CHECKED THE BRAKES THERE WAS SIGNIFICANTLY MORE WEAR ON THE FRONT RIGHT BREAK PADS THEN THE LEFT SIDE. I HAD THE BREAKS REPLACED AND KEPT THE WORN OUT BRAKES FOR YOUR INSPECTION. IT APPEARS THE RIGHT-SIDE CALIPER FAILED MAKING IT HARD TO STEER AND CAUSING THE BRAKES ON THE RIGHT SIDE TO WEAR OUT IN LESS THAN 15,000 MILES. TOYOTA SAYS THIS IS NORMAL EVEN THOUGH THIS IS A MAJOR SAFETY HAZARD. *NLM

NHTSA complaint #10022996 — an unverified report by a vehicle owner.

at 30,000 miles Canton, GA

SERVICE BRAKES, HYDRAULIC

THE BRAKES VIBRATE UPON DECREASING SPEED FROM 60 MPH OR MORE. THE LONGER DRIVEN, THE NECESSARY SPEED FOR VIBRATION DECREASES TO LOWER SPEEDS. THE PROBLEM INTENSIFIES THE HIGHER THE GRADE IS ON ANY DOWNHILL. I HAVE REPLACED PADS TWICE AND ROTORS ONCE. AS I BEGIN TO REPLACE THE CALIPERS, I FIND THAT THERE IS A RECALL FOR THOSE ON THE TUNDRA AND A LIST OF CONSUMER COMPLAINTS ABOUT TACOMA'S BRAKES. *NLM

NHTSA complaint #10021044 — an unverified report by a vehicle owner.

at 23,500 miles Golden, CO

SERVICE BRAKES, HYDRAULIC

2002 TOYOTA DOUBLE CAB 4X4 DURING MOUNTAIN DRIVING, MY FRONT BRAKES WILL MAKE THE TRUCK SHAKE. I WOULD DESCRIBE THE FEELING LIKE BAD ABS, HOWEVER, I DO NOT HAVE ABS. THIS PROBLEM ONLY SEEMS TO OCCUR WHEN I AM GOING DOWNHILL (LIKE LOVELAND PASS). THE SHUTTERING DOES NOT DEPEND ON THE SPEED OF DECELERATION. ONCE IT STARTS IT SEEM TO BE THERE UNTIL THE BRAKES HAVE PLENTY OF COOLING TIME. I HAD IT INTO THE DEALER AND THEY COULD NOT FIND ANYTHING WRONG WITH IT OR GET IT TO DO IT. HOWEVER LAST TIME I WAS IN FOR OTHER REPAIRS, THE SERVICE MANAGER MENTIONED THAT 2000-2003 TUNDRA'S HAD A SERVICE BULLETIN FOR A SIMILAR PROBLEM BUT THERE WAS NOT ONE FOR THE TACOMA. I TRIED TO LOOK UP INFORMATION TO SEE IF THE BRAKING SYSTEMS CONSISTED OF THE SAME COMPONENTS, BUT WAS UNSUCCESSFUL.

NHTSA complaint #10018328 — an unverified report by a vehicle owner.

Sacramento, CA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

THE MASTER CYLINDER IS LEAKED. THE DEALER INSPECTED THE VEHICLE BUT COULD NOT DUPLICATE OR CORRECT THE PROBLEM. *NLM

NHTSA complaint #10012037 — an unverified report by a vehicle owner.

Charlotte, NC

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

CONSUMER STATES THAT THE BRAKE PEDAL AND GAS PEDAL ARE LOCATED TOO CLOSE TOGETHER. WHEN BRAKES ARE APPLIED THEY GO ALL THE WAY TO THE FLOOR,AND IF YOUR FOOT IS NOT IN THE MIDDLE OF PEDAL IT CAN HIT THE GAS PEDAL. MRJLG

NHTSA complaint #8020783 — an unverified report by a vehicle owner.

Other 2002 Toyota Tacoma problems

← Full 2002 Toyota Tacoma report