This is a known and unaddressed issue. BMW headlight seals fail allowing condensation to build and erode electronics. Replacement costs exceed $15K and only OEM parts and BMW servicing are options. Many BMW repair shops refuse to do this work as it is overly complicated and expensive. This issue is well known and document and warrants compensation and/or recall.
NHTSA complaint #11721523 — an unverified report by a vehicle owner.
1. What component or system failed or malfunctioned, and is it available for inspection upon request? Answer: The adaptive headlight system on my 2015 BMW 535i XDrive sedan has malfunctioned due to water intrusion. Yes, the vehicle is available for inspection upon request. 2. How was your safety or the safety of others put at risk? Answer: The malfunctioning adaptive headlights have put my safety and the safety of others at risk because they fail to provide adequate illumination while driving at night. This compromised visibility can lead to an increased risk of accidents, especially on poorly lit roads and during adverse weather conditions. 3. Has the problem been reproduced or confirmed by a dealer or independent service center? Answer: Yes, the problem has been reproduced and confirmed by an independent service center. They identified water intrusion as the cause of the adaptive headlight malfunction. Reported to BMWUSA with supporting documents/photographs 4. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? Answer: The vehicle has not yet been inspected by the manufacturer, police, or insurance representatives. Only the independent service center has inspected the adaptive headlight system. 5. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? Answer: Yes, there were warning lamps and messages indicating a headlight malfunction prior to the failure. The warning messages first appeared approximately two weeks before (01/15/2025) the headlights completely failed.
NHTSA complaint #11639776 — an unverified report by a vehicle owner.
Headlight Assembly has issues with the seal and condensation can/does enter the headlight assembly rendering the functionality of the headlight as suspect. Without proper lighting and condensation in front of the headlight which greatly impacts/effects the clarity and visibility of objects in the front of the car creating a safety issue. The cost to replace/repair these assemblies is excessive and is a widespread problem across multiple BMW models/years.
NHTSA complaint #11587192 — an unverified report by a vehicle owner.
Headlight started to collect condensation, not due to any damage to the headlight itself. I understand that this will eventually lead to damage of the electronic components of the headlight because the condensation collects in the bottom of the headlight. Per the advice of my mechanic, I am replacing the headlight before the water can do damage. He says it's a well-known problem.
NHTSA complaint #11560150 — an unverified report by a vehicle owner.
Driver-side headlight started getting condensation last winter. Brought the car to the dealer to see if they can replace the gasket but was told that it needs to be replaced and it could cost as much as $7,000 if the module needs to be replaced as well. That is ridiculous that it needs to be replaced at such ab absurd cost. Lights can stop working if it burns out and dangerous if it occurs at night and lose your headlights. Since it is summer now, condensation has not occurred until it starts raining.
NHTSA complaint #11528217 — an unverified report by a vehicle owner.
The drivers headlight has developed significant condensation on its interior caused by a failed seal which in turn damaged or short-circuited the modules disabling my daytime running light, low beam, high beam, and turn signal
NHTSA complaint #11524113 — an unverified report by a vehicle owner.
The headlight housing on my model year is leaking water into it and causing electrical issues , Iv noticed majority of other models I see on the road have the same issue with one of the headlight housings having water in them, this has caused numerous codes to appear on the dash. “ Vertical headlight malfunction “ …”turn signal malfunction “ …”daytime running light malfunction “ ect… this is a safety issue because it stops my signal from working and my headlight works when it wants to. Normally I would think maybe I rock chipped the housing but since I see it on majority of 535’s I see I figure it must have been an issue from factory.
NHTSA complaint #11512368 — an unverified report by a vehicle owner.
Myself along with thousands of other owners are having moisture build up issues inside the headlight that eventually create puddles of water that short out the headlights which is $5000 for each headlight replacement.
NHTSA complaint #11510725 — an unverified report by a vehicle owner.
Driver side headlight has an extreme condensation issue. Especially after it rains or using a car wash. The condensation leaks into the control light module , which makes the turn signal, parking lamp and the adaptive light to all fail.
NHTSA complaint #11507275 — an unverified report by a vehicle owner.
The headlights on the BMW 535 collect excessive amounts of condensation. If the condensation builds up, then the light does not function properly. The main safety concern is the malfunction of the turn signal. It will function in the rear of the vehicle but does not light up on the front in the affected headlight housing. Review of this problem on-line shows that this has occurred in many BMW vehicles and BMW also has issued a service bulletin for this problem (SI B63 05 16). As widespread as this problem is, I would think there would be a required recall for this service.
NHTSA complaint #11506957 — an unverified report by a vehicle owner.
The contact owns a 2013 BMW 535I. The contact stated that the driver’s side headlamp had condensation inside the headlamp housing. The vehicle was taken to a certified mechanic who replaced the headlamp housing. The contact stated that the failure recurred with the passenger’s side headlamp housing and the driver’s side replacement headlamp housing. The failure had caused the turn signals to malfunction. The contact stated that an unknown warning light was illuminated. The vehicle had not been repaired. The manufacturer had not been made aware of the failure. The failure mileage was unknown.
NHTSA complaint #11499233 — an unverified report by a vehicle owner.
The front lights - water gets in impact visibility. The only repair is to replace the entire unit which is $2k per light. There is not other options. The adaptive warning sign does not go away due to this water.
NHTSA complaint #11473074 — an unverified report by a vehicle owner.
While driving car stalled, dropped speed and engine warning light came on. Fuel pump was needed. Had to have car towed obtained a rental for 11 days. Fuel pump out of stock. Immediately after fuel pump was replaced less than two weeks the thermostat had to be replaced. Another tow and another rental. I need to be compensated for stress aggravation and loss of use. Repairs and car rental and tow cost over $3500
NHTSA complaint #11432548 — an unverified report by a vehicle owner.
1 of my headlights is currently displaying an adaptative headlamp malfunction warning error. I took my vehicle to the dealer and the resolution offered seemed more trial and error. The dealer offered to dry out my headlight assembly which was holding condensation but could not guarantee this will resolve the issue. If the dry out method did not work the only other option was to replace the entire head light assembly at a cost of several thousand dollars each. In the mean time additional lighting modules could be at risk of failure due to the potential moisture buildup. I took my vehicle for a 2nd opinion and the mechanic stated the electrical in the both Head light assemblies are at risk for failure or worst due to exposure to moisture.
NHTSA complaint #11422153 — an unverified report by a vehicle owner.
2011-2013 HEADLIGHT ASSEMBLIES ARE SUBJECT TO LEAKING AND THUS SOON FAIL. THIS IS AN EXTENSIVE FAILURE AS IT IMPACTS THE ENTIRE HEADLIGHT ASSEMBLY (ROUGHLY A $2,000 PART) AND OF COURSE IS A SIGNIFICANT SAFELY PROBLEM. ADDITIONALLY, I HAVE SEEN MANY POSTS ON BMW FORUMS ABOUT THIS SAME PROBLEM AND HEARD IT AT MY REPAIR SHOP AS WELL. I RECOMMEND A SAFETY RECALL BASED ON THIS VERY SIGNIFICANT AND VERY EXPENSIVE SAFETY HAZARD. THE FAILURE START WITH CONDENSATION IN THE HEADLAMPS AND THEN RESULTS IN AN ELECTRIC CONTROL MODEL FAILURE FOR THE HEADLIGHT ASSEMBLY AND SUBSEQUENT FAILURE OF THE LIGHT TO WORK.
NHTSA complaint #11404209 — an unverified report by a vehicle owner.
THE HEADLIGHT GET CONDENSATION INSIDE WHICH REDUCES INTENSITY OF HEAD LIGHT. THIS CONDENSATION HAS NOW CORRUPTED THE ADAPTIVE HEADLIGHT CONTROL MODULE WHICH MADE THE TURN SIGNAL NOT WORK. THE DESIGN OF THE HEAD LIGHT MOUNTING MAKES FOR A VERY EXPENSIVE REPAIR AND/OR REPLACEMENT BY HAVE TO REMOVE BUMPER JUST TO GET TO HEADLIGHT. 1. CONDENSATION REDUCES INTENSITY OF HEADLIGHTS 2. MOISTURE CORRODED ADAPTIVE HEADLIGHT CONTROLLER MODULE THAT ALSO MADE TURN SIGNAL NOT WORK. 3. VERY COMPLICATED ACCESS TO HEADLIGHT TO REPAIR (VERY EXPENSIVE)
NHTSA complaint #11397518 — an unverified report by a vehicle owner.
TL* THE CONTACT OWNS A 2013 BMW 535I. THE CONTACT STATED THAT WHILE OPERATING THE VEHICLE, THE MESSAGE PARKING LIGHT MALFUNCTION AND ADAPTIVE HEAD LIGHT MALFUNCTION WERE DISPLAYED ON THE INSTRUMENT PANEL. ADDITIONALLY, THE LEFT TURN SIGNAL LIGHT MALFUNCTIONED AND WOULD NOT OPERATE. THE CAUSE OF THE FAILURES WERE NOT DETERMINED. THE LOCAL DEALER BMW OF MACON LOCATED AT 4785 RIVERSIDE DR, MACON, GA 31210, WAS NOTIFIED OF THE FAILURE. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 55,000.*BF CONSUMER STATED FOLLOWING HAD MALFUNCTIONS HEAD LAMP VERTICAL AIM CONTROL, BATTERY DISCHARGING WHILE STOPPING, ELECTRICAL DEVICES SWITCHED OFF TEMPORARILY, AND AIR CONDITIONER STOPPED WORKING.
NHTSA complaint #11348428 — an unverified report by a vehicle owner.
LIGHTING SYSTEM MALFUNCTION APPEARED ON THE DASHBOARD DURING 1ST WEEK OF APRIL 2020. IT AFFECTED BATTERY CONSUMPTION, TURN INDICATORS, WINDOW CONTROLS, HEADLIGHT CONTROLS, LOCK/UNLOCK CONFIRMATION... THE DEALERSHIP SUGGESTED FAULTY FOOTWELL MODULE NEEDS REPLACEMENT, COST APPROX. $1323+TAX. A WARRANTY EXTENSION DOCUMENT FOUND ON THE INTERNET FOR FOOTWELL MODULE LISTS ALL MODELS EXCEPT MINE. HTTPS://BIMMERSCAN.COM/WP-CONTENT/UPLOADS/2018/09/B012016-1.PDF
NHTSA complaint #11323203 — an unverified report by a vehicle owner.
MALFUNCTION OF DRIVER SIDE HEADLIGHT CONDENSATION WAS TOLD THAT THE REASON THE MODULES FOR CONTROLLING DAYTIME BURNING LIGHTS HEADLIGHTS AND TURN SIGNAL WERE CAUSED WATER GETTING ON THE MODULES THIS IS A SAFETY ISSUE BECAUSE THERE'S NO TURN SIGNALS NO WAY FOR OTHER DRIVERS TO SEE MAKING RIGHT OR LEFT TURNS. UPON SEARCHING THE INTERNET HAVE FOUND THAT THIS IS A COMMON PROBLEM WITH OTHER OWNERS OF THIS SERIES OF BMW CAR HAS BEEN GARAGED SINCE PURCHASE AS CERTIFIED PREOWNED VEHICLE 45 MONTHS AGO
NHTSA complaint #11320972 — an unverified report by a vehicle owner.