FaultScore

1994 Chevrolet Blazer engine problems

53 of the 774 complaints about the 1994 Chevrolet Blazer are about the engine — 7% of everything reported for this model year. Half of the failures with a mileage on record happened before 87,280 miles.

A

53

Complaints

0

Crashes

1

Fires

0

Injuries

Exactly what failed

GAS Recirculation Valve (Egr Valve) 23 43.4%
Gasoline 12 22.6%
Exhaust System 5 9.4%
Engine 4 7.5%
Radiator Assembly 2 3.8%
Catalytic Convertor 2 3.8%
Diesel 2 3.8%
Manifold/Header/Muffler/Tail Pipe 1 1.9%
Emission Control 1 1.9%
Cooling System 1 1.9%

Engine & Cooling across every Chevrolet Blazer year

1991 16 1.4%
1992 12 1.1%
1993 57 5.1%
1994 53 4.8%
1995 256 23.1%
1996 176 15.9%
1997 104 9.4%
1998 72 6.5%
1999 72 6.5%
2000 65 5.9%
2001 26 2.3%
2002 23 2.1%
2019 39 3.5%
2020 70 6.3%
2021 41 3.7%
2022 14 1.3%
2023 13 1.2%

What owners said

Filed with NHTSA, in their own words.

Houston, TX

ENGINE AND ENGINE COOLING:ENGINE

NAR 06/19/2003. *MR THE CONSUMERS VEHICLE WAS RECENTLY IN A NEAR COLLISION WHICH REQUIRED EMERGENCY BRAKE APPLICATION, AS A RESULT OF THE EMERGENCY BRAKING, THE BRAKE SYSTEM NO LONGER FUNCTIONED PROPERLY AND THE ENGINE IDLE HAD BECOME VERY ROUGH. *CB

NHTSA complaint #10024462 — an unverified report by a vehicle owner.

at 143,640 miles Baltimore, MD

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

BY ANNUAL FAILURE OF ELECTRONIC "INJECTOR DRIVER" ON GM 6.5 TURBO DIESEL RESULTING IN FREQUENT STALLING AND ALMOST LEADING TO ACCIDENTS@INTERSECTIONS. UNIT REPLACED APPROXIMATELY 3 TIMES SLASTING ONLY 18 MONTHS OR SO.

NHTSA complaint #10074669 — an unverified report by a vehicle owner.

at 79,874 miles SAN Antonio, TX

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

EGR VALVE MAKES CAR SURGE AND DIE ALMOST EVERY YEAR AND WE HAVE TO PAY SEVERAL HUNDRED TO CHANGE IT OUT EACH TIME. ($50+ JUST TO GET THE CAR CHECKED BY THEM SO THEY CAN TELL ME ITS A CODE 32-BAD EGR THEN 2-3 HUNDRED FOR PART AND LABOR). OF COURSE I STOPPED USING THE DEALERSHIPS AND WENT TO A SMALL BUSINESS MECHANIC AND CUT $100 OFF THAT. THE OTHER PROBLEM IS THE FUEL PUMP HAS GIVEN OUT TWICE BUT MY SON HAS FIXED IT EACH TIME FOR ME.

NHTSA complaint #10070885 — an unverified report by a vehicle owner.

at 87,280 miles Great Falls, MT

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

STALLS ABOUT EVERY HALF A MILE. GOING ON ABOUT 1 1/2 WEEKS. DONE QUITE A BIT OF RESEARCH TURNING UP MANY COMPLAINTS ABOUT FUEL PUMPS AND EGR VALVES. I DON'T HAVE MONEY FOR REBUILDING MY ENGINE SO I'D LIKE TO FIND OUT IF THERE HAS BEEN CONFIRMED ANSWER AS TO WHY THESE BLAZERS ARE STALLING.

NHTSA complaint #10066400 — an unverified report by a vehicle owner.

Albany, CA

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

WHILE DRIVING VEHICLE SHOOK HARD. CONSUMER WOULD HAVE TO DEPRESS THE BRAKES WITH BOTH FEET TO STOP VEHICLE. ALSO, VEHICLE WOULD STALL. DEALER HAS BEEN CONTACTED AND CLEANED EGR VALVE,BUT PROBLEM RETURNED.

NHTSA complaint #8017573 — an unverified report by a vehicle owner.

Chesapeake, OH

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

WHILE DRIVING, CONSUMER STATED THE VEHICLE COMPLETELY SHUT DOWN.

NHTSA complaint #785905 — an unverified report by a vehicle owner.

Chesapeake, OH

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

CONSUMER STATED THE EGR MODULE FAILED.

NHTSA complaint #785905 — an unverified report by a vehicle owner.

Chesapeake, OH

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

WHILE DRIVING, CONSUMER STATED THE VEHICLE COMPLETELY SHUT DOWN.

NHTSA complaint #785905 — an unverified report by a vehicle owner.

Ankeny, IA

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

DEALER FOUND FOWLED EGR VALVE AND REPLACED IT. *SLC

NHTSA complaint #560985 — an unverified report by a vehicle owner.

Houston, TX

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

REPLACED SPIDER INJECTOR ONCE, REPLACED EGR VALVE 4 TIMES, REPLACED BOTH EXHAUST MANIFOLDS. THE SERVICE REP TOLD ME THE EGR VALVE REPLACEMENT IS A VERY COMMON PROBLEM. I CHECKED WITH A DEALER AND APPARENTLY THERE IS NO RECALL ON THE SPIDER INJECTOR NOR EGR VALVES WHICH TO ME IS A VERY DANGEROUS SITUATION WHEN DRIVING AND THE MOTOR STARTS SURGING AND DYING.

NHTSA complaint #742669 — an unverified report by a vehicle owner.

Houston, TX

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

REPLACED SPIDER INJECTOR ONCE, REPLACED EGR VALVE 4 TIMES, REPLACED BOTH EXHAUST MANIFOLDS. THE SERVICE REP TOLD ME THE EGR VALVE REPLACEMENT IS A VERY COMMON PROBLEM. I CHECKED WITH A DEALER AND APPARENTLY THERE IS NO RECALL ON THE SPIDER INJECTOR NOR EGR VALVES WHICH TO ME IS A VERY DANGEROUS SITUATION WHEN DRIVING AND THE MOTOR STARTS SURGING AND DYING.

NHTSA complaint #742669 — an unverified report by a vehicle owner.

Atlantic C, NJ

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

ENGINE FAILED DUE TO A FAULTY REGULATOR ON NEWLY INSTALLED CPI, WHICH LEAKED FUEL INTO THE ENGINE AND PRESENCE OF SILICON IN THE ENGINE FROM INSTALLATION OF GASKETS, OIL CHANGE NOT PERFORMED ON VEHICLE WHEN NEW FUEL INJECTION/CPI AND GASKETS WERE REPLACED, THIS ALLOWED FUEL, DEBRIS, ETC TO CONTAMINATE THE ENGINE, ENGINE REPLACEMENT COMPELETED 1/26/01. (ATTORNEY FOR CLIENT) CJ

NHTSA complaint #559110 — an unverified report by a vehicle owner.

St.paul, MN

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR

HARD TO START,BOGGS OUT AND KILLS ALSO BAD FOUL ODOR FROM EXHAUST(TOLD IT IS RUNNING RICH).ROUGH IDEL IN PARK.

NHTSA complaint #740319 — an unverified report by a vehicle owner.

Laurel Spring, NJ

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

AT 43,659 MILES VEHICLE EXPERIENCED AN ONGOING PROBELM WITH ENGINE STALLING DUE TO CARBON BUILD UP IN EGR VALVE. VEHICLE TAKEN IN, DEALER WOULD ONLY CLEAN VALVE, AND PROBLEM WOULD CONTINUE TO REOCCUR . ALSO, AT 64,000 MILE VEHICLE EXPERIENCED A PROBLEM WITH STARTING. DEALER NOTIFIED ,INFORMED CONSUMER THAT PROBLEM WAS DUE TO A FUEL LINE FAILURE. PLEASE FEEL FREE TO PROVIDE ANY FURTHER DETAILS ON THIS MATTER.

NHTSA complaint #876131 — an unverified report by a vehicle owner.

Tulsa, OK

ENGINE AND ENGINE COOLING:ENGINE

THE ENGINE VALVES, GASKETS AND WATER PUMP REPLACED. *MJS

NHTSA complaint #554448 — an unverified report by a vehicle owner.

Tulsa, OK

ENGINE AND ENGINE COOLING:COOLING SYSTEM

THE ENGINE VALVES, GASKETS AND WATER PUMP REPLACED. *MJS

NHTSA complaint #554448 — an unverified report by a vehicle owner.

Tulsa, OK

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

VEHICLE EXPERIENCED PROBLEMS DUE TO CARBON BUILD UP. *MJS

NHTSA complaint #554448 — an unverified report by a vehicle owner.

Wilton, CA

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

EGR VALVE CLEANED AT ONE DEALER, REPLACED AT ANOTHER WITHIN 3 WEEKS. COST OF CLOSE TO $1000 TO DO.

NHTSA complaint #725784 — an unverified report by a vehicle owner.

Grand Rapids, MI

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

I HAVE REPLACED THE EGR VALVE 3 TIMES ON THIS VEHICLE. I AM HAVING TROUBLE WITH THE VEHICLE RUNNING ROUGH. I WAS TOLD I HAVE ALOT OF CARBON BUILDUP AROUND THE EGR PORTS AND THIS IS BREAKING/FLAKING OFF. THE DEALER SAID THEY WOULD HAVE TO TAKE THE CYLINDER HEADS AND INTAKE MANIFOLD GASKET AND SUBMERGE IN A HOT TANK OF ACID TO CLEAN THE CARBON OFF THESE PARTS. THE REPAIR QUOTE WAS $1600.00 AND THERE WAS NO QUARANTEE HOW LONG THIS WOULD TAKE CARE OF THE PROBLEMS I AM HAVING WITH THIS VEHICLE.

NHTSA complaint #723513 — an unverified report by a vehicle owner.

Grand Rapids, MI

ENGINE AND ENGINE COOLING:ENGINE

I HAVE REPLACED THE EGR VALVE 3 TIMES ON THIS VEHICLE. I AM HAVING TROUBLE WITH THE VEHICLE RUNNING ROUGH. I WAS TOLD I HAVE ALOT OF CARBON BUILDUP AROUND THE EGR PORTS AND THIS IS BREAKING/FLAKING OFF. THE DEALER SAID THEY WOULD HAVE TO TAKE THE CYLINDER HEADS AND INTAKE MANIFOLD GASKET AND SUBMERGE IN A HOT TANK OF ACID TO CLEAN THE CARBON OFF THESE PARTS. THE REPAIR QUOTE WAS $1600.00 AND THERE WAS NO QUARANTEE HOW LONG THIS WOULD TAKE CARE OF THE PROBLEMS I AM HAVING WITH THIS VEHICLE.

NHTSA complaint #723513 — an unverified report by a vehicle owner.

East Meadow, NY

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

DRIVING ALONG AT 65 ALL 4 TIMES. GO TO DEPRESS GAS PEDAL AND CAR WOULD NOT RESPOND AS IF THERE WAS A DEAD ZONE. NO WARNING LITES WOULD COME ON. CAR WOULD NOT STALL UNTIL COME TO STOP. ALL ELECTRICAL STILL WORKING. ENGINE WOULD RUN UNTIL OUT OF GAS.THEN STALL. TURN CAR OFF, WAIT A FEW MINUTES, THEN CAR WOULD START AND RUN FINE

NHTSA complaint #723917 — an unverified report by a vehicle owner.

Washington, DC

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

WHILE DRIVING VEHICLE WOULD BE MISSING/BACKFIRING AND BLOWING BLACK SMOKE. WENT TO EMISSION CONTROL INSPECTION, AND VEHICLE DIDN'T PASS. ALSO, FUEL INJECTION LINE IN THROTTLE BODY WAS A PLASTIC LINE AND IT SPLIT. FILLED UP FUEL INJECTION SYSTEM WITH GASOLINE. IF THERE WAS A SPARK, VEHICLE WOULD CATCH ON FIRE. IN ADDITION, REPLACED CATALYTIC CONVERTER/O2 SENSOR/ RADIATOR CAP/ BRAKE ROTORS, AND THROTTLE BODY AIR VALVE. HOWEVER, VEHICLE WAS STILL EXHIBITING THE SAME PROBLEM. CONTACTED DEALER .

NHTSA complaint #863047 — an unverified report by a vehicle owner.

Washington, DC

ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY

WHILE DRIVING VEHICLE WOULD BE MISSING/BACKFIRING AND BLOWING BLACK SMOKE. WENT TO EMISSION CONTROL INSPECTION, AND VEHICLE DIDN'T PASS. ALSO, FUEL INJECTION LINE IN THROTTLE BODY WAS A PLASTIC LINE AND IT SPLIT. FILLED UP FUEL INJECTION SYSTEM WITH GASOLINE. IF THERE WAS A SPARK, VEHICLE WOULD CATCH ON FIRE. IN ADDITION, REPLACED CATALYTIC CONVERTER/O2 SENSOR/ RADIATOR CAP/ BRAKE ROTORS, AND THROTTLE BODY AIR VALVE. HOWEVER, VEHICLE WAS STILL EXHIBITING THE SAME PROBLEM. CONTACTED DEALER .

NHTSA complaint #863047 — an unverified report by a vehicle owner.

Washington, DC

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL

WHILE DRIVING VEHICLE WOULD BE MISSING/BACKFIRING AND BLOWING BLACK SMOKE. WENT TO EMISSION CONTROL INSPECTION, AND VEHICLE DIDN'T PASS. ALSO, FUEL INJECTION LINE IN THROTTLE BODY WAS A PLASTIC LINE AND IT SPLIT. FILLED UP FUEL INJECTION SYSTEM WITH GASOLINE. IF THERE WAS A SPARK, VEHICLE WOULD CATCH ON FIRE. IN ADDITION, REPLACED CATALYTIC CONVERTER/O2 SENSOR/ RADIATOR CAP/ BRAKE ROTORS, AND THROTTLE BODY AIR VALVE. HOWEVER, VEHICLE WAS STILL EXHIBITING THE SAME PROBLEM. CONTACTED DEALER .

NHTSA complaint #863047 — an unverified report by a vehicle owner.

Washington, DC

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR

WHILE DRIVING VEHICLE WOULD BE MISSING/BACKFIRING AND BLOWING BLACK SMOKE. WENT TO EMISSION CONTROL INSPECTION, AND VEHICLE DIDN'T PASS. ALSO, FUEL INJECTION LINE IN THROTTLE BODY WAS A PLASTIC LINE AND IT SPLIT. FILLED UP FUEL INJECTION SYSTEM WITH GASOLINE. IF THERE WAS A SPARK, VEHICLE WOULD CATCH ON FIRE. IN ADDITION, REPLACED CATALYTIC CONVERTER/O2 SENSOR/ RADIATOR CAP/ BRAKE ROTORS, AND THROTTLE BODY AIR VALVE. HOWEVER, VEHICLE WAS STILL EXHIBITING THE SAME PROBLEM. CONTACTED DEALER .

NHTSA complaint #863047 — an unverified report by a vehicle owner.

Upland, CA

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

EGR VALVE REPARIED SEVERAL TIMES ALSO, . FUEL PUMP REPLACED.

NHTSA complaint #723118 — an unverified report by a vehicle owner.

Roseville, CA

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

AT HIGHWAY SPEEDS EGR VALVE GOES OUT, CAUSING LOSS OF BRAKE POWER. DEALER HAS REPAIRED VEHICLE.

NHTSA complaint #861968 — an unverified report by a vehicle owner.

Woodstock, GA

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

ABS BRAKES AND LINEAR EXHAUST GAS RECIRCULATION VALVE (EGR VALVE) FAILED. PROVIDE ADDITIONAL INFORMATION.

NHTSA complaint #857748 — an unverified report by a vehicle owner.

Brookeville, MD

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

VEHICLE HAD ROUGH IDLE, CLEANED EGR VALVE. REOCCURRING PROBLEM.

NHTSA complaint #719455 — an unverified report by a vehicle owner.

Valparalso, IN

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

WHILE DRIVING THE EGR VALVE IS CLOGGED WITH CARBON DEPOSIT WHICH CAUSES THE VEHICLE TO CUT OFF. WHEN THIS HAPPENS CONSUMER LOSES ALL POWER AND CONTROL OF THE VEHICLE.

NHTSA complaint #848015 — an unverified report by a vehicle owner.

Other 1994 Chevrolet Blazer problems

← Full 1994 Chevrolet Blazer report