FaultScore

1996 Dodge Caravan fuel system problems

245 of the 2,178 complaints about the 1996 Dodge Caravan are about the fuel system — 11% of everything reported for this model year. Half of the failures with a mileage on record happened before 123,511 miles.

C

245

Complaints

0

Crashes

16

Fires

3

Injuries

Exactly what failed

Tank Assembly 99 40.4%
Fuel Pump 42 17.1%
Fuel Injection System 30 12.2%
Fuel System, Gasoline 29 11.8%
Filler Pipe AND CAP 15 6.1%
Hoses, Lines/Piping, AND Fittings 8 3.3%
Delivery 6 2.4%
Fuel System, Other 5 2.0%
Mounting 2 0.8%
Fuel Rail 2 0.8%

Fuel & Propulsion across every Dodge Caravan year

1990 11 1.7%
1991 28 4.3%
1992 19 2.9%
1993 15 2.3%
1994 23 3.5%
1995 27 4.2%
1996 245 37.8%
1997 66 10.2%
1998 43 6.6%
1999 28 4.3%
2000 15 2.3%
2001 14 2.2%
2003 13 2.0%
2004 19 2.9%
2005 37 5.7%
2006 15 2.3%
2007 16 2.5%
2011 14 2.2%

What owners said

Filed with NHTSA, in their own words.

at 130,000 miles Joplin, MO

FUEL SYSTEM, GASOLINE

The contact owns a 1996 Dodge Caravan. The contact stated while driving at an undisclosed speed, there was a strong gasoline odor inside the vehicle. The contact stated that after parking the vehicle, he opened the hood and noticed a fuel leak on top of the engine. No warning lights were illuminated. The contact made a local dealer aware of the failure; however, the vehicle was not yet diagnosed or repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 130,000.

NHTSA complaint #11499901 — an unverified report by a vehicle owner.

Birmingam, AL

FUEL SYSTEM, GASOLINE

I PURCHASE THIS VEHICLE FROM OWNER IN DEC. 2013 AND START HAVING PROBLEM THE OWNER I PURCHASE IT FROM PURCHASE IT FROM A BANK BACK IN 2006. THEY DID KNOW ABOUT AN RECALL OR ETC. ABOUT THIS VEHCLE. THE ELECTRIC HAS PROBLEM AND AIRBAGS, THE FUEL TANK IS LEAKING AND FUEL INJECTION AND ETC,. WHERE CAN I CAN GET HELP FOR THESE PROBLEMS.ETC.,.

NHTSA complaint #10562062 — an unverified report by a vehicle owner.

at 151,000 miles Benton Harbor, MI

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

TL*THE CONTACT OWNS A 1996 DODGE GRAND CARAVAN. THE CONTACT STATED THAT FUEL WAS LEAKING FROM HIS TANK IN LARGE AMOUNTS. THE VEHICLE WAS INSPECTED BY A INDEPENDENT MECHANIC AND THEY ADVISED HIM THAT HE NEEDED TO REPLACE THE TANK AND THE FUEL PUMP. THE VEHICLE HAS NOT BEEN REPAIRED. THE MANUFACTURER WAS CONTACTED AND ADVISED HIM THAT THE RECALL WAS EXPIRED AND COULD NOT ASSIST HIM. THE FAILURE MILEAGE WAS APPROXIMATELY 151,000. UPDATED 03/24/11*LJ UPDATED 05/02/11

NHTSA complaint #10383216 — an unverified report by a vehicle owner.

at 151,000 miles Benton Harbor, MI

FUEL SYSTEM, GASOLINE

TL*THE CONTACT OWNS A 1996 DODGE GRAND CARAVAN. THE CONTACT STATED THAT FUEL WAS LEAKING FROM HIS TANK IN LARGE AMOUNTS. THE VEHICLE WAS INSPECTED BY A INDEPENDENT MECHANIC AND THEY ADVISED HIM THAT HE NEEDED TO REPLACE THE TANK AND THE FUEL PUMP. THE VEHICLE HAS NOT BEEN REPAIRED. THE MANUFACTURER WAS CONTACTED AND ADVISED HIM THAT THE RECALL WAS EXPIRED AND COULD NOT ASSIST HIM. THE FAILURE MILEAGE WAS APPROXIMATELY 151,000. UPDATED 03/24/11*LJ UPDATED 05/02/11

NHTSA complaint #10383216 — an unverified report by a vehicle owner.

at 156,398 miles Manchester, NH Fire

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

TL* THE CONTACT OWNS A 1996 DODGE CARAVAN. THE CONTACT WAS DRIVING 30 MPH WHEN HE WAS ADVISED BY ANOTHER MOTORIST THAT FUEL WAS LEAKING FROM THE TOP OF THE FUEL TANK. THE CONTACT HAD JUST REFUELED THE VEHICLE. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC AND THE CONTACT WAS ADVISED TO REPLACE THE CATALYTIC CONVERTER. THE MECHANIC ALSO STATED THAT THERE WAS EVIDENCE OF A SMALL FIRE FROM THE FUEL TANK. THE MECHANIC REFERRED THE CONTACT TO THE DEALER TO INQUIRE ABOUT A POTENTIAL RECALL ON THE VEHICLE (NHTSA CAMPAIGN ID NUMBER: 99V216000, FUEL SYSTEM, GASOLINE: DELIVERY FUEL PUMP). THE DEALER ADVISED THAT THE VEHICLE WAS INCLUDED IN THE RECALL BUT THE DEALER REFUSED REPAIRS BECAUSE OF THE DAMAGES FROM THE SMALL FIRE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 156,398 AND THE CURRENT MILEAGE WAS 156,432.

NHTSA complaint #10356097 — an unverified report by a vehicle owner.

at 150,000 miles Bothell, WA

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

TL*THE CONTACT OWNS A 1996 DODGE CARAVAN. THE VEHICLE WAS REPAIRED ACCORDING TO A RECALL, BUT THE FAILURE HAS RESURFACED. FUEL IS LEAKING FROM THE FUEL RAIL INTO THE ENGINE COMPARTMENT, WHICH IS A FIRE HAZARD. THE DEALER STATED THAT THE CONTACT WOULD BE RESPONSIBLE FOR THE REPAIR COST. NHTSA CAMPAIGN ID NUMBER 00V268000 THE FAILURE MILEAGE WAS 150,000. UPDATED 03/23/09. *LJ THE CONSUMER STATED THE DEALER FIXED THE RECALL FOR RECALL. UPDATED 03/23/09.

NHTSA complaint #10257178 — an unverified report by a vehicle owner.

at 100,000 miles Grayson, GA

FUEL SYSTEM, GASOLINE

TL*THE CONTACT OWNS A 1996 DODGE CARAVAN. THE CONTACT STATED THAT THE FUEL TANK CAUSES FUMES TO ENTER THE PASSENGER COMPARTMENT OF THE VEHICLE, AS WELL AS FUEL LEAKAGE. HE STATED THAT THE FUEL TANK WAS REPLACED A YEAR AGO, BUT STILL EMITS FUMES. THE VEHICLE WAS PREVIOUSLY REPAIRED UNDER RECALL # 99V216000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). THE INCIDENT AND PURCHASE DATES WERE UNKNOWN. THE CURRENT MILEAGE IS 165,000 AND FAILURE MILEAGE WAS 100,000.

NHTSA complaint #10196260 — an unverified report by a vehicle owner.

Newton Falls, OH Fire

FUEL SYSTEM, GASOLINE

1996 DODGE CARAVAN CAUGHT ON FIRE. *TS WHILE DRIVING THE CONSUMER SMELLED GAS AND SAW SMOKE COMING THROUGH THE AIR VENTS. THE CONSUMER PULLED OVER TO THE SIDE OF THE ROAD AND FLAMES STARTED COMING OUT FROM UNDER THE HOOD. THE VEHICLE BECAME ENGULFED IN FLAMES.

NHTSA complaint #10148612 — an unverified report by a vehicle owner.

Lansdowne, PA Fire

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

1996 DODGE GRAND CARAVAN CAUGHT ON FIRE. THE PROBLEM WAS CAUSED BY A DEFECTIVE LEAKING FUEL RAIL. *BF RECALL #00V268000. *SC THE CONSUMER WAS NOT TOLD OF ANY RECALL.

NHTSA complaint #10111080 — an unverified report by a vehicle owner.

at 46,411 miles Corvallis, OR

FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

VEHICLE SUFFERED THREE FUEL TANK FAILURES.*MR IN BETWEEN THE THREE FAILURES THE CONSUMER HAD THE VEHICLE IN THE REPAIR SHOP ON MULTIPLE OCCASIONS TO HAVE THE FUEL SYSTEM INSPECTED. BECAUSE THE SMELL OF FUEL WAS SO POWERFUL WINDOWS HAD TO BE CLOSED WHILE OPERATING THE VEHICLE. THE DEALER WAS NOTIFIED ABOUT THE DEFECTIVE FUEL PUMP ASSEMBLY AND REFUSED TO REIMBURSE THE CONSUMERS FOR REPAIRS MADE. PLEASE RESPOND PROMPTLY IN RESOLVING MATTERS.

NHTSA complaint #10044457 — an unverified report by a vehicle owner.

Stafford, VA

FUEL SYSTEM, GASOLINE

I RECEIVED A RECALL REGARDING MY 1996 DODGE GRAND CARAVAN WHICH WAS REPAIRED ON JANUARY 25, 2001, BY MY MECHANIC WITH ONE STOP AUTO. I RECEIVED A TWO RECALL NOTICES (1) DATED 1/25/01 AND 10/27/01, IN WHICH I AM STILL GETTING THE SAME LETTER FOR RECALL FROM THEM. WHAT HAPPEN IS THAT I HAD FUEL UP AT A SERVICE STATION BACK ON JANUARY 24,2001 AND NOTICE GAS COMING OUT OF MY CAR AND I CALLED MY MECHANIC THAT EVENING AND HE TOLD ME (MECHANIC) TO BRING THE CAR DOWN THE NEXT DAY. I WENT TO THE SHOP AND THEY DISCOVERED THAT IT NEED A GAS TANK SENDING UNIT ASSY. UNIT AND IT WAS REPLACED THAT DAY. I RECEIVED A RECALL FROM DAIMLER CHRYSLER FOR THE REASON OF RING AROUND THE GAS TANK. I WROTE THEM A LETTER BECAUSE OF THE NATURE OF THE MATTER AND THEY RESPONSE TO ME THAT IT WAS NOT WHAT THE RECALL WAS FOR. I THEN WROTE THEM A LETTER AND THE RESPONSE THAT THE FACTS PRESENTED IN MY LETTER TO THEM THAT I HAD NOT MET THE REQUIRED CONDITIONS OF THE RECALL. SO, DAIMLER/CHRYSLER DECLINE MY REQUEST. IT COST ME $523.05 TO REPLACE THE UNIT.

NHTSA complaint #10070500 — an unverified report by a vehicle owner.

at 123,511 miles Valley, AL

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

CONSUMER WAS TOLD THAT THE CLOCK SPRING RECALL 02V293000 AND FUEL TANK FILLER NECK RECALL 96V002000 PARTS WILL TAKE 3-4 DAYS TO BE ORDERED, WHEN THEY CALLED THE DEALERSHIP TO MAKE THE APPOINTMENT, IT HAS BEEN 3 WEEKS AND THE PARTS WERE NOT AVAILABLE. ALSO, VEHICLE OVERHEATED WHICH CAUSED THE ENGINE MOTOR TO GO BAD.

NHTSA complaint #10068549 — an unverified report by a vehicle owner.

at 76,000 miles Salisbury, NC

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

WHILE DRIVING THE VEHICLE SUDDENLY ACCELERATED AND WOULDN'T REVERSE. THERE WAS A LOUD NOISE COMING FROM UNDERNEATH THE HOOD. THE DEALERSHIP INDICATED THAT THE TRANSMISSION FAILED. ALSO, THERE WAS A FUEL LEAK. THE DEALERSHIP REPLACED THE FILLER NECK FRONT SEAL. *AK THE TRANSMISSION WAS REPLACED. *

NHTSA complaint #10061496 — an unverified report by a vehicle owner.

at 70,000 miles Broomfield, CO

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

VEHICLE WAS TAKEN TO THE DEALER FOR A HEAVY FUEL SMELL ENTERING THE PASSENGER CABIN. DEALER/MECHANIC DETERMINED THAT FUEL WAS LEAKING FROM THE O-RINGS ON THE FUEL INJECTION SYSTEM.

NHTSA complaint #10053347 — an unverified report by a vehicle owner.

Mason City, IA

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL

NHTSA CAMPAIGN ID NUMBER : 02V293000 / WAS NEVER INFORMED ABOUT THIS RECALL. HAVE HAD VEHCILE LONG ENOUGH TO GET A RECALL THE WAS DONE IN THE YEAR 2000 ON SOME O-RINGS ON FUEL INJ RAILS AND INFORMED. WHY NOT ON THIS ONE? THE ORIG RECALL THAT I HAD FIXED AND WAS INFORMED WAS NHTSA CAMPAIGN ID NUMBER : 00V268000.

NHTSA complaint #10049438 — an unverified report by a vehicle owner.

at 125,000 miles Eclectic, AL

FUEL SYSTEM, GASOLINE

NO ACCIDENTS YET. HEADLIGHTS HAVE FOGGY COATING ON THEM, WHICH WE HAVE LOW LIGHT VISIBILITY AT NIGHT. ALSO, WHEN FILLING UP TANK WITH GAS IT RUNS OUT WHEN COMPLETELY FULL.

NHTSA complaint #10046912 — an unverified report by a vehicle owner.

Pembroke Pines, FL

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL

CONSUMER RECEIVED RECAL 00V268000 REGARDING FUEL LEAKAGE. DEALER WAS CONTACTED IN JUNE ,AND THE PARTS WERE NOT AVAILABLE. THE DEALER WAS RECENTLY CONTACTED, AND THE PARTS WERE STILL NOT AVAILABLE. THE SMELL OF GASOLINE ENTERED THE PASSENGER CABIN WHICH THE CONSUMER SAID WAS RELATED TO THIS RECALL.

NHTSA complaint #10034328 — an unverified report by a vehicle owner.

Gainesville, FL

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

CONSUMER STATES THAT WHILE DRIVING AT ANY SPEED AND WITH NO WARNING CONSUMER CAN STRONGLY SMELL GAS FUMES INSIDE THE VEHICLE DEALER NOTIFIED.

NHTSA complaint #10029439 — an unverified report by a vehicle owner.

at 72,943 miles Fairfax, VA

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

IN DECEMBER 2002 CONSUMER NOTICED FUEL LEAKING FROM THE FILLER VALVE. THE VEHICLE WAS TAKEN TO THE DEALER ON 1/30/2003 WHO REPLACED THE FILLER VALVE AND THE GAS TANK. THE CONSUMER FELLS THEY SHOULD BE REIMBURSED FOR THE EXPENSES. *AK

NHTSA complaint #10026334 — an unverified report by a vehicle owner.

at 72,943 miles Fairfax, VA

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

IN DECEMBER 2002 CONSUMER NOTICED FUEL LEAKING FROM THE FILLER VALVE. THE VEHICLE WAS TAKEN TO THE DEALER ON 1/30/2003 WHO REPLACED THE FILLER VALVE AND THE GAS TANK. THE CONSUMER FELLS THEY SHOULD BE REIMBURSED FOR THE EXPENSES. *AK

NHTSA complaint #10026334 — an unverified report by a vehicle owner.

Elmont, NY

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

THE CONSUMER DOESN'T KNOW WHEN THE FUEL TANK IS FULL OR EMPTY BECAUSE OF A FAULTY FAULTY SENSOR INSIDE THE GAS TANK. THE DEALER WAS NOTIFIED. *NLM

NHTSA complaint #10020323 — an unverified report by a vehicle owner.

at 90,193 miles Burley, ID

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

THE RUBBER O-RINGS FAILED PRIOR TO RECALL NOTICE 00V-268. THE CONSUMER REQUESTED REIMBURSEMENT FOR THE REPAIRS. PH *NLM

NHTSA complaint #10011614 — an unverified report by a vehicle owner.

Richmond, NY

FUEL SYSTEM, GASOLINE

CLOCKSPRING FAILURE. ALSO, PERFORMED RECALL 895 REPAIRS OM FUEL RAIL SEAL.

NHTSA complaint #10011331 — an unverified report by a vehicle owner.

Upper Darby, PA

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

WHEN THE VEHICLES GAS TANK WAS FILLED, GAS LEAKED OUT ONTO THE GROUND. WHEN THE TANK WAS HALF FILLED THERE WAS NO LEAKAGE. *NLM

NHTSA complaint #10009790 — an unverified report by a vehicle owner.

Upper Darby, PA

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

THE SMELL OF FUEL FILLED THE VEHICLE WHILE BEING DRIVEN. THE CONSUMER STATED THAT THERE WERE PROBLEMS WITH THE FUEL PUMP. THERE WERE RECALLS THAT CORRESPONDED WITH THE CONSUMERS COMPLAINT(RECALL NUMBERS 99V216000, 00V268000). *NLM

NHTSA complaint #10009800 — an unverified report by a vehicle owner.

at 160,000 miles Macedon, NY Fire

FUEL SYSTEM, GASOLINE

WHILE BACKING UP, SMOKE BEGAN POURING FROM UNDERNEATH THE HOOD AND BURNED VAN COMPLETELY. PH

NHTSA complaint #10006757 — an unverified report by a vehicle owner.

Janesville, WI

FUEL SYSTEM, GASOLINE

WE ALSO HAVE GHOST WINDSHIELD WIPERS, HAVE HAD THE VAN RECALLED BECAUSE OF THE FUEL RAIL NOW WE HAVE TO WORRY THAT THE AIRBAG WILL DEPLOY. THESE CARS SUCK AND SHOULD BE TAKEN OFF THE ROAD. DT

NHTSA complaint #768760 — an unverified report by a vehicle owner.

Tampa, FL

FUEL SYSTEM, OTHER

CONSUMER STATES THAT HAS PROBLEM WITH FUEL TANK. DEALER WAS CONTACTED. MR

NHTSA complaint #8021359 — an unverified report by a vehicle owner.

Pricestone, TX

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

CONSUMER STATES THAT WHILE DRIVING AT 65 MPH AND NO WARNING THE FUEL TANK HAD CRACK CAUSING FLUID TO LINK OUT AND THE CONSUMER WILL HAVE TO REFILL MORE THAN OFTEN. DEALER NOTIFIED. MR

NHTSA complaint #8020530 — an unverified report by a vehicle owner.

Byron, IL

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

THE CONSUMER IS CONCERN SHE RECEIVE A RECALL FOR THE FUEL RAIL O RING. RECALL NUMER #895 THE DEALERSHIP HAS NO PARTS "AVAILABLE" SINCE FEBRUARY 2002 THE DEALERSHIP NAME ANDERSON DODGE 5711 EAST STATE STREE ROAD ROCKFORD IL 61107. 815 229 2000. NLM

NHTSA complaint #8019425 — an unverified report by a vehicle owner.

Other 1996 Dodge Caravan problems

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