30 of the
465 complaints filed about the Fleetwood Bounder
are about the fuel system —
6% of everything owners reported.
The worst model year for it is 1999.
WE WHERE GOING TO FILL PROPANE UP FOR MOTOR HOME ABOUT 8 MILES AWAY TO GET READY TO TAKE A VACATION.ON THE WAY HOME TO LOAD UP FOR A TRIP. MOTOR HOME STARTED RUNNING RUFF. .THE ONLY DEALER THAT COULD WORK ON FORD ENGINE WAS GATOR FORD SEFFNER FL. CLASS A MOTOR HOME HAD ONLY 23,946 MILES ON IT. HAD TO HAVE IT TOWED TO GATOR FORD ACROSS FROM LAZYDAYS RV. IF I DIDN'T HAVE GOOD SAME THAT WANTED ME TO PAY 720.00 TOWARD THE TOW. THE POLICY WAS TO TOW MOTOR HOME TO NEAREST REPAIR FACILITY THEY HAD TO REPLACE THREE COIL PACKS ON # 6,8,AND 10 CYLINDER. 148.00 EACH.TO ME THEY ARE DEFFECTED. $445.77. THE LABOR WASN'T BROKEN DOWN FOR EACH JOB.TOTAL COST FOR LABOR WAS$1159.71. INVOICE# F0CS24510. 3/19/2020 .THE NORMAL PREVENTED MAINTENANCE IS 10 SPARK PLUGS PLUS FUEL SYSTEM CLEANING. THANK GOD WE WERE NOT FAR FROM HOME WHEN MOTOR HOME ENGINE ACTED UP. NOW THE CONCERN IS THE OTHER 7 COIL PACKS GOING TO GO BAD WHILE WE ARE OUT ON A TRIP. I THINK WE SHOULD BE REIMBURSED FOR THE THREE COLI PACKS AND LABOR AND THE OTHER 7 COIL PACKS REPLACED AGAIN ENGINE ONLY HAS 24,000 MILES ON ENGINE NOW SINCE I DROVE IT HOME FROM DEALER. THE MOTORHOME HAS ALWAYS BEEN PLUGGED IN AT HOUSE FOR EITHER A/C OR HEAT.. ALWAYS SERVICED AT LAZYDAYS SEFFNER FL. ARTIE GRANT
NHTSA complaint #11319063 — an unverified report by a vehicle owner.
WE PURCHASED A 2018 BOUNDER 33C IN FEBRUARY OF 2018. THIS VEHICLE IS DANGEROUS AND POTENTIALLY LIFE THREATENING. AFTER PURCHASING THIS VEHICLE, WE LEARNED THE SUSPENSION WAS NOT ADEQUATE FOR THE AMOUNT OF WEIGHT AND THE HIGH CENTER OF GRAVITY WHEN MOVING, GIVING US THE FEELING THAT IT WOULD TIP OVER WHEN ROUNDING CURVES AND ON LOCAL ROADS WHERE IT WOULD ROCK BACK AND FORTH, TO THE EXTENT THAT WHEN MY WIFE FOLLOWED ME TO THE REPAIR SHOP, SHE WAS GREATLY CONCERNED ABOUT THE ROCKING BACK AND FORTH AND SAID SHE WAS WAITING FOR THE TIRES TO LIFT OFF THE GROUND. THE RV ALSO PORPOISES. RELATING TO THE SUSPENSION, THERE IS A YELLOW WARNING TAG (SEE ATTACHMENT) ON THE SCREEN DOOR WE WERE NOT TOLD ABOUT BEFORE PURCHASE. THE WARNING STICKER REVEALS THAT THE WEIGHT LIMIT FOR CARGO ON OUR RV HAS BEEN 'REDUCED' TO 2681 POUNDS AND STATES, 'THE COMBINED WEIGHT OF OCCUPANTS AND CARGO SHOULD NEVER EXCEED: 1,216 KG OR 2,681 POUNDS.' IT GIVES THE WEIGHT OF A FULL LOAD OF WATER AND STATES THAT THE TONGUE WEIGHT OF A TOWED TRAILER ALSO COUNTS AS CARGO. IF ALL THE TANKS ARE MAXED OUT AND THERE IS A TOWED VEHICLE, THERE IS APPROXIMATELY 100 POUNDS OF CUSHION, MEANING THAT NEITHER MY WIFE NOR I CAN BOARD THIS VEHICLE SAFELY, LET ALONE OTHER OCCUPANTS AND AMENITIES. ANOTHER DANGEROUS STATIONARY POSITION IS THE FUEL TANK CONNECTION BECAUSE IT WILL NOT TRIGGER THE AUTOMATIC SHUTOFF AT A GAS PUMP WHEN FUELING AND FUEL KEEPS PUMPING AND OVERFLOWS ON THE GROUND WHICH COULD LEAD TO A FIRE FROM GASOLINE HITTING THE EXHAUST OR SOMEONE THROWING A CIGARETTE NEAR THE RV. THE DASHBOARD IS IMPOSSIBLE TO READ 75% OF THE TIME FROM SUN GLARE (SEE ATTACHMENT AND ARTICLE), MAKING IT DANGEROUS WHEN MOVING, DRIVING IN SCHOOL ZONES , CONSTRUCTION ZONES, AND RESIDENTIAL ZONES. THESE ARE MANUFACTURER'S DEFECTS, AND WE ARE REQUESTING YOUR HELP IN REQUIRING THE MANUFACTURER TO CORRECT THEM.
NHTSA complaint #11121337 — an unverified report by a vehicle owner.
TL* THE CONTACT OWNS A 2015 FLEETWOOD BOUNDER. UPON TURNING THE KEY, THE STARTER CRANKED BUT THERE WAS NO POWER TO THE ENGINE. THE CONTACT WAS IN THE PROCESS OF HAVING THE VEHICLE TOWED WHEN IT WAS NOTICED THAT THERE WAS EXCESSIVE FUEL LEAKING FROM THE VEHICLE. THE VEHICLE WAS TOWED TO THE DEALER WHERE IT WAS DIAGNOSED THAT SQUIRRELS CHEWED THE FUEL LINES AND FURTHER TESTING WAS REQUIRED TO DETERMINE IF THEY COULD PROVIDE A SOLUTION TO PREVENT THE FAILURE. THE DEALER MENTIONED THAT THE FAILURE MAY HAVE IMPACTED THE ELECTRICAL SYSTEM AND THE ENGINE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND ADVISED THE CONTACT TO TAKE THE VEHICLE TO THE DEALER. THE FAILURE MILEAGE WAS NOT AVAILABLE.
NHTSA complaint #10884818 — an unverified report by a vehicle owner.
UPON ARRIVING HOME IN SOUTH BEND, INDIANA FROM A TRIP TO SAN ANTONIO, TEXAS THE ENTRY STEPS DID NOT DEPLOY WHEN I OPENED THE DOOR TO STEP OUT. A CLOSER LOOK REVEALED THE STEPS DID NOT DEPLOY BECAUSE WELDS IN TWO CORNERS OF THE BATTERY BOX THAT HOLD THE BATTERY BOX IN PLACE HAD FAILED ALLOWING THE BATTERY BOX TO DROP DOWN ONTO THE STEPS AND SOME WIRES THAT RAN BENEATH IT. THE COACH BATTERY BOX HOLDS TWO 80 POUND DEEP CYCLE BATTERIES. THE BATTERY BOX IS LOCATED INCHES FORWARD T OF LP GAS TANK AND A COPPER GAS LINE. OUR TRIP ENDED PRIOR TO THE FORWARD WELDS FAILING WHICH COULD HAVE RESULTED IN THE BATTERY BOX RUPTURING THE LP GAS TAN. SEE ATTACHED PHOTOS. AFTER I REALIZED WHAT HAD HAPPENED I CALLED THE DEALERSHIP AND THEY PICKED UP THE MOTORHOME. AFTER THE DEALER'S SERVICE MANAGER SPOKE WITH SOMEONE AT FLEETWOOD, FLEETWOOD AUTHORIZED TRANSPORT OF THE VEHICLE FROM THE DEALERSHIP IN GOSHEN INDIANA TO THEIR MANUFACTURING FACILITY IN DECATUR INDIANA FOR INSPECTION AND REPAIRS. THE VEHICLE (MOTORHOME) IS WAITING AT THE DEALERSHIP TO BE PICKED UP AT THIS TIME. UPDATED 12/10/15*LJ
NHTSA complaint #10788743 — an unverified report by a vehicle owner.
FUEL INJECTION PUMP FAILURE DUE TO INADEQUATE FUEL DELIVERY. THIS PUMP IS A BOSCH VP44 PUMP AND ACCORDING TO THE CUMMINS BLOG WEBSITES AND THE FACTORY AUTHORIZED DEALER, THIS PART HAS A 100% FAILURE RATE. WHEN THE PUMP FAILS THE ENGINE SHUTS OFF AND DOESN'T RESTART. MY VEHICLE IS A 25000 POUND MOTOR HOME, AND WHEN IT DIES OUT AT FREEWAY SPEEDS CAN BE VERY DANGEROUS. BOSCH AND CUMMINS KNOW ABOUT THE PROBLEM, BUT ARE UNWILLING TO ASSIST THE CUSTOMER IN ANY WAY EVEN THOUGH THEY ADMIT THAT IT IS A DESIGN FAULT. IN THEIR WORDS "WE ADMIT THAT IT WASN'T OUR BEST DESIGN". ACCORDING TO THE BLOGS THIS IS THE ISSUE: THE MOST COMMON MECHANICAL FAILURE OF THE VP44 PUMP IS RUPTURING OF THE DIAPHRAGM IN THE FRONT OF THE INJECTION PUMP. THE DIAPHRAGM RUPTURES ALLOWING THE TIMING PISTON TO VIBRATE AND DAMAGE THE FRONT COVER UNTIL FUEL BYPASSES. THIS WILL CAUSE THE DREADED CHECK ENGINE TROUBLE CODE P0216. WHEN THIS OCCURS YOUR BOSCH VP44 INJECTION PUMP MUST BE REPLACED. THE RUPTURING OF THE DIAPHRAGM IS CAUSED BY A POORLY DESIGNED LIFT PUMP. WHEN THE LIFT PUMP DOES NOT SUPPLY THE INJECTION PUMP WITH THE CORRECT AMOUNT OF FUEL PRESSURE (A MINIMUM OF 5PSI UNDER LOAD AT WIDE OPEN THROTTLE) THE DIAPHRAGM THEN DOESN'T HAVE ENOUGH POSITIVE PRESSURE AND RUPTURES. DODGE HAS RECOGNIZED THIS PROBLEM AS THEY WILL NO LONGER EVEN SELL THE LIFT PUMP THAT GOES ON THE SIDE OF THE BLOCK, THEY REPLACE IT WITH A UNIT THAT IS NOW MOUNTED IN THE TANK. I HAVE ASKED FOR ASSISTANCE BUT WAS OFFERED NOTHING. THE COST TO CHANGE THIS PART IS OVER $3000.00 DOLLARS, BUT EVEN MORE IMPORTANT IS THE FACT THAT THEY HAVE A DESIGN WHICH IS INHERENTLY DANGEROUS. HAD THIS HAPPENED 10 MILES LATER, I WOULD HAVE BEEN HALF WAY UP A MOUNTAIN ROAD. ON A DIESEL MOTOR HOME WHEN THE ENGINE DIES, YOU LOOSE BRAKES, POWER EVERYTHING.
NHTSA complaint #10465001 — an unverified report by a vehicle owner.
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
GASOLINE LEAKING FROM CRACKED FUEL LINE BETWEEN MAIN GAS TANK AND GENERATOR ON 1998 FLEETWOOD BOUNDER MOTORHOME. CONCERN ABOUT DANGER OF LEAKING GASOLINE BUT THERE IS ALSO SOME TYPE OF ELECTRICAL CONNECTION DIRECTLY ADJACENT TO LEAK. IF THERE WAS ANY SPARK FROM THIS CONNECTION, IT MAY CAUSE GAS TANK TO EXPLODE. I HAVE RUN THE GENERATOR 3 TIMES WITHOUT RUNNING THE MOTORHOME ENGINE AND HAVE HAD GAS LEAK EACH TIME.
NHTSA complaint #10222150 — an unverified report by a vehicle owner.
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
ON MY 1999 FLEETWOOD BOUNDER MOTORHOME, GENERATOR WAS UNABLE TO DRAW FUEL FROM MAIN FUEL TANK. SUBSEQUENT INQUIRY ON BOUNDER WEB PAGE I FOUND THAT OTHER OWNERS HAD IDENTICAL PROBLEMS AND UPON HAVING THE MAIN FUEL TANK REMOVED FROM COACH FOUND A RUBBER FUEL LINE HAD DISINTEGRATED AND THAT FUEL HAD BEEN PERMEATING THE FLOOR OF THE COACH FOR SOME UNDETERMINED TIME. I NOTIFIED FLEETWOOD CUSTOMER OWNER RELATIONS MR. DUANE MIXON AND HIS SUPERVISOR, MR. KEN COWLES WHO ASSERTED THAT IS WAS JUST LIKE A TELEVISION THAT WAS OUT OF WARRANTY AND THAT FLEETWOOD HAD NO OBLIGATION TO LOOK FURTHER INTO THE MATTER ALTHOUGH I TOLD THEM THAT AT LEAST ONE OTHER OWNER HAD EXPERIENCED THE SAME PROBLEM ( I HAVE SINCE HEARD FROM ANOTHER OWNER WITH SAME PROBLEM). I HAVE PICTURES SHOWING THE DETERIORATED LINE AND THE AREA PERMEATED WITH FUEL BELOW THE LIVING COMPARTMENT OF THE COACH. I AND MY FAMILY HAVE BEEN LIVING IN SOME DEGREE OF JEOPARDY FROM THIS INVISIBLE DANGER AND I FEEL THAT AN IMMEDIATE RECALL OF THESE COACHES IS IN ORDER.
NHTSA complaint #10166277 — an unverified report by a vehicle owner.
DT*: THE CONTACT STATED WHILE DRIVING AT VARIOUS SPEEDS THE VEHICLE SLOWS DOWN AS IF IT IS LOOSING POWER. THE DEALER WAS ALERTED. THEY HAVE REPLACED THE FUEL PUMP TWICE HOWEVER THIS DID NOT CORRECT THE PROBLEM. THE MANUFACTURER WAS ALERTED. *AK THE ENGINE STALLED. UPDATED 04/06/06
NHTSA complaint #10153429 — an unverified report by a vehicle owner.
THE SPEEDOMETER IS NOT REGISTERING THE PROPER SPEED WHILE DRIVING, AND THE FUEL GAUGE IS NOT REGISTERING THE PROPER AMOUNT OF FUEL IN THE TANK. THE FUEL GAUGE NEEDLE WOULD DROP TO EMPTY WHILE A QUARTER TANK OR MORE OF FUEL REMAINS IN THE TANK. VEHICLE HAD BEEN TO DEALER ON FIVE OCCASIONS, AND THEY CANNOT LOCATE THE PROBLEM.*AK THE SPEEDOMETER ALSO INDICATES WRONG SPEEDS. SPEED SHOWN IS 25-30 MPH SLOWER THAN THE VEHICLE IS ACUALLY GOING.
NHTSA complaint #10094731 — an unverified report by a vehicle owner.
THE REAR END AROUND THE FUEL TANK, DISINTEGRATED AND SEPARATED. DEALERSHIP HAD BEEN CONTACTED. SERIAL #F739S1715341. MULTIPLE DEFECTS HAD BEEN FOUND. THERE WERE LEAKS, FAULTY DOOR LATCHES, A CRACKED DASHBOARD, WINDOW FRAME FELL OFF THE WALL. THE DEALER STATED THE WARRANTY HAD EXPIRED. *AK THE RV ALSO HAD EXCESSIVE RUST *CB
NHTSA complaint #10027145 — an unverified report by a vehicle owner.
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
WE OWN A 1999 FLEETWOOD BOUNDER 36S ON THE FORD F-53 CHASSIS. IT WAS ALMOST 2 YEARS AGO THAT WE HAD A PROBLEM WITH OUR GENERATOR FAILING TO START. I THOUGHT IT WAS A FAULTY FUEL PUMP. I REPLACED THE FUEL PUMP AND THE PROBLEM PERSISTED. I TOOK THE MOTORHOME TO A DEALER (CAROLINA COACH & CAMPER IN HICKORY, NC). THEIR SERVICE DEPT. DETERMINED THE PROBLEM WAS A HOSE LEAK FROM THE PICK-UP TUBE IN THE GAS TANK TO THE GAS LINE TO THE GENERATOR. THE SERVICE MANAGER SAID THE PIECE OF HOSE WAS NOT THE BEST QUALITY AND THAT IT WAS INSTALLED WITH A SHARP "U" BEND WHICH STRETCHED THE OUTSIDE OF THE HOSE AND CAUSED THE FAILURE. MY WIFE HAS COMPLAINED ON NUMEROUS OCCASIONS OF SMELLING GAS WHEN THE BEDROOM WINDOW WAS OPEN. I CHECKED EACH TIME AND COULD NOT FIND ANY GAS ESCAPING. I FIGURED IT WAS PROBABLY A GAS VENT. IT WAS NOT UNTIL I HAD THE GENERATOR FAILURE THAT THE PROBLEM REALLY SURFACED. THE HOSE FINALLY CRACKED ENOUGH TO CAUSE THE FUEL PUMP TO LOSE ITS' PRIME. THE REASON I AM BRINGING THIS YOUR ATTENTION NOW IS THAT I READ OF SEVERAL BOUNDER'S BEING BURNED DUE TO A GAS LEAK FROM THE GENERATOR LINE IN THE "BOUNDER BEACON", A BOUNDER'S OF AMERICA NEWSLETTER. THE HOSE IN MY RV WAS LESS THAN 2 YEARS OLD AT THE TIME OF FAILURE. IT IS NOT AN EASY ITEM TO REPLACE AS THE GAS TANK HAS TO BE EMPTIED AND DROPPED TO GET AT IT. FLEETWOOD SHOULD BE REQUIRED TO RECALL ALL COACHES WITH THIS CONFIGURATION AND REPLACE THE HOSE WITH AUTOMOTIVE TYPE FUEL LINES BEFORE SOMEONE GETS KILLED OR SERIOUSLY INJURED FROM A POTENTIAL FIRE. *NLM
NHTSA complaint #10023325 — an unverified report by a vehicle owner.
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
THE RUBBER HOSE CONNECTING THE GAS LINE TAKE-UP TO THE GENERATOR LINE WAS INSTALLED WITH A SHARP "U" SHAPE. THIS CAUSED THE HOSE TO BE STRESSED AND RESULTED IN CRACKS THAT SPLIT. MY WIFE HAD MENTIONED ON NUMEROUS OCCASIONS THAT SHE SMELLED GASOLINE WHEN THE REAR BEDROOM WINDOW WAS OPEN. I COULD NEVER FIND ANY GAS DRIPPING AND THOUGHT IT WAS POSSIBLY A VENT FOR THE GAS TANK. FINALLY, THE GENERATOR FAILED TO START. I THOUGHT THE FUEL PUMP HAD FAILED. I REPLACED THE FUEL PUMP AND STILL HAD THE PROBLEM. I TOOK THE MOTORHOME TO CAROLINA COACH & CAMPER AND FOUND OUT REAL PROBLEM WAS THE KINKED HOSE. IT COST ME 50 GALLONS OF GAS AND SEVERAL HUNDRED DOLLARS TO HAVE THE SERVICE DEPARTMENT DRAIN AND DROP THE GAS TANK TO REPLACE THE $2.00 HOSE. I FEEL VERY FORTUNATE THAT THE GAS OR THE FUMES EMANATING FROM THE SPLIT HOSE DID NOT EXPLODE FROM CONTACTING SOMETHING HOT UNDER THE COACH. THE MOTORHOME WAS ONLY THREE YEARS OLD AND THE GENERATOR HAD LESS THAN 100 HOURS ON IT WHEN I HAD THIS PROBLEM. I FEEL FLEETWOOD USED AND IMPROPERLY INSTALLED AN INFERIOR GRADE OF GAS LINE HOSE. FLEETWOOD SHOULD RECALL ALL BOUNDERS THAT WERE ASSEMBLED USING RUBBER HOSE TO CONNECT THE GAS LINE TO THE GENERATOR WITH AUTOMOTIVE TYPE FUEL LINES.
NHTSA complaint #10023243 — an unverified report by a vehicle owner.
CONSUMER STATES THAT THERE IS A PROBLEM WITH THE GENERATOR MAKING NOISES. DEALER WAS NOTIFIED. THE FUEL LINE WAS CRACKED. CONSUMER HAD TO CHANGE FUEL LINE TO THE COACH GENERATOR (110VAC-5.5 KVA) *MR THE CONSUMER STATES THAT THE FUEL LINE IS INSTALLED FROM OEM CHASIS CHEVROLET TO THE COACH GENERATOR BY FLEETWOOD AND HAS A MATERIAL MANUFACTURING DEFECT WHICH RESULTS IN AN UNSAFE CONDITION ALLOWING HYDRO CARBONS TO VENT INTO THE ATMOSPHERE AND POTENTIALLY ALLOWING THE FUEL TO ESCAPE TO THE HOT SUFACES OF THE ONAN GENERATOR, WHICH CAN RESULT IN A FIRE/PERSONAL INJURY AND OR DEATH. *SCC
NHTSA complaint #8019625 — an unverified report by a vehicle owner.
FUEL SYSTEM, OTHER:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
A REPAIR MAN CHANGING A FLAT TIRE DISCOVERED THE PROPANE LINE LOCATED IN FRONT OF THE WHEEL WAS BROKEN AND THE WIRE HARNESS ABOVE THE WHEEL WELL COVER WAS SPLIT, THE PROTECTIVE COVER OVER THE WHEEL WAS DESTROYED. THE MANUFACTURER REFUSED TO PAY THE DEALER TO LOOK AT THE DEFECT BECAUSE VEHICLE WAS OUT OF WARRANTY. CONSUMER WILL SEEK LEGAL REIMBURSEMENT FOR MONIES PAID.
NHTSA complaint #567457 — an unverified report by a vehicle owner.
I WILL MAKE THIS SHORT. I OWN A RV MADE BY FLEETWOOD. GOING TO FLORIDA WITH FAMILY WE HAD A FLAT TIRE. THE TIRE TORE UP WHEEL WELL COVER AND THEN DESTROYED A MAIN WIRING HARNESS WITH BOTH AC/DC POWER. THE MAIN CONCERN WAS IT ALSO BROKE A GAS LINE, THAT COULD HAVE CAUSED AN EXPLOSION FROM THE SPARKING WIRES. THE MANUFACTURER HAS TOLD ME TO GO TO HELL, THAT THEY WOULD NOT PAY A DIME FOR REPAIR SINCE THE VEHICLE IS OUT OF WARRANTY. THIS IS WRONG AND NEEDS TO BE INVESTIGATED AS MY FAMILY AND I COULD HAVE BEEN INJURED OR EVEN KILLED FROM A GAS EXPLOSION.
NHTSA complaint #765975 — an unverified report by a vehicle owner.
COULD NOT FILL PROPANE TANK DUE TO IT BEING BURTED WHEN MOTORHOME WAS PURCHASE. WAS LEAKING INSIDE OF MOTORHOME. COULD SMELL PROPANE WHILE DRIVING MOTORHOME. CONTACTED FLEETWOOD. TOOK MOTORHOME BACK TO DEALER 2 OR 3 TIMES FOR REPLACEMENT. PROBLEM STILL EXISTS.
NHTSA complaint #872172 — an unverified report by a vehicle owner.