FaultScore

FaultScore report

2003 Ford E-250 problems

Owners have filed 22 complaints about the 2003 Ford E-250 with NHTSA between 2003 and 2016. The largest single group is the electrical system. Across this model's run it ranks 4 of 17 worst.

D

FaultScore 70/100

Higher is worse. Measured against the other years of the Ford E-250.

How this is worked out

The numbers

22

Complaints

4

Crashes reported

2

Fires reported

2

Injuries reported

50,103 mi

Median mileage at failure

Half of reported failures happened before this

35%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 55 vs 50 Severity 100 vs 50 Early failure 60 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 55
Against the median year of the Ford E-250. 50 means typical for this model; 100 means roughly double.
Severity — 100
36.4% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 60
35% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 2003 compares with every other Ford E-250

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 2003 Ford E-250

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Electrical System 7 31.8%

0 crashes, 2 fires · median 50,103 mi

Steering 3 13.6%

1 crashes, 0 fires · median 30,427 mi

Tires 2 9.1%

Median failure at 114,800 miles

Acceleration & Cruise Control 2 9.1%

1 crashes, 0 fires · median 170,000 mi

Brakes 2 9.1%

Median failure at 88,818 miles

Airbags 2 9.1%

2 crashes, 0 fires · median 41,000 mi

Other & Unspecified 1 4.5%
Equipment & Accessories 1 4.5%

Median failure at 3,000 miles

Wheels 1 4.5%
Suspension 1 4.5%

Median failure at 30 miles

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

Under 1,000 miles 2 11.8%
1,000 – 9,999 miles 1 5.9%
10,000 – 24,999 miles 1 5.9%
25,000 – 49,999 miles 2 11.8%
50,000 – 74,999 miles 7 41.2%
75,000 – 99,999 miles 2 11.8%
100,000 – 149,999 miles 1 5.9%
150,000+ miles 1 5.9%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Dec 2003 peak 5 Sep 2016

NHTSA investigations into the 2003 Ford E-250

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

EA10003 Opened 13 Apr 2010 Closed 5 Mar 2012 ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH

HVAC Switch Failures

This investigation was opened based on one complaint and reports from four transportation fleets alleging 182 blower motor control switch failures.ODI was concerned that these melting and burning switches could lead to an open flame that could spread throughout the vehicle.After a comprehensive review of all data related to overheating blower motor control switches in the subject vehicles, ODI did not identify the existence of a safety defect trend.ODI reviewed 1,036 complaints, claims, and field reports of failed blower motor control switches and determined that only two fires were likely to...

DP05005 Opened 22 Sep 2005 Closed 4 Jan 2006 ENGINE AND ENGINE COOLING:ENGINE

SPARK PLUG EJECTION FROM CYLINDER HEAD

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN A...

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

at 170,000 miles Miami, FL Crash

VEHICLE SPEED CONTROL

TL* THE CONTACT OWNED A 2003 FORD E-250. THE CONTACT STATED THAT UPON STARTING, THE VEHICLE SURGED IN REVERSE AND CRASHED INTO A BUILDING. THE VEHICLE WAS DESTROYED AND TOWED TO AN INDEPENDENT REPAIR SHOP. THE FAILURE WAS NOT DIAGNOSED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 170,000. THE VIN WAS UNAVAILABLE.

NHTSA complaint #10454526 — an unverified report by a vehicle owner.

at 27,000 miles BIG BAY, MI Crash 1 injured

AIR BAGS

TL*THE CONTACT OWNS A 2003 FORD E250. WHILE DRIVING 35 MPH IN INCLEMENT WEATHER CONDITIONS, THE CONTACT CRASHED INTO A LIGHTPOLE AND SEVERAL TREES. THE VEHICLE WAS COMPLETELY DESTROYED AND NONE OF THE AIR BAGS DEPLOYED. A POLICE REPORT WAS FILED. THE VEHICLE HAS NOT BEEN INSPECTED TO DETERMINE THE CAUSE OF THE FAILURE. THE MANUFACTURER AND DEALER HAVE NOT BEEN NOTIFIED. THE FAILURE AND CURRENT MILEAGES WERE 27,000. UPDATED 03/04/09. *LJ UPDATED 03/04/09.

NHTSA complaint #10255999 — an unverified report by a vehicle owner.

at 55,000 miles Chesterfield, VA Crash 1 injured

AIR BAGS:FRONTAL

DT*: THE CONTACT STATED WHILE DRIVING 35 MPH AROUND A CURVE AN ACCIDENT OCCURRED TRYING TO AVOID AN ON-COMING VEHICLE. THE CONSUMER HIT A RAILROAD POST. THIS LAUNCHED THE VEHICLE INTO A CREEK. THE AIR BAGS DID NOT DEPLOY, HOWEVER THE SEAT BELTS DID RESTRAIN THE CONTACT. DUE TO THE AIR BAG'S FAILURE TO DEPLOY, THE CONTACT WAS SERIOUSLY INJURED. THE FIRE DEPARTMENT RESCUED THE CONTACT AND A POLICE REPORT WAS PROCESSED AT THE SCENE OF THE ACCIDENT.*AK UPDATED 08/08/06.

NHTSA complaint #10161324 — an unverified report by a vehicle owner.

Asheboro, NC Fire

ELECTRICAL SYSTEM:WIRING

THE VAN WAS PARKED AN DIT CAUGHT ON FIRE. THE FIRE DEPARTMENT WAS CALLED TO EXTINGUISH THE FIRE. NO INJURIES REPORTED. THE VAN WAS TOWED AND TOTALED BY THE INSURANCE COMPANY.

NHTSA complaint #10109519 — an unverified report by a vehicle owner.

at 30,427 miles Miami, FL Crash

STEERING:LINKAGES:KNUCKLE:SPINDLE:ARM

A FORD 2003 VAN, WITH 30,000 MILES EXPERIENCES A STEERING FAILURE, WHEN THE PITMAN ARM BROKE OFF THE BOTTOM OF THE STEERING BOX. IT CLEANLY SHEARED OFF A SHAFT OF METAL WHICH IS 1 1/4 INCHES OF SOLID STEEL.*AK SINCE THE DRIVER WAS OPERATING AT LOW SPEED ON THE RAMP OF MIAMI INTERNATIONAL AIRPORT, HE STRUCK A BARRIER WITH MINIMAL SHEETMETAL DAMAGE. THE DRIVER REPORTED THAT THE STEERING WHEEL WAS SPINNING FREELY IN HIS HANDS AT THE TIME OF IMPACT. I REPORTED THIS TO FORD, WHO'S STAFF DETERMINED THAT THE SHAFT DID NOT FAIL DUE TO MANUFACTURING DEFECT. HAD THIS VEHICLE BEEN AT HIGHWAY SPEED ON A MAJOR ROADWAY, THE CAUSE OF THE ACCIDENT WOULD NOT HAVE BEEN SO CLEARLY OBVIOUS. AND SURELY A FATALITY WOULD HAVE BEEN INVOLVED. I RETAINED THE BROKEN PART. I BELIEVE THIS IS AN INCIDENT WHICH SHOULD BE REPORTED. FORD DETERMINED THAT STRIKING THE BARRIER CAUSED THE METAL TO FAIL. HOWEVER THE IMPACT WAS MINIMAL AND THOUGH A CENTERED IMPACT ON THE FRONT OF THE VEHICLE THE AIRBAG DID NOT EVEN DEPLOY.

NHTSA complaint #10098553 — an unverified report by a vehicle owner.

at 20,000 miles Annapolis, MD Fire

ELECTRICAL SYSTEM

WHILE THE VEHICLE WAS PARKED IN THE DRIVEWAY IT CAUGHTON FIRE. ELECTRICAL/ABS SYSTEM'S WAS THE DEFECTIVE. MANUFACTURER URGED CONSUMER TO FILE A COMPLAINT. RECALL 04V444000.

NHTSA complaint #10092734 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

Bothell, WA

TIRES

TIRE BRAND AND SIZE: PATHFINDER SPORT S A/T 245/75-16 PUT ON REAR OF 2003 FORD E250 EXTENDED LENGTH WORK VAN. BOUGHT NEW FROM DISCOUNT TIRE. AS SOON AS I GOT ON THE INTERSTATE I NOTICED THE VEHICLE FELT UNSTABLE. WAS WANDERING IN REAR. WHEN MAKING A LANE CHANGE IS WAS REALLY BAD AND FELT UNSAFE AS THE REAR SWAYED FROM SIDE TO SIDE. HAD THEM TAKE THESE TIRES OFF AND REPLACE WITH A MAJOR BRAND AND THIS PROBLEM WENT AWAY. I HIGHLY RECOMMEND SOME ONE LOOKS INTO THESE TIRES AS I THINK THE POTENTIAL IS THERE FOR CAUSING A SPIN OUT OR ROLL OVER.

NHTSA complaint #10907234 — an unverified report by a vehicle owner.

at 60,000 miles Modesto, CA

ELECTRICAL SYSTEM

TL* THE CONTACT OWNS A 2003 FORD E-250. THE CONTACT STATED THAT THE ENGINE TEMPERATURE GAUGE FAILED. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND WAS TOLD THAT THE INSTRUMENT PANEL WOULD NEED TO BE REPLACED. THE FAILURE PREVENTED THE CONTACT FROM KNOWING IF THE VEHICLE WAS OVERHEATING. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 60,000.

NHTSA complaint #10531554 — an unverified report by a vehicle owner.

at 170,000 miles Miami, FL Crash

VEHICLE SPEED CONTROL

TL* THE CONTACT OWNED A 2003 FORD E-250. THE CONTACT STATED THAT UPON STARTING, THE VEHICLE SURGED IN REVERSE AND CRASHED INTO A BUILDING. THE VEHICLE WAS DESTROYED AND TOWED TO AN INDEPENDENT REPAIR SHOP. THE FAILURE WAS NOT DIAGNOSED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 170,000. THE VIN WAS UNAVAILABLE.

NHTSA complaint #10454526 — an unverified report by a vehicle owner.

at 93,636 miles Concord, NC

SERVICE BRAKES, HYDRAULIC

TL* THE CONTACT OWNS 2003 FORD E-250. THE CONTACT STATED WHILE DRIVING 2 MPH, PRESSURE WAS APPLIED TO THE BRAKE PEDAL AND IT DEPRESSED TO THE FLOOR. THE CONTACT ENGAGED THE EMERGENCY BRAKE IN ORDER TO STOP THE VEHICLE. AN INDEPENDENT MECHANIC EXAMINED THE VEHICLE AND STATED THAT THERE WAS A SMALL PINHOLE IN THE BRAKE LINES THAT DEVELOPED DUE TO CORROSION. AS A RESULT, BRAKE FLUID WAS LEAKING FROM THE BRAKE LINES. THE VEHICLE WAS IN THE PROCESS OF BEING REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE, BUT OFFERED NO ASSISTANCE. THE FAILURE AND CURRENT MILEAGES WAS 93,636.

NHTSA complaint #10419442 — an unverified report by a vehicle owner.

at 50,103 miles Indianapolis, IN

ELECTRICAL SYSTEM:12V/24V/48V BATTERY

LOSS OF INSTRUMENTS IN 2003 F250 DIESEL WITH 50,153 MILES. FUSE REPLACED BY SERVICE CENTER AND INSTRUMENTS CAME ON. 3 DAYS LATER THEY WENT OFF WHILE IN 4 WHEEL LOW AND THE THE ENGINE STOPPED (BATTERY'S DEAD). I HAD NO CONTROL OVER STEERING AND WENT OFF THE ROAD. REPAIR OF DAMAGED WIRING IN STEERING COLUMN FIXED PROBLEM. THIS IS A WELL DOCUMENTED PROBLEM ON THE WEB AND KNOWN TO THE SERVICE CENTERS I HAVE CONTACTED. IF WIRING IS WORN IN A 50,000 MILE TRUCK I WOULD THINK IT PROBABLY WILL OCCUR IN SIMILAR MODELS. THE TRUCK COULD HAVE SUSTAINED SEVERE DAMAGE AND POSSIBLY RESULTED IN INJURY. WHY NO RECALL OR AT LEAST NOTIFICATION OF OWNERS.

NHTSA complaint #10413775 — an unverified report by a vehicle owner.

at 50,103 miles Indianapolis, IN

ELECTRICAL SYSTEM:WIRING

LOSS OF INSTRUMENTS IN 2003 F250 DIESEL WITH 50,153 MILES. FUSE REPLACED BY SERVICE CENTER AND INSTRUMENTS CAME ON. 3 DAYS LATER THEY WENT OFF WHILE IN 4 WHEEL LOW AND THE THE ENGINE STOPPED (BATTERY'S DEAD). I HAD NO CONTROL OVER STEERING AND WENT OFF THE ROAD. REPAIR OF DAMAGED WIRING IN STEERING COLUMN FIXED PROBLEM. THIS IS A WELL DOCUMENTED PROBLEM ON THE WEB AND KNOWN TO THE SERVICE CENTERS I HAVE CONTACTED. IF WIRING IS WORN IN A 50,000 MILE TRUCK I WOULD THINK IT PROBABLY WILL OCCUR IN SIMILAR MODELS. THE TRUCK COULD HAVE SUSTAINED SEVERE DAMAGE AND POSSIBLY RESULTED IN INJURY. WHY NO RECALL OR AT LEAST NOTIFICATION OF OWNERS.

NHTSA complaint #10413775 — an unverified report by a vehicle owner.

at 50,103 miles Indianapolis, IN

ELECTRICAL SYSTEM

LOSS OF INSTRUMENTS IN 2003 F250 DIESEL WITH 50,153 MILES. FUSE REPLACED BY SERVICE CENTER AND INSTRUMENTS CAME ON. 3 DAYS LATER THEY WENT OFF WHILE IN 4 WHEEL LOW AND THE THE ENGINE STOPPED (BATTERY'S DEAD). I HAD NO CONTROL OVER STEERING AND WENT OFF THE ROAD. REPAIR OF DAMAGED WIRING IN STEERING COLUMN FIXED PROBLEM. THIS IS A WELL DOCUMENTED PROBLEM ON THE WEB AND KNOWN TO THE SERVICE CENTERS I HAVE CONTACTED. IF WIRING IS WORN IN A 50,000 MILE TRUCK I WOULD THINK IT PROBABLY WILL OCCUR IN SIMILAR MODELS. THE TRUCK COULD HAVE SUSTAINED SEVERE DAMAGE AND POSSIBLY RESULTED IN INJURY. WHY NO RECALL OR AT LEAST NOTIFICATION OF OWNERS.

NHTSA complaint #10413775 — an unverified report by a vehicle owner.

at 50,103 miles Indianapolis, IN

ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

LOSS OF INSTRUMENTS IN 2003 F250 DIESEL WITH 50,153 MILES. FUSE REPLACED BY SERVICE CENTER AND INSTRUMENTS CAME ON. 3 DAYS LATER THEY WENT OFF WHILE IN 4 WHEEL LOW AND THE THE ENGINE STOPPED (BATTERY'S DEAD). I HAD NO CONTROL OVER STEERING AND WENT OFF THE ROAD. REPAIR OF DAMAGED WIRING IN STEERING COLUMN FIXED PROBLEM. THIS IS A WELL DOCUMENTED PROBLEM ON THE WEB AND KNOWN TO THE SERVICE CENTERS I HAVE CONTACTED. IF WIRING IS WORN IN A 50,000 MILE TRUCK I WOULD THINK IT PROBABLY WILL OCCUR IN SIMILAR MODELS. THE TRUCK COULD HAVE SUSTAINED SEVERE DAMAGE AND POSSIBLY RESULTED IN INJURY. WHY NO RECALL OR AT LEAST NOTIFICATION OF OWNERS.

NHTSA complaint #10413775 — an unverified report by a vehicle owner.

at 50,103 miles Indianapolis, IN

STEERING:ELECTRIC POWER ASSIST SYSTEM

LOSS OF INSTRUMENTS IN 2003 F250 DIESEL WITH 50,153 MILES. FUSE REPLACED BY SERVICE CENTER AND INSTRUMENTS CAME ON. 3 DAYS LATER THEY WENT OFF WHILE IN 4 WHEEL LOW AND THE THE ENGINE STOPPED (BATTERY'S DEAD). I HAD NO CONTROL OVER STEERING AND WENT OFF THE ROAD. REPAIR OF DAMAGED WIRING IN STEERING COLUMN FIXED PROBLEM. THIS IS A WELL DOCUMENTED PROBLEM ON THE WEB AND KNOWN TO THE SERVICE CENTERS I HAVE CONTACTED. IF WIRING IS WORN IN A 50,000 MILE TRUCK I WOULD THINK IT PROBABLY WILL OCCUR IN SIMILAR MODELS. THE TRUCK COULD HAVE SUSTAINED SEVERE DAMAGE AND POSSIBLY RESULTED IN INJURY. WHY NO RECALL OR AT LEAST NOTIFICATION OF OWNERS.

NHTSA complaint #10413775 — an unverified report by a vehicle owner.

at 84,000 miles Summer SET, NJ

SERVICE BRAKES, HYDRAULIC

TL*THE CONTACT OWNS A 2003 FORD E-250. THE CONTACT NOTICED THE ABS WARNING LIGHT WAS ILLUMINATED ON THE INSTRUMENT PANEL AND THE GEARS WOULD NOT ENGAGE. THE CONTACT RESTARTED THE VEHICLE AND IT BEGAN TO FUNCTION NORMALLY; HOWEVER, THE ABS LIGHT CONTINUED TO ILLUMINATE. THE DEALER WAS CONTACTED AND STATED THERE WAS A FEE TO DIAGNOSE THE FAILURE. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THERE WAS A RECALL UNDER NHTSA CAMPAIGN ID NUMBER: 04V444000 (ELECTRICAL SYSTEM:WIRING) THAT MAY BE RELATED TO THE FAILURE BUT THE VIN WAS NOT INCLUDED. THE APPROXIMATE FAILURE MILEAGE WAS 84,000.

NHTSA complaint #10407294 — an unverified report by a vehicle owner.

at 114,800 miles Aurora, CO

TIRES

TL*THE CONTACT OWNS A 2003 FORD E-250. THE VEHICLE HAS TRAIL KING A/S MUD N SNOW LOAD RANGE E TIRES, SIZE LT235 85 R1. THE CONTACT NOTICED PULSATION AND VIBRATION IN THE FRONT END OF HIS VEHICLE WHILE DRIVING 75 MPH. A WEEK LATER, WHILE DRIVING APPROXIMATELY 75 MPH AGAIN, THE VIBRATION WORSENED. ALMOST IMMEDIATELY, THE TREAD SEPARATED AND THE FRONT PASSENGER SIDE TIRE EXPLODED, WHICH RESULTED IN $1,900 WORTH OF DAMAGE TO THE VEHICLE. THE MANUFACTURER HAS NOT BEEN NOTIFIED. THE CURRENT MILEAGE WAS APPROXIMATELY 115,000 AND FAILURE MILEAGE WAS APPROXIMATELY 114,800.

NHTSA complaint #10265082 — an unverified report by a vehicle owner.

at 27,000 miles BIG BAY, MI Crash 1 injured

AIR BAGS

TL*THE CONTACT OWNS A 2003 FORD E250. WHILE DRIVING 35 MPH IN INCLEMENT WEATHER CONDITIONS, THE CONTACT CRASHED INTO A LIGHTPOLE AND SEVERAL TREES. THE VEHICLE WAS COMPLETELY DESTROYED AND NONE OF THE AIR BAGS DEPLOYED. A POLICE REPORT WAS FILED. THE VEHICLE HAS NOT BEEN INSPECTED TO DETERMINE THE CAUSE OF THE FAILURE. THE MANUFACTURER AND DEALER HAVE NOT BEEN NOTIFIED. THE FAILURE AND CURRENT MILEAGES WERE 27,000. UPDATED 03/04/09. *LJ UPDATED 03/04/09.

NHTSA complaint #10255999 — an unverified report by a vehicle owner.

Fort Worth, TX

VEHICLE SPEED CONTROL

I RECEIVED A RECALL NOTICE (#05S28) FROM FORD CONCERNING A DEFECTIVE SPEED CONTROL DEACTIVATION SWITCH (CREATING A FIRE HAZARD) ON A VEHICLE I OWN. WHEN I CONTACTED DEALERSHIP SERVICE DEPARTMENTS AS INSTRUCTED (TWO DIFFERENT DEALERSHIPS) I WAS TOLD THE NECESSARY PARTS WILL NOT BE AVAILABLE UNTIL AT LEAST DECEMBER 07 BUT THAT I COULD HAVE THE SPEED CONTROL DISCONNECTED UNTIL PARTS WERE AVAILABLE (MEANING TWO TRIPS TO THE DEALERSHIP - TWO DAYS WITHOUT USE OF A COMPANY VEHICLE). I HAVE CONTACTED FORD DIRECTLY AND WAS TOLD THE SAME. HOW CAN IT POSSIBLY TAKE LONGER TO OBTAIN REPLACEMENTS FOR HAZARDOUS DEFECTIVE PARTS THAN IT TAKES TO ORDER A CUSTOM VEHICLE FROM THE FACTORY? DOES YOUR ORGANIZATION HAVE ANY AUTHORITY TO FORCE A MANUFACTURER TO EXPEDITE SUCH MATTERS?

NHTSA complaint #10203953 — an unverified report by a vehicle owner.

at 55,000 miles Chesterfield, VA Crash 1 injured

AIR BAGS:FRONTAL

DT*: THE CONTACT STATED WHILE DRIVING 35 MPH AROUND A CURVE AN ACCIDENT OCCURRED TRYING TO AVOID AN ON-COMING VEHICLE. THE CONSUMER HIT A RAILROAD POST. THIS LAUNCHED THE VEHICLE INTO A CREEK. THE AIR BAGS DID NOT DEPLOY, HOWEVER THE SEAT BELTS DID RESTRAIN THE CONTACT. DUE TO THE AIR BAG'S FAILURE TO DEPLOY, THE CONTACT WAS SERIOUSLY INJURED. THE FIRE DEPARTMENT RESCUED THE CONTACT AND A POLICE REPORT WAS PROCESSED AT THE SCENE OF THE ACCIDENT.*AK UPDATED 08/08/06.

NHTSA complaint #10161324 — an unverified report by a vehicle owner.

at 3,000 miles Palmdale, CA

EQUIPMENT:APPLIANCE:AIR CONDITIONER

DT: CALLER BOUGHT A USED VEHICLE FROM AN ARMORED CAR COMPANY. THE AIR CONDITIONER HAD A BAD COMPRESSOR. FORD OFFERED NO HELP BECAUSE THEY DID NOT WORK ON VAN CONVERSIONS. THE COMPANY CONSUMER BOUGHT THE VAN SENT HIM TO AN AIR CONDITIONING COMPANY. THEY SAID THE ENTIRE AIR CONDITIONER COMPRESSOR HAD TO BE REPLACED. THE VEHICLE WAS TAKEN BACK 12 TIMES BECAUSE IT BLEW HOT AIR. THE AIR CONDITIONER COMPANY RETURNED THE MONEY THE ARMORED CAR COMPANY PAID TO FIX IT, AND WILL OFFER NO MORE HELP. THE ARMORED CAR COMPANY REFERRED THE CALLER TO ANOTHER AIR CONDITIONER COMPANY, AND THEY REPAIRED THE NEW SYSTEM. NOW THE AIR CONDITIONER IS BROKEN AGAIN. THEY HAVE REPLACED THE COMPRESSOR. THE CALLER HAD TO PAY FOR THE REPAIR. MANUFACTURER HAS OFFERED NO HELP.

NHTSA complaint #10133344 — an unverified report by a vehicle owner.

Asheboro, NC Fire

ELECTRICAL SYSTEM:WIRING

THE VAN WAS PARKED AN DIT CAUGHT ON FIRE. THE FIRE DEPARTMENT WAS CALLED TO EXTINGUISH THE FIRE. NO INJURIES REPORTED. THE VAN WAS TOWED AND TOTALED BY THE INSURANCE COMPANY.

NHTSA complaint #10109519 — an unverified report by a vehicle owner.

at 30,427 miles Miami, FL Crash

STEERING:LINKAGES:KNUCKLE:SPINDLE:ARM

A FORD 2003 VAN, WITH 30,000 MILES EXPERIENCES A STEERING FAILURE, WHEN THE PITMAN ARM BROKE OFF THE BOTTOM OF THE STEERING BOX. IT CLEANLY SHEARED OFF A SHAFT OF METAL WHICH IS 1 1/4 INCHES OF SOLID STEEL.*AK SINCE THE DRIVER WAS OPERATING AT LOW SPEED ON THE RAMP OF MIAMI INTERNATIONAL AIRPORT, HE STRUCK A BARRIER WITH MINIMAL SHEETMETAL DAMAGE. THE DRIVER REPORTED THAT THE STEERING WHEEL WAS SPINNING FREELY IN HIS HANDS AT THE TIME OF IMPACT. I REPORTED THIS TO FORD, WHO'S STAFF DETERMINED THAT THE SHAFT DID NOT FAIL DUE TO MANUFACTURING DEFECT. HAD THIS VEHICLE BEEN AT HIGHWAY SPEED ON A MAJOR ROADWAY, THE CAUSE OF THE ACCIDENT WOULD NOT HAVE BEEN SO CLEARLY OBVIOUS. AND SURELY A FATALITY WOULD HAVE BEEN INVOLVED. I RETAINED THE BROKEN PART. I BELIEVE THIS IS AN INCIDENT WHICH SHOULD BE REPORTED. FORD DETERMINED THAT STRIKING THE BARRIER CAUSED THE METAL TO FAIL. HOWEVER THE IMPACT WAS MINIMAL AND THOUGH A CENTERED IMPACT ON THE FRONT OF THE VEHICLE THE AIRBAG DID NOT EVEN DEPLOY.

NHTSA complaint #10098553 — an unverified report by a vehicle owner.

at 20,000 miles Annapolis, MD Fire

ELECTRICAL SYSTEM

WHILE THE VEHICLE WAS PARKED IN THE DRIVEWAY IT CAUGHTON FIRE. ELECTRICAL/ABS SYSTEM'S WAS THE DEFECTIVE. MANUFACTURER URGED CONSUMER TO FILE A COMPLAINT. RECALL 04V444000.

NHTSA complaint #10092734 — an unverified report by a vehicle owner.

at 600 miles Hopkinton, MA

STEERING

WHEN DRIVING 55 MPH OR MORE STEERING VIBRATED VIOLENTLY.

NHTSA complaint #10087673 — an unverified report by a vehicle owner.

at 30 miles Haughton, LA

SUSPENSION:FRONT

WHILE DRIVING FRONT END SUSPENSION CAUSED STEERING WHEEL TO VIBRATE WHEN DRIVING AND HITTING ROUGH OR UNEVEN SURFACES. CONSUMER TOOK VEHICLE TO DEALERSHIP SEVERAL TIMES, BUT MECHANIC WAS UNABLE TO RESOLVE THE VIBRATION PROBLEM.

NHTSA complaint #10057231 — an unverified report by a vehicle owner.

Columbia Station, OH

UNKNOWN OR OTHER

THE FORD VAN E-250 2003 WERE PRODUCED AND SOLD WITH THE WRONG LUG WRENCH. CAN NOT CHANGE MY TIRES BECAUSE THE LUG WRENCH WILL NOT FULLY COVER THE LUG NUT BECAUSE THE WRENCH IS TO THICK AND HITS THE INER RIM. THIS IN TURN CAUSES THE WRENCH TO SLIP OFF OR STRIP THE NUT.

NHTSA complaint #10049774 — an unverified report by a vehicle owner.

Columbia Station, OH

WHEELS:LUGS/NUTS/BOLTS/STUDS

THE FORD VAN E-250 2003 WERE PRODUCED AND SOLD WITH THE WRONG LUG WRENCH. CAN NOT CHANGE MY TIRES BECAUSE THE LUG WRENCH WILL NOT FULLY COVER THE LUG NUT BECAUSE THE WRENCH IS TO THICK AND HITS THE INER RIM. THIS IN TURN CAUSES THE WRENCH TO SLIP OFF OR STRIP THE NUT.

NHTSA complaint #10049774 — an unverified report by a vehicle owner.