FaultScore

FaultScore report

2001 Ford Excursion problems

Owners have filed 240 complaints about the 2001 Ford Excursion with NHTSA between 2000 and 2025. The largest single group is the tires. Across this model's run it ranks 2 of 7 worst.

D

FaultScore 65/100

Higher is worse. Measured against the other years of the Ford Excursion.

How this is worked out

The numbers

240

Complaints

19

Crashes reported

20

Fires reported

9

Injuries reported

1 complaint reports a death.

79,250 mi

Median mileage at failure

Half of reported failures happened before this

13%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 61 vs 50 Severity 100 vs 50 Early failure 22 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 61
Against the median year of the Ford Excursion. 50 means typical for this model; 100 means roughly double.
Severity — 100
20.4% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 22
13% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 2001 compares with every other Ford Excursion

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 2001 Ford Excursion

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Tires 58 24.2%

4 crashes, 0 fires · median 40,544 mi

Engine & Cooling 52 21.7%

0 crashes, 3 fires · median 98,000 mi

2 crashes, 2 fires · median 49,919 mi

Brakes 17 7.1%

3 crashes, 0 fires · median 33,310 mi

Suspension 15 6.3%

2 crashes, 0 fires · median 55,500 mi

0 crashes, 6 fires · median 101,500 mi

1 crashes, 4 fires · median 84,000 mi

Steering 9 3.8%

1 crashes, 1 fires · median 79,000 mi

Seat Belts 6 2.5%

Median failure at 105,000 miles

Airbags 6 2.5%

5 crashes, 0 fires · median 154,000 mi

Windows, Mirrors & Wipers 5 2.1%

Median failure at 130,000 miles

Fuel & Propulsion 5 2.1%

0 crashes, 1 fires · median 55,547 mi

Lights 5 2.1%

Median failure at 135,500 miles

Body & Structure 5 2.1%

1 crashes, 0 fires · median 120,000 mi

Other & Unspecified 3 1.3%

0 crashes, 1 fires · median 135,000 mi

Doors, Latches & Locks 3 1.3%

Median failure at 75,000 miles

Seats 3 1.3%

0 crashes, 2 fires · median 114,500 mi

Equipment & Accessories 2 0.8%

Exactly what failed

NHTSA files every complaint against a named sub-assembly, not just a system. This is the difference between knowing it was "the engine" and knowing which part of it — the list to hand a mechanic.

Engine 17 20.2%
Tread/Belt 15 17.9%
Automatic Transmission 14 16.7%
Diesel 10 11.9%
Sidewall 10 11.9%
Gasoline 7 8.3%
Frontal 6 7.1%
Antilock/Traction Control/Electronic Limited Slip 5 6.0%

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

Under 1,000 miles 2 1.5%
10,000 – 24,999 miles 4 3.1%
25,000 – 49,999 miles 29 22.3%
50,000 – 74,999 miles 23 17.7%
75,000 – 99,999 miles 28 21.5%
100,000 – 149,999 miles 35 26.9%
150,000+ miles 9 6.9%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Oct 2000 peak 11 Dec 2025

NHTSA investigations into the 2001 Ford Excursion

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

PE06011 Opened 27 Feb 2006 Closed 23 Jun 2006 ENGINE AND ENGINE COOLING:ENGINE:DIESEL

ENGINE STALLING

THE CAM POSITION SENSOR (CPS) PROVIDES A CRITICAL SIGNAL TO THE SUBJECT VEHICLE (SV) ENGINE MANAGEMENT SYSTEM, THE LOSS OF WHICH RESULTS IN AN ENGINE STALL.DURING PE06-011, FORD STATED IN THEIR RESPONSE TO ODI THAT IT IS CONTINUING TO INVESTIGATE ALLEGATIONS OF CPS RELATED ENGINE STALL AND FURTHER ADVISED THAT AN UPDATE WILL BE PROVIDED UPON COMPLETION OF THE INVESTIGATION.FORD DATA SHOWS THAT 20% OF THE 716,000 SVS ARE EQUIPPED WITH MANUAL TRANSMISSIONS WHICH ARE CAPABLE OF BACK-DRIVING THE ENGINE WHEN A STALL OCCURS; POWER ASSISTED STEERING AND BRAKING ARE NOT LOST DURING ENGINE BACK-DRIVE.F...

DP05005 Opened 22 Sep 2005 Closed 4 Jan 2006 ENGINE AND ENGINE COOLING:ENGINE

SPARK PLUG EJECTION FROM CYLINDER HEAD

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN A...

EA05005 Opened 22 Mar 2005 Closed 2 Aug 2006 ELECTRICAL SYSTEM

ENGINE COMPARTMENT FIRES

EA05-005 IS CLOSED WITH FORD?S ACTIONS IN RECALLS 05V-017, 05V-388, AND 06V-286, RECALLING APPROXIMATELY 6.7 MILLION VEHICLES EQUIPPED WITH TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCHES (SCDS).THE BRAKE SYSTEMS IN THESE RECALLED VEHICLES GENERATE A VACUUM THAT CAN POTENTIALLY CAUSE THE SCDS TO FAIL AND, IN CERTAIN SWITCH INSTALLATION ORIENTATIONS, CATCH FIRE.FORD IS ALSO INCLUDING THE ENTIRE POPULATION OF 1998 EXPLORERS.FORD HAS INFORMED ODI THAT TESTING TO DETERMINE THE CAUSE OF FAILURES IN THE 1998 EXPLORERS WILL CONTINUE AFTER THIS INVESTIGATION IS CLOSED.ODI BELIEVES THAT THE VEHIC...

EA05004 Opened 17 Feb 2005 Closed 6 Jul 2005 SEAT BELTS

FRONT SEAT BELT BUCKLE ASSEMBLY

DURING THE INITIAL RECALL CAMPAIGN IN 2001, THE SUBJECT VEHICLES WERE INSPECTED BY FORD DEALERSHIPS USING A TEST TOOL THAT WOULD DETECT A DEFECTIVE FRONT SEAT OUTBOARD SEAT BELT BUCKLE ASSEMBLY.APPROXIMATELY ONE MILLION VEHICLES PASSED THE INSPECTION TEST FOR ONE OR BOTH FRONT BUCKLES.SUBSEQUENT TO THE RECALL SERVICE ACTION, ODI RECEIVED 15 CONSUMER REPORTS ALLEGING THAT A PASSED INSPECTION BUCKLE SUBSEQUENTLY FAILED TO LATCH OR INADVERTENTLY UNLATCHED DURING USE.IN ADDITION, FORD HAS IDENTIFIED 543 OWNER AND FIELD REPORTS ALLEGING BUCKLE FAILURE SUBSEQUENT TO PASSING THE INSPECTION TEST.FORD...

RQ04011 Opened 22 Oct 2004 Closed 17 Feb 2005 SEAT BELTS:FRONT:BUCKLE ASSEMBLY

FRONT SEAT BELT BUCKLE ASSEMBLY

UNDER RECALL CAMPAIGN (01V227), FORD RECALLED APPROXIMATELY 1.3 MILLION VEHICLES TO INSPECT AND IF NECESSARY REPLACE THE FRONT DRIVER AND/OR PASSENGER SEAT BELT BUCKLE.APPROXIMATELY 1.1 MILLION OWNERS RESPONDED BY TAKING THEIR VEHICLES TO A DEALER FOR INSPECTION OF THE BUCKLE USING A SPECIALIZED BUCKLE TEST TOOL.FORD REPORTED THAT 829,927 VEHICLES HAD BOTH BUCKLES PASS THE TOOL TEST AND ANOTHER 167,336 VEHICLES HAD ONE BUCKLE PASS.ODI AND FORD RECEIVED COMPLAINTS ALLEGING SEAT BELT BUCKLE FAILURE SHORTLY AFTER PASSING THE ORIGINAL RECALL INSPECTION SERVICE.COMPLAINANTS ALLEGED THAT THE BUCKLE...

EA04006 Opened 23 Feb 2004 Closed 10 Feb 2005 VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

ACCELERATOR PEDAL SENSOR (ETC)

FAILURE COUNTS FROM ODI?S ANALYSIS ARE STATED ABOVE; SEE THE ADDITIONAL PROBLEM EXPERIENCE DISCUSSION IN THE SUMMARY REPORT.FORD DATA CONTAINED DUPLICATIVE REPORTS FOR 4 ODI COMPLAINTS AND 1 CRASH.THREE CRASHES WERE ALLEGEDLY DUE TO INTERMITTENT OPERATION OF THE ELECTRONIC THROTTLE CONTROL (ETC) PEDAL, ONE CRASH OCCURRED WHEN AN ETC DISABLED VEHICLE WAS STRUCK BY ANOTHER MOTORIST, ONE REPORT CONTAINED NO DETAIL.THE INJURIES WERE MINOR.AN ISSUE INVOLVING FIXED ETC PEDALS WAS INVESTIGATED ALSO, HOWEVER FAILURE REPORTS AND POPULATIONS ARE NOT SHOWN ABOVE; SEE SUMMARY REPORT FOR DETAIL.ALTHOUGH FO...

EA01009 Opened 2 Mar 2001 Closed 19 Aug 2003 STEERING:GEAR BOX:SHAFT PITMAN

SECTOR SHAFT FRACTURES

THIS EA WAS OPENED BASED ON A RESPONSE RECEIVED FROM FORD MOTOR COMPANY TO AN INFORMATION REQUEST (IR) SUBMITTED DURING SQ00-018.FORD STATED IN AN INTERNAL SERVICE MESSAGE THAT IT HAD CHANGED THE STEERING GEAR SECTOR SHAFTS AND PITMAN ARMS INSTALLED 1999 MODEL YEAR F-SERIES SUPER DUTY VEHICLES ON MARCH 22, 1999.FORD STATED THAT THESE DESIGN CHANGES WERE IMPLEMENTED TO MAKE IMPROVEMENTS IN VEHICLE STEERING AND HANDLING, AND THAT VIRTUALLY ALL OF THE REPORTED FRACTURED SECTOR SHAFTS WERE THE RESULT OF EXTRAORDINARY, POSSIBLY MULTIPLE, IMPACTS.AN ENGINEERING ANALYSIS CLOSING REPORT IS ATTACHED.

Recalls on the 2001 Ford Excursion

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

Canada — Transport Canada

Canada runs its own recall programme, and its campaigns do not always mirror the American ones.

Recall 2009292 492,877 units in Canada

Other

On certain vehicles, the speed control deactivation switch may overheat, smoke, or burn, potentially resulting in an underhood fire. The condition may occur either when the vehicle is parked or when it is in operation. Correction: Dealers will install a new switch or fused wiring harness. Note: This is an expansion of recall 2005028 (05S28) for vehicles not previously included in the campaign.

Recall 2007403 95,484 units in Canada

Engine

On certain vehicles equipped with a 7.3L diesel engine, the camshaft position sensor may fail, causing the engine to stall. Engine stalling would result in lost propulsion which, in conjunction with traffic and road conditions, and the driver's reactions, could increase the risk of a crash. Correction: Dealers will inspect and, if required, replace the camshaft position sensor.

Recall 2005028 304,417 units in Canada

Electrical

On certain vehicles, the speed control deactivation switch may overheat, smoke, or burn, potentially resulting in an underhood fire. The condition may occur either when the vehicle is parked or when it is in operation. Correction: Initially as an interim repair, owners will be instructed to return their vehicles to their dealers to have the speed control deactivation switch disconnected. As soon as replacement parts are available, owners will be instructed to return to the dealers for installation of a new switch or fused wiring harness.

Recall 2001204 83,005 units in Canada

Other

Certain passenger cars, sport utility vehicles, and light and medium duty pickup trucks. A switch located in the plastic cover of the wiper motor gear case could malfunction and overheat, potentially resulting in loss of intermittent wiper function, loss of wiper park function, complete loss of wiper function, smoke or, potentially, ignition of the plastic cover material. Switch malfunction is most likely to occur when the intermittent setting of the wipers is being used, or when snow or ice obstructs the blades from returning to the "parked" position at the bottom of the windshield. Loss of visibility while driving increases the risk of a crash. Correction: Dealers will inspect the date code on the wiper motor. Motors built with the suspect time frame will have the wiper motor gear case cover replaced.

Recall 2001194 78,402 units in Canada

Seats And Restraints

Certain passenger and sport utility vehicles, pickup trucks, and minivans equipped with seat belts supplied by TRW. It is possible that the driver's and/or front passenger's outboard seat belt buckle may not fully latch. In the event of a crash, the restraint system may not provide adequate occupant protection, increasing the risk of personal injury to the seat occupant. Correction: Dealers will inspect the front outboard seat belt buckles and if the buckle fails the inspection process, it will be replaced.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

at 135,000 miles Golden Valley, AZ Fire

UNKNOWN OR OTHER

The contact owns a 2001 Ford Excursion. The contact stated that while the vehicle was parked and unattended, the vehicle caught fire without warning. There were no reported injuries, police reports, or air bag deployments. The fire department and city employees extinguished the fire. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 135,000.

NHTSA complaint #11511521 — an unverified report by a vehicle owner.

at 120,000 miles Alta Loma, CA Fire

ELECTRICAL SYSTEM

DROVE TO LOCAL HIGH SCHOOL AROUND 7:30AM AND RETURNED HOME AROUND 7:45 AM ABOUT A HOUR LATER I WAS NOTIFIED BY MY NEIGHBOR THAT MY FORD EXCURSION WAS ON FIRE, THE FIRE FLAMES WERE COMING FROM THE ENGINE COMPARTMENT. THE EXCURSION WAS PARK IN THE DRIVEWAY.

NHTSA complaint #10778903 — an unverified report by a vehicle owner.

Nacogdoches, TX Fire

ELECTRICAL SYSTEM

TL* THE CONTACT OWNS A 2001 FORD EXCURSION. THE CONTACT STATED THAT WHILE PARKED, THE VEHICLE CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. A POLICE REPORT WAS FILED AND THERE WERE NO INJURIES REPORTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA complaint #10732137 — an unverified report by a vehicle owner.

at 150,000 miles Bellefontaine, OH Crash 1 injured

POWER TRAIN

TL* THE CONTACT OWNS A 2001 FORD EXCURSION. THE CONTACT STATED THAT WHILE THE VEHICLE WAS PARKED, IT ROLLED AWAY INDEPENDENTLY WITHOUT THE ENGINE STARTED. THE VEHICLE CRASHED INTO A RESIDENTIAL MAILBOX AND A MOBILE TRAILER. THE CONTACT'S RIGHT LEG AND LEFT ANKLE WERE INJURED WHILE ATTEMPTING TO STOP THE VEHICLE, AND MEDICAL ATTENTION WAS RECEIVED. A POLICE REPORT WAS FILED. AN INDEPENDENT MECHANIC STATED THAT THE REAR DRIVER SIDE PANEL AND ROOF NEEDED TO BE REPAIRED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 150,000.

NHTSA complaint #10618964 — an unverified report by a vehicle owner.

at 140,000 miles Long Mont, CO Fire

SEATS

TL* THE CONTACT OWNS A 2001 FORD EXCURSION. THE CONTACT STATED THAT THE FRONT DRIVER'S SIDE HEATED SEAT WARMER OVERHEATED WITHOUT WARNING. THE CONTACT MENTIONED THAT THE WIRES BURNED THROUGH THE SEAT CUSHION, EMITTING SMOKE. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE HEATED SEAT ELEMENT NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 140,000.

NHTSA complaint #10547945 — an unverified report by a vehicle owner.

at 140,000 miles Long Mont, CO Fire

ELECTRICAL SYSTEM

TL* THE CONTACT OWNS A 2001 FORD EXCURSION. THE CONTACT STATED THAT THE FRONT DRIVER'S SIDE HEATED SEAT WARMER OVERHEATED WITHOUT WARNING. THE CONTACT MENTIONED THAT THE WIRES BURNED THROUGH THE SEAT CUSHION, EMITTING SMOKE. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE HEATED SEAT ELEMENT NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 140,000.

NHTSA complaint #10547945 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

at 212,820 miles Roy, UT

ELECTRICAL SYSTEM:INSTRUMENT PANEL:SPEEDOMETER/ODOMETER

Odometer Fraud. The contact was interested in purchasing a 2001 Ford Excursion at the dealer who advertised the mileage on the vehicle as 120,000 on Saturday, December 6th, 2025; however, the odometer showed a mileage of 116,000. While noticing the difference, the contact decided to research the VIN online and discovered that on January 20th, 2024, in Maryland, the mileage was recorded for the vehicle at the time of servicing at 212,820. The contact asked the dealer for clarity on the difference in the mileage; however, the dealer failed to provide an explanation. The dealer stated that no laws in the state of Utah were being violated where the vehicle was being sold and disconnected the call. The contact reported the issue to the NHTSA after discovering the discrepancy.

NHTSA complaint #11703730 — an unverified report by a vehicle owner.

Powhatan, VA

STEERING

Tie rod end broke in half. Tie rod fell to the ground

NHTSA complaint #11518816 — an unverified report by a vehicle owner.

at 135,000 miles Golden Valley, AZ Fire

UNKNOWN OR OTHER

The contact owns a 2001 Ford Excursion. The contact stated that while the vehicle was parked and unattended, the vehicle caught fire without warning. There were no reported injuries, police reports, or air bag deployments. The fire department and city employees extinguished the fire. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 135,000.

NHTSA complaint #11511521 — an unverified report by a vehicle owner.

at 70,000 miles Winston Salem, NC

VEHICLE SPEED CONTROL

CRUISE CONTROL CUTOUT SWITCH MOUNTED ON MASTER CYLINDER IS FULL OF BRAKE FLUID INCLUDING THE ELECTRICAL CONNECTOR. THE VIN NUMBER DOESN'T LINK TO A RECALL. PERHAPS THE PREVIOUS OWNER HAD SWITCH REPLACED UNDER RECALL OR PERHAPS THIS VIN WASN'T IN THE ORIGINAL RECALL. IN ANY EVENT A FIRE HAZARD IS PRESENT.

NHTSA complaint #11102252 — an unverified report by a vehicle owner.

at 147,000 miles Willits, CA

TIRES

TL* THE CONTACT OWNS A 2001 FORD EXCURSION EQUIPPED WITH FIRESTONE STEELTEX A/T TIRES, SIZE: LT265/75R16 119/116R (NA). WHILE DRIVING 55 MPH, THE TIRES EXPLODED AND CAUSED CONSIDERABLE DAMAGE TO THE VEHICLE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE VEHICLE AND TIRE FAILURE MILEAGE WAS 147,000.

NHTSA complaint #10783698 — an unverified report by a vehicle owner.

at 120,000 miles Alta Loma, CA Fire

ELECTRICAL SYSTEM

DROVE TO LOCAL HIGH SCHOOL AROUND 7:30AM AND RETURNED HOME AROUND 7:45 AM ABOUT A HOUR LATER I WAS NOTIFIED BY MY NEIGHBOR THAT MY FORD EXCURSION WAS ON FIRE, THE FIRE FLAMES WERE COMING FROM THE ENGINE COMPARTMENT. THE EXCURSION WAS PARK IN THE DRIVEWAY.

NHTSA complaint #10778903 — an unverified report by a vehicle owner.

at 120,000 miles ROY, UT

ENGINE

TL* THE CONTACT OWNS A 2001 FORD EXCURSION. WHILE TRAVELING AT 70 MPH, THE SPEED BEGAN TO REDUCE. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS DIAGNOSED THAT THREAD GAVE WAY ON THE MOTOR HEAD. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 120,000.

NHTSA complaint #10767514 — an unverified report by a vehicle owner.

Nacogdoches, TX Fire

ELECTRICAL SYSTEM

TL* THE CONTACT OWNS A 2001 FORD EXCURSION. THE CONTACT STATED THAT WHILE PARKED, THE VEHICLE CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. A POLICE REPORT WAS FILED AND THERE WERE NO INJURIES REPORTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA complaint #10732137 — an unverified report by a vehicle owner.

at 146,846 miles Frederick, MD

ENGINE

#7 SPARK PLUG BLEW OUT OF THE SPARK PLUG HOLE. SPARK PLUGS WERE LAST REPLACED BY A LOCAL FORD DEALER IN 2011. INTERNET RESEARCH SHOWS THIS FAILURE AND DEFECTIVE CYLINDER HEADS TO BE COMMON IN THIS ENGINE, V-10 6.8L.

NHTSA complaint #10730463 — an unverified report by a vehicle owner.

Birmingham, AL

STEERING

TL* THE CONTACT OWNS A 2001 FORD EXCURSION. WHILE MAKING A TURN AT VARIOUS SPEEDS, THE CONTACT HEARD A GRINDING NOISE COMING FROM THE STEERING WHEEL. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN. UPDATED 6/8/15

NHTSA complaint #10712414 — an unverified report by a vehicle owner.

at 198,000 miles Smyrna, TN

ENGINE

A SPARK PLUG BLEW OUT OF THE ENGINE. WHILE I REALIZE THAT THERE WAS NO COLLATERAL DAMAGE THIS TIME, MY TRUCK HAS NINE MORE OPPORTUNITIES TO DO IT AGAIN. MY DAUGHTER AND 4 YEAR OLD GRANDSON WERE STRANDED ON THE SIDE OF THE ROAD IN 32 DEGREE TEMPS. HER CELL PHONE HAD DIED AND SHE HAD TO WALK TO A PHONE (CHILD IN TOW). THERE IS ENORMOUS PROOF THAT THIS IS A RAMPANT PROBLEM WITH FORD ENGINES AND HAS COST CONSUMERS THOUSANDS OF DOLLARS TO REPAIR YET YOU CHOOSE NOT TO HOLD THEM LIABLE AND HAVE EVEN ALLOWED THEM TO COVER UP A PROBLEM. WHY? HTTP://WWW.CONSUMERAFFAIRS.COM/AUTOMOTIVE/FORD_SPARK.HTML HTTP://WWW.CONSUMERAFFAIRS.COM/NEWS04/2007/05/FORD_TECHS_SPARK_PLUGS.HTML

NHTSA complaint #10681793 — an unverified report by a vehicle owner.

at 120,000 miles Colorado Springs, CO

STRUCTURE:BODY

FACTORY PAINT PEELING. STARTED ON HOOD AND DOOR JAMBS, NOW ON ROOF. I CANNOT BELIEVE A GOVERNMENT AGENCY WOULD ALLOW PAINT TO PEEL AND CONTAMINATE IN THE ENVIRONMENT.

NHTSA complaint #10679461 — an unverified report by a vehicle owner.

at 198,000 miles Smyrna, TN

EXTERIOR LIGHTING

TL* THE CONTACT OWNS A 2001 FORD EXCURSION. WHILE DRIVING AT AN UNKNOWN SPEED, THE EXTERIOR LIGHTS FAILED WITHOUT WARNING. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 11V352000 (EXTERIOR LIGHTING). THE FAILURE MILEAGE WAS 198,000.

NHTSA complaint #10664906 — an unverified report by a vehicle owner.

at 124,000 miles Weston, FL

ENGINE

THE SPARK PLUG BLEW OUT OF THE ENGINE. THIS CAUSES DAMAGE TO THE HEAD AND BLOW THE IGNITION COIL TO BITS. AFTER LOOKING ONLINE THIS APPEARS TO BE A VERY COMMON PROBLEM.

NHTSA complaint #10651065 — an unverified report by a vehicle owner.

at 55,547 miles Springfield, IL

VEHICLE SPEED CONTROL

ON SEPT. 29,2014I APPROACHED STOP LIGHT AND APPLIED BRAKES, ENGINE RPM INCREASED VERY HIGH AND BRAKES WOULD NOT HOLD VEHICLE - HAD TO PUT IT IN NEUTRAL AND ENGINE RPM CONTINUE TO GO HIGHER - THIS LASTED FOR ABOUT 10 SECONDS BEFORE ENGINE WENT BACK TO IDLE SPEED THEN WE PROCEEDED HOME WITH NO MORE PROBLEMS. THIS HAS DONE THIS SEVERAL TIMES BEFORE AND EACH TIME BRAKES WOULD NOT HOLD VEHICLE BACK. I TOOK IT TO FORD IN 2013 AND EXPLAINED IT TO THEM AND THEY SAID TO PUT GAS STABILIZER IN TANK AS THE GAS IN TANK WAS CONDENSING AND CAUSING THE COMPUTER TO MALFUNCTION. I PUT THE GAS STABILIZER IN THINKING THIS WOULD TAKE CARE OF IT BUT THIS TIME , SEPT. 29,2014 AND THE TIME BEFORE, JUNE 2014 - IT REV UP SLIGHTLY , IT COULD NOT BE THE CASE THESE LAST TWO TIMES AS I HAD JUST PUT FRESH GAS IN IT. IT IS VERY SCARY IT COULD HAVE CAUSED A BAD ACCIDENT. NOW I AM AFRAID TO DRIVE IT. I AM GOING TO CALL FORD AND SEE WHAT THEY HAVE TO SAY THIS TIME.

NHTSA complaint #10641467 — an unverified report by a vehicle owner.

at 55,547 miles Springfield, IL

FUEL/PROPULSION SYSTEM

ON SEPT. 29,2014I APPROACHED STOP LIGHT AND APPLIED BRAKES, ENGINE RPM INCREASED VERY HIGH AND BRAKES WOULD NOT HOLD VEHICLE - HAD TO PUT IT IN NEUTRAL AND ENGINE RPM CONTINUE TO GO HIGHER - THIS LASTED FOR ABOUT 10 SECONDS BEFORE ENGINE WENT BACK TO IDLE SPEED THEN WE PROCEEDED HOME WITH NO MORE PROBLEMS. THIS HAS DONE THIS SEVERAL TIMES BEFORE AND EACH TIME BRAKES WOULD NOT HOLD VEHICLE BACK. I TOOK IT TO FORD IN 2013 AND EXPLAINED IT TO THEM AND THEY SAID TO PUT GAS STABILIZER IN TANK AS THE GAS IN TANK WAS CONDENSING AND CAUSING THE COMPUTER TO MALFUNCTION. I PUT THE GAS STABILIZER IN THINKING THIS WOULD TAKE CARE OF IT BUT THIS TIME , SEPT. 29,2014 AND THE TIME BEFORE, JUNE 2014 - IT REV UP SLIGHTLY , IT COULD NOT BE THE CASE THESE LAST TWO TIMES AS I HAD JUST PUT FRESH GAS IN IT. IT IS VERY SCARY IT COULD HAVE CAUSED A BAD ACCIDENT. NOW I AM AFRAID TO DRIVE IT. I AM GOING TO CALL FORD AND SEE WHAT THEY HAVE TO SAY THIS TIME.

NHTSA complaint #10641467 — an unverified report by a vehicle owner.

at 150,000 miles Bellefontaine, OH Crash 1 injured

POWER TRAIN

TL* THE CONTACT OWNS A 2001 FORD EXCURSION. THE CONTACT STATED THAT WHILE THE VEHICLE WAS PARKED, IT ROLLED AWAY INDEPENDENTLY WITHOUT THE ENGINE STARTED. THE VEHICLE CRASHED INTO A RESIDENTIAL MAILBOX AND A MOBILE TRAILER. THE CONTACT'S RIGHT LEG AND LEFT ANKLE WERE INJURED WHILE ATTEMPTING TO STOP THE VEHICLE, AND MEDICAL ATTENTION WAS RECEIVED. A POLICE REPORT WAS FILED. AN INDEPENDENT MECHANIC STATED THAT THE REAR DRIVER SIDE PANEL AND ROOF NEEDED TO BE REPAIRED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 150,000.

NHTSA complaint #10618964 — an unverified report by a vehicle owner.

at 177,842 miles Boise, ID

SEAT BELTS

DRIVER SEAT BELT UNLATCHES ON OCCASION AFTER BEING FULLY ENGAGED. SIMILAR TO THE SITUATION THAT RESULTED IN A RECALL IN 2001. WE DID TAKE THE VEHICLE AT THAT TIME FOR THE RECALL.

NHTSA complaint #10586863 — an unverified report by a vehicle owner.

at 140,000 miles Long Mont, CO Fire

SEATS

TL* THE CONTACT OWNS A 2001 FORD EXCURSION. THE CONTACT STATED THAT THE FRONT DRIVER'S SIDE HEATED SEAT WARMER OVERHEATED WITHOUT WARNING. THE CONTACT MENTIONED THAT THE WIRES BURNED THROUGH THE SEAT CUSHION, EMITTING SMOKE. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE HEATED SEAT ELEMENT NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 140,000.

NHTSA complaint #10547945 — an unverified report by a vehicle owner.

at 140,000 miles Long Mont, CO Fire

ELECTRICAL SYSTEM

TL* THE CONTACT OWNS A 2001 FORD EXCURSION. THE CONTACT STATED THAT THE FRONT DRIVER'S SIDE HEATED SEAT WARMER OVERHEATED WITHOUT WARNING. THE CONTACT MENTIONED THAT THE WIRES BURNED THROUGH THE SEAT CUSHION, EMITTING SMOKE. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE HEATED SEAT ELEMENT NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 140,000.

NHTSA complaint #10547945 — an unverified report by a vehicle owner.

at 107,000 miles Montgomery, IL

FUEL SYSTEM, GASOLINE

THE APPROXIMATE DATE ABOVE IS THE FIRST TIME MY EXCURSION BLEW OUT A SPARK PLUG WHILE ON A FAMILY TRIP IN PA. SINCE THEN, IT HAS BLOWN 2 MORE IN SEPARATE INSTANCES, THE MOST RECENT BEING ON THE HIGHWAY THIS PAST SUNDAY. THE FIRST INCIDENT I WAS TOWING AND PUTTING MORE STRAIN ON THE ENGINE, BUT THE 2ND AND 3RD INCIDENTS NO TOWING WAS INVOLVED. I HAVE READ ABOUT AND SEVERAL MECHANICS HAVE ALSO TOLD ME THE FORD TRITON ENGINES ARE KNOWN FOR THIS PROBLEM. IT SEEMS FORD SHOULD DO THE RIGHT THING AND FIX THE PROBLEM.

NHTSA complaint #10515022 — an unverified report by a vehicle owner.

at 107,000 miles Montgomery, IL

ENGINE

THE APPROXIMATE DATE ABOVE IS THE FIRST TIME MY EXCURSION BLEW OUT A SPARK PLUG WHILE ON A FAMILY TRIP IN PA. SINCE THEN, IT HAS BLOWN 2 MORE IN SEPARATE INSTANCES, THE MOST RECENT BEING ON THE HIGHWAY THIS PAST SUNDAY. THE FIRST INCIDENT I WAS TOWING AND PUTTING MORE STRAIN ON THE ENGINE, BUT THE 2ND AND 3RD INCIDENTS NO TOWING WAS INVOLVED. I HAVE READ ABOUT AND SEVERAL MECHANICS HAVE ALSO TOLD ME THE FORD TRITON ENGINES ARE KNOWN FOR THIS PROBLEM. IT SEEMS FORD SHOULD DO THE RIGHT THING AND FIX THE PROBLEM.

NHTSA complaint #10515022 — an unverified report by a vehicle owner.

at 84,014 miles Mattawan, MI

ENGINE

SPARK PLUG BLEW OUT OF ENGINE. POSSIBLE DEFECT IN CASTING..?? WAS TOLD THIS IS NOT UNCOMMON BUT FORD REFUSED TO COVER THEIR KNOWN DEFECT. COST ME OVER $6,000 TO REPLACE ENGINE.

NHTSA complaint #10501169 — an unverified report by a vehicle owner.

at 340,000 miles Crossville, TN

VISIBILITY:WINDSHIELD

THE WINDSHIELD ON MY EXCURSION CRACKED ALONG THE BOTTOM FROM THE HEAT AND COLD ABOUT 3'' UP ALONG THE WHOLE LENGTH OF THE WINDSHIELD. THIS HAPPENED TO MY SONS 2001 F250 SAME WAY. THERE WAS NO REASON AS NOTHING HIT THE WINDOW.

NHTSA complaint #10496328 — an unverified report by a vehicle owner.

at 82,000 miles Mattawan, MI

ENGINE

SPARK PLUG BLEW OUT OF ENGINE. POSSIBLE DEFECT IN CASTING..?? WAS TOLD THIS IS NOT UNCOMMON BUT FORD REFUSED TO COVER THEIR KNOWN DEFECT. COST ME OVER $5,000 TO REPLACE ENGINE.

NHTSA complaint #10479491 — an unverified report by a vehicle owner.