FaultScore

1991 Ford F-150 engine problems

19 of the 357 complaints about the 1991 Ford F-150 are about the engine — 5% of everything reported for this model year. Half of the failures with a mileage on record happened before 135,000 miles.

F

19

Complaints

1

Crashes

6

Fires

0

Injuries

Exactly what failed

Gasoline 7 36.8%
Engine 3 15.8%
Radiator Assembly 2 10.5%
Engine AND Engine Cooling 2 10.5%
Crankcase (Pcv) 2 10.5%
Manifold/Header/Muffler/Tail Pipe 1 5.3%
Emission Control 1 5.3%
Cooling System 1 5.3%

Engine & Cooling across every Ford F-150 year

1991 19 0.3%
1992 39 0.5%
1993 57 0.8%
1994 57 0.8%
1995 76 1.1%
1996 27 0.4%
1997 578 8.0%
1998 198 2.7%
1999 256 3.5%
2000 160 2.2%
2001 284 3.9%
2002 263 3.6%
2003 99 1.4%
2004 263 3.6%
2005 228 3.2%
2006 151 2.1%
2007 146 2.0%
2008 77 1.1%
2009 52 0.7%
2010 138 1.9%
2011 515 7.1%
2012 499 6.9%
2013 565 7.8%
2014 187 2.6%
2015 288 4.0%
2016 345 4.8%
2017 378 5.2%
2018 586 8.1%
2019 379 5.2%
2020 135 1.9%
2021 99 1.4%
2022 41 0.6%
2023 27 0.4%
2024 15 0.2%

What owners said

Filed with NHTSA, in their own words.

at 176,000 miles Jetmore, KS Fire

ENGINE AND ENGINE COOLING

I WAS DRIVING TO WORK AND THE ENGINE CAUGHT FIRE.

NHTSA complaint #10438065 — an unverified report by a vehicle owner.

at 89,953 miles Bidwell, OH

ENGINE AND ENGINE COOLING

TL*THE CONTACT OWNS A 1991 FORD F150 PICKUP TRUCK. HIS VEHICLE EXHIBITS A NO-START CONDITION. HE HAD TO REPLACE THE STARTER AND THE SOLENOID. NONE OF THE REPAIRS HAVE REMEDIED THE FAILURE. THE VEHICLE WAS NOT TAKEN TO THE DEALER DUE TO THE DIAGNOSTIC TESTING FEE. THE FAILURE MILEAGE WAS 89,953.

NHTSA complaint #10288941 — an unverified report by a vehicle owner.

at 135,000 miles Clarksville, IN

ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY

OVERHEATING COOLING SYSTEM NOT WORKING.

NHTSA complaint #10110157 — an unverified report by a vehicle owner.

Linchburg, TN Fire

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

EXHAUST MANIFOLD HAS CRACKED, CAUSING FUMES TO ENTER INTO PASSENGER'S COMPARTMENT. DEALER NOTIFIED. PLEASE PROVIDE ADDITIONAL INFORMATION.

NHTSA complaint #8005069 — an unverified report by a vehicle owner.

Chula Vista, CA

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

VEHICLE STALLED WITHOUT PRIOR WARNING AND ENGINE DIED. DEALERSHIP WAS AWARE OF PROBLEM.

NHTSA complaint #875031 — an unverified report by a vehicle owner.

Canal Winchester, OH

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL

POORLY DESIGNED CHECK VALVE IN THE FRONT FUEL PUMP CAUSES THE FRONT GAS TANK TO LEAK OUT UNDER THE VEHICLE.

NHTSA complaint #550801 — an unverified report by a vehicle owner.

Kingwood, TX Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

AFTER PARKING THE TRUCK, TURNING OFF THE IGNITION, AND WALKING AWAY, SOME SOUNDS WERE HEARD COMING FROM THE VEHICLE. UPON LOOKING BACK, SMOKE WAS OBSERVED COMING FROM THE HOOD AREA. WHEN THE HOOD WAS OPENED, FIRE ERUPTED. IT IS NOT KNOWN IF THE FIRE WAS CAUSED BY FUEL OR ELECTRICAL FAILURE. RESULT WAS TOTAL LOSS OF UNDERHOOD SOFT GOODS.

NHTSA complaint #716392 — an unverified report by a vehicle owner.

Lancaster, NY

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

ENGINE HESITATES TO ACCELERATE WHEN COLD.

NHTSA complaint #530562 — an unverified report by a vehicle owner.

Lancaster, NY

ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY

RADIATOR REPLACED/COOLANT REFILLED DUE TO RADIATOR LEAKING AT THE SEAM.

NHTSA complaint #530562 — an unverified report by a vehicle owner.

Lancaster, NY

ENGINE AND ENGINE COOLING:COOLING SYSTEM

WATER PUMP REPLACED DUE TO A LEAK.

NHTSA complaint #530562 — an unverified report by a vehicle owner.

Akron, OH

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

ENGINE FAILURE.

NHTSA complaint #540269 — an unverified report by a vehicle owner.

Manton, MI Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

VEHICLE CAUGHT ON FIRE PRIOR TO RECALL.

NHTSA complaint #511600 — an unverified report by a vehicle owner.

Richfield, MN

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)

FUEL PUMP CHECK VALVE FAILURE CAUSES FUEL FROM ONE TANK TO BE RETURNED TO SECOND TANK. THIS CAUSES SECOND TANK TO EXCEED ITS CAPACITY, RESULTING IN SPILLAGE.

NHTSA complaint #516285 — an unverified report by a vehicle owner.

LA Fayette, NY

ENGINE AND ENGINE COOLING:ENGINE

THE OIL PAN RUSTED.

NHTSA complaint #517708 — an unverified report by a vehicle owner.

Neshanic Station, NJ

ENGINE AND ENGINE COOLING:ENGINE

OIL PAN RUSTED OUT.

NHTSA complaint #515840 — an unverified report by a vehicle owner.

Alvarado, TX Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

VEHICLE FIRE.

NHTSA complaint #513953 — an unverified report by a vehicle owner.

Cardington, OH

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

INTERMITTENT STALLING.

NHTSA complaint #507194 — an unverified report by a vehicle owner.

Wichita, KS Crash Fire

ENGINE AND ENGINE COOLING:ENGINE

ENGINE SWITCH CAUGHT FIRE, CAUSING ACCIDENT. *DSH

NHTSA complaint #503714 — an unverified report by a vehicle owner.

Vallonia, IN

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)

RECALL RELATED, 93V125000, FUEL TANK LEAK, REPLACE CHECK VALVE, REPLACE THE FUEL REGULATOR. TT

NHTSA complaint #73265 — an unverified report by a vehicle owner.

Other 1991 Ford F-150 problems

← Full 1991 Ford F-150 report