FaultScore

2002 Ford F-150 wheel problems

13 of the 965 complaints about the 2002 Ford F-150 are about the wheels — 1% of everything reported for this model year. Half of the failures with a mileage on record happened before 100,000 miles.

F

13

Complaints

4

Crashes

0

Fires

2

Injuries

Exactly what failed

Wheels 6 46.2%
Lugs/Nuts/Bolts/Studs 3 23.1%
RIM 2 15.4%
Multi Piece 1 7.7%
HUB 1 7.7%

Wheels across every Ford F-150 year

1995 12 1.8%
1997 118 18.1%
1998 45 6.9%
1999 17 2.6%
2000 13 2.0%
2001 15 2.3%
2002 13 2.0%
2003 13 2.0%
2004 21 3.2%
2005 16 2.5%
2006 11 1.7%
2010 12 1.8%
2011 14 2.1%
2012 19 2.9%
2013 40 6.1%
2014 28 4.3%
2015 42 6.4%
2016 55 8.4%
2017 46 7.1%
2018 45 6.9%
2019 10 1.5%
2021 27 4.1%
2023 20 3.1%

What owners said

Filed with NHTSA, in their own words.

at 100,000 miles League City, TX

WHEELS:LUGS/NUTS/BOLTS/STUDS

The contact owns a 2002 Ford F-150. The contact stated while at a tire shop to have the tires rotated, the mechanic was unable to remove the tires due to the lug nuts being swollen. The manufacturer was made aware of the failure and suggested to the contact to call the NHTSA Hotline to report the failure. The approximate failure mileage was 100,000.

NHTSA complaint #11569578 — an unverified report by a vehicle owner.

at 136,500 miles Mckee, KY

WHEELS

TAKATA RECALL. WHILE I WAS DRIVING I NOTICED A LOUD POP AND MY TRUCK STARTED VIBRATING AND SPUN ME SIDEWAYS GOING DOWN THE HIGHWAY. I HAD FOUGHT IT UNTIL I WAS ABLE TO GET IT UNDER CONTROL AND COME TO A STOP. (I WAS LUCKY ENOUGH THAT NOBODY ELSE WAS HEADING IN MY DIRECTION BECAUSE THE TRUCK TOOK UP BOTH SIDES OF THE ROAD). I GOT OUT AND LOOKED TO SEE WHAT HAD HAPPENED AND SEEN MY ALUMINUM FORD FACTORY RIM HAD BUSTED INTO PIECES. TAKATA RECALL. A PROBLEM THAT I AM HAVING AS OF RIGHT NOW IS SPARK PLUGS KEEP FLYING OUT AND DESTROYING MY COIL PACKS. THIS IS THE THIRD TIME IT HAS DONE THIS.

NHTSA complaint #10853941 — an unverified report by a vehicle owner.

at 115,000 miles EL Cajon, CA Crash 1 injured

WHEELS

INVOLVED IN A ROLL OVER ACCIDENT CAUSED BY THE RIGHT FRONT TIRE (PURCHASED IN 5-13-2014) BFG 275/60R17 FROM DISCOUNT TIRES. TRUCK WAS TOTALED AND THE ONE PIECE OF TIRE WE HAVE DOES NOT HAVE THE DOT NUMBERS ON THEM. WHEN THE BLOW OUT OCCURRED I HIT SOFT SAND LOSING TRACTION CAUSING THE TRUCK TO ROLL 3 TIMES WHILE ON A MAIN ROAD. I WILL BE INCLUDING THREE PICTURES - ONE OF THE TIRE ON ITS RIM, ONE OF THE TRUCK AT THE TOW YARD AND ONE OF THE PIECE OF TIRE WE PICKED UP OFF THE ROAD UPON MY RELEASE FROM THE HOSPITAL. THE CHP OFFICER DID NOT SPEAK TO ANY WITNESSES AND I HEARD THE LADY WHO CALLED 911 TELL THE OFFICER I SUFFERED A BLOW OUT AND SHE POINTED IT OUT TO HIM - YET HE DOES NOT EVEN MENTION IT IN THE REPORT NOR THE NAMES OF ANY WITNESSES. MY INSURANCE COMPANY (AAA) CLAIMS UNLESS I FILE A COMPLAINT WITH THE TIRE MANUFACTURER THEY WILL FIND ME AT FAULT FOR NOT MAINTAINING CONTROL OF THE VEHICLE WHICH I FIND TO BE TOTALLY RIDICULOUS. I HANDLED A BLOW OUT IN A FORD EXPLORER ON A DRY FREEWAY PREVIOUSLY AND WAS ABLE TO CONTROL THE VEHICLE TO THE SHOULDER WITHOUT ANY SERIOUS DAMAGE OR INJURIES. DIFFERENT STORY WHEN YOU HIT SAND. I FEEL THE TIRE BLOWING OUT IS WHAT WAS THE CAUSE OF THE ACCIDENT.

NHTSA complaint #10789127 — an unverified report by a vehicle owner.

at 226,000 miles Stoutsville, OH Crash

WHEELS

FRONT BRAKE CALIPER MOUNTING BRACKET SEIZED ON THE SLIDE BOLTS THAT ALLOW THE BRAKES TO MOVE IN AND OUT WHEN PRESSED AND RELEASED. THE SLIDE BOLTS THAT ALLOW THE CALIPER TO MOVE HAVE SEIZED CAUSING THE VEHICLE TO PULL VERY HARD TO ONE SIDE OF THE ROAD. IN MY CASE I WAS TOWING A 20' COMMERCIAL LANDSCAPE TRAILER EQUIPPED WITH DUAL AXLE TRAILER BRAKES. I APPROACHED A TRAFFIC LIGHT AND PROCEEDED TO MAKE A LEFT TURN GOING A SPEED OF APPROXIMATELY 15 TO 20 MPH WHEN I PRESSED THE BRAKE DURING THE TURN THE TRUCK PULLED EXTREMELY HARD TO THE LEFT RESULTING IN MY TRAILER JACK KNIFING INTO THE LEFT SIDE OF THE TRUCK CAUSING MAJOR DAMAGE TO MY BED AND REAR WHEEL ON MY TRUCK. LATER AFTER INVESTIGATING THE CAUSE OF THE SUDDEN PULL FOUND THAT THE LEFT BRAKE CALIPER MOUNTING BRACKET HAD ONE OF THE BOLTS SEIZED WHILE THE OTHER WAS MOVING PROPERLY ALLOWING THE BRAKE TO MOVE A LITTLE BUT NOT PROPERLY CAUSING THE BRAKE TO DRAG AGAINST THE ROTOR ON THE INNER BRAKE PAD. WHEN THE BRAKE IS PRESSED THE PRESSURE PULLS THE TRUCK TO THE LEFT EXTREMELY HARD. REPLACING THE SLIDE BOLTS AND THE BRAKE CALIPER MOUNTING BRACKET FIXED THIS ISSUE AND I HAVEN'T HAD ANY ISSUES AFTER REPLACEMENT. I KNOW THIS MAY BE A LITTLE HARD TO UNDERSTAND AS MY DESCRIPTION MAY NOT BE THE BEST, BUT THE UPPER BRAKE CALIPER BOLT WAS SEIZED WHILE THE LOWER BOLT WAS MOVING FREELY, WHEN THE BRAKE PEDDLE WAS PRESSED CAUSED THE LEFT BRAKE CALIPER TO GRAB HARDER THAN THE RIGHT SIDE CAUSING THE TRUCK TO PULL EXTREMELY HARD TO THE LEFT. THE TRAILER BRAKE WAS SET ON 7 AT THE TIME AND WORKED PROPERLY. THE TRUCK PULLED SO HARD TO THE LEFT CAUSED THE TRAILER TO BE AT SUCH A TIGHT ANGLE IT BEGAN TO SLIDE AND WHEN I REALIZED WHAT WAS HAPPENING IT WAS TO LATE TO CORRECT IT. THE BED IS STILL DAMAGED FROM THIS. BTW I BOUGHT MY FORD IN 2002 BRAND NEW WITH 5.4 V8 AND I AM AT 271,000 MILES AND IT RUNS LIKE THE DAY I PURCHASED IT! I LOVE IT!

NHTSA complaint #10560585 — an unverified report by a vehicle owner.

at 108,000 miles MT Ranch, CA

WHEELS:RIM

TL*THE CONTACT OWNS A 2002 FORD F150. THE CONTACT STATED THAT THE TIRES WOULD CONSISTENTLY LOSE AIR. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR SHOP WHERE THE INDEPENDENT MECHANIC FOUND A CRACK IN THE REAR ALUMINUM WHEEL RIMS. THE MANUFACTURE WAS CONTACTED AND ADVISED TAKING THE VEHICLE TO AN AUTHORIZED DEALER FOR FURTHER INSPECTION. THE DEALER ADVISED THE OWNER WOULD BE LIABLE FOR THE REPAIR COSTS. THE FAILURE AND CURRENT MILEAGES WERE 108,000. UPDATED 11/9/10 *CN UPDATED 11/16/10

NHTSA complaint #10326671 — an unverified report by a vehicle owner.

at 31,000 miles Gilbert, AZ Crash

WHEELS:LUGS/NUTS/BOLTS/STUDS

VEHICLE WAS TRAVELING AT 15 MPH AND LOST CONTROL DUE TO A CODDER PIN SNAPPING IN HALF CAUSING THE RIGHT FRONT WHEEL TO COME ENTIRELY OFF OF THE VEHICLE. THE DISK BRAKE STAYED CONNECTED TO THE RIM AND WAS ALSO REMOVED ENTIRELY FROM THE VEHICLE CAUSING THE BRAKE LINES TO BE SEVERED WHICH CAUSED NO PRESSURE. WITH NO PRESSURE IN THE BRAKE LINES I WAS NOT ABLE TO STOP THE OTHER WHEELS BUT WAS FORCED TO LET THE VEHICLE COME TO A SKIDDING STOP, WHICH HAPPENED BY HITTING A TREE. THE VEHICLE WAS TAKEN TO A LOCAL FORD DEALERSHIP WHERE A YEAR PRIOR THEY HAD WORKED ON THE SAME WHEEL TO PACK THE BEARINGS AND DO OTHER SMALL MAINTENANCE. BOTH THE DEALERSHIP AND FORD CLAIMED NO RESPONSIBILITY FOR THE ACCIDENT, WHICH SEEMS STRANGE SINCE A VEHICLES WHEEL SHOULD REMAIN ON WHEN GOING 15 MPH.

NHTSA complaint #10128308 — an unverified report by a vehicle owner.

at 6,600 miles NEW Market, MN

WHEELS:RIM

DRIVING DOWN HWY 35W SOUTH BOUND BY LAKEVILLE, MINNESOTA. I HEARD SLIGHT GRINDING NOISE FROM FRONT END. I BRAKED AND SLOWED DOWN AND TOOK IMMEDIATE EXIT FROM FREE WAY ON EXIT RAMP. WHILE I ENTERED EXIT RAMP THEN FRONT END OF MY 2002 FORD F150 FX4 DROPPED TO THE PAVEMENT AND TIRE BLEW. UPON INSPECTION THE FACTORY ALUMINUM RIM HAD SPLIT IN TWO CAUSING THE TIRE TO BLOW.

NHTSA complaint #10091102 — an unverified report by a vehicle owner.

Huntsville, TX

WHEELS:MULTI PIECE

WHILE DRIVING AT 60 MPH VIBRATION CAME FROM THE FRONT. CONSUMER STOPPED THE VEHICLE, AND FOUND TWO SPOKES OF RIGHT WHEEL BROKE . DEALERSHIP AND MANUFACTURER INDICATED TO THE CONSUMER THAT WARRANTY EXPIRED.

NHTSA complaint #10087587 — an unverified report by a vehicle owner.

at 21,000 miles Miami Beach, FL Crash 1 injured

WHEELS

THERE WAS NO COTTER PIN INSTALLED ON THE FRONT DRIVER SIDE SPINDLE. AS A RESULT, THE ENTIRE DRIVER SIDE FRONT WHEEL FELL OFF AND THE VEHICLE CRASHED INTO A PARKED CAR. *AK

NHTSA complaint #10072086 — an unverified report by a vehicle owner.

at 19 miles Murfreesboro, TN

WHEELS

BAD SHIMMY / VIBRATION FRONT END. THIS HAS BEEN THIS WAY SINCE I BOUGHT IT NEW. HAVE TAKEN IT BACK TO FORD ON 4 DIFFERENT TIMES. ONCE THEY TRIED TO FIX IT BUT HASN'T BEEN RESOLVED. THINK IT IS A SAFETY ISSUE AT HIGHER SPEEDS.

NHTSA complaint #10038887 — an unverified report by a vehicle owner.

West Berlin, NJ

WHEELS:LUGS/NUTS/BOLTS/STUDS

CONSUMER STATES AFTER ROTATING THE TIRES THE LUG NUT STUD BROKE EASILY WHEN TIGHTENING IT. THE DEALER WAS INFORMED. PLEASE PROVIDE MORE INFORMATION. MR

NHTSA complaint #8021098 — an unverified report by a vehicle owner.

Harrod, OH

WHEELS

ALL TIRES ARE ROTATING ON THE WHEEL. ANOTHER SET OR RIMS AND TIRES WERE REPLACED. AS SOON AS TIRES ARE ROTATED THEY GO OUT OF BALANCE. TIRE WERE MARKED BEFORE PUTTING THEM BACK ON THE TRUCK. TRUCK DRIVEN FOR A FEW MINUTES AND THEN RETURNED BACK TO MECHANIC. THE MARK HAD MOVED 180 DEGREES, COMPLETE OPPOSITE OF TIRES. THE TIRES WERE GLUED TO THE RIMS. *AK CONSUMER STATED THAT GLUE DID NOT HOLD AND DEALER WANTS TO PUT DIFFERENT WHEELS AND TIRES ON, BUT FORD MOTOR CO. SAYS NO.

NHTSA complaint #8018852 — an unverified report by a vehicle owner.

Mercer, PA

WHEELS:HUB

WHEEL HUB IS TOO SMALL, CAUSING VEHICLE TO VIBRATE WHEN DRIVING. TOOK VEHICLE TO DEALER, AND DEALER CALLED FORD HOTLINE, STATING THERE WAS A FLAW IN ENGINEERING OF HUB ASSEMBLY WITHOUT A REMEDY.

NHTSA complaint #8004263 — an unverified report by a vehicle owner.

Other 2002 Ford F-150 problems

← Full 2002 Ford F-150 report