100 of the
331 complaints about the 2001 Ford F-250 SD are about the
engine — 30% of everything
reported for this model year.
Half of the failures with a mileage on record happened before
93,546 miles.
TL* THE CONTACT OWNS A 2001 FORD F-250 SD. WHILE DRIVING APPROXIMATELY 40 MPH, THE VEHICLE LOST POWER AND THE STEERING WHEEL SEIZED. IN ADDITION, THE CHECK ENGINE INDICATOR ILLUMINATED. THE DEALER (TOMBALL FORD, 22702 TOMBALL PKWY, TOMBALL, TX 77375, (281) 378-3160) WAS CONTACTED, BUT DID NOT RECEIVE AUTHORIZATION FROM THE CONTACT TO DIAGNOSE THE VEHICLE. AN INDEPENDENT MECHANIC DIAGNOSED THAT THE HIGH VOLUME OIL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 157,000.
NHTSA complaint #11153339 — an unverified report by a vehicle owner.
at 135,686 milesIndianapolis, IN
ENGINE
DRIVING OUT OF STATE FOR WORK AND SPARK PLUG BLEW OUT OF MY ENGINE. AND FROM THAT RESULTS IT COST ME QUIET A BIT OF EXTRA MONEY THAT I DIDN'T HAVE TO SPEND AND MISSED A DAYS TRYING TO GET THAT PROBLEM FIXED. AND IT RUIN MY FATHERS DAY WEEKEND I WANTED TO SPEND WITH MY KID.
NHTSA complaint #10875692 — an unverified report by a vehicle owner.
at 85,000 milesHesperia, MI
ENGINE
5.4 MOTOR SPARK PLUGS KEEP BLOWING OUT. THIS IS A PROBLEM WITH THE OLDER ONES AND NEWER ONES AS WELL FORD SHOULD MAKE IT RIGHT WITH THE CONSUMERS
NHTSA complaint #10862370 — an unverified report by a vehicle owner.
at 23,000 milesSpruce, MICrash
ENGINE
THE 2001 F250 I OWN HAS ALWAYS STALLED AT ANY GIVEN TIME. FORD RECALLED THE CAM POSITION SENSOR, I HAD ALREADY CHANGED IT JUST BEFORE RECALL THEN THEY DID AGAIN. THAT NEVER STOPPED IT FROM STALLING, IT ALSO DOESN'T READ WHEN YOU SOMETIMES GO TO TAKE OFF. I'VE CHANGED (THROTTLE SWITCH) THAT DID NOTHING. ALL OF ITS MISHAPS HAS CASED THOUSANDS OF DOLLARS IN REPAIR. ALWAYS BROKE DOWN AND CAN'T MAKE MONEY WHEN IT'S IMPOSSIBLE TO DRIVE TRUCK TIME AFTER TIME. I HAVE BEEN IN SEVERAL CLOSE CALL ACCIDENTS, WHEN I LOSE POWERSTEERING AND ALMOST HAVE CRASHED INTO CARS. I FIGURED OUT THE FUEL TANK FLAKING OFF INSIDE THE TANK COULD BE THE CAUSE. THE TRUCK GETS TERRIBLE FUEL MILEAGE WHEN THIS HAPPENS COSTING A FORTUNE IN WASTED DIESEL FUMES. THAT HAVE BEEN KNOW TO CAUSE BRAIN CANCER, ALSO THE AMOUNT OF POLLUTION FROM NOT RUNNING PROPER. I AM NO FAN OF FORD'S REPAIR SHOP WHEN THEY TELL YOU IN 1983 TO MY FATHER THAT HIS ALMOST BRAND NEW DIESEL NEEDS NEW (SPARK PLUGS) WHEN DIESEL DO NOT EVEN HAVE THEM. I OWN THIS 2001 DIESEL FOR A LONG TIME NOW FOR A LANDSCAPING AND SNOWPLOWING THAT IS OUT OF BUSINESS. IT IS EMBARRASSING FOR IT TO STALL, REV UP SLIPPING TRANSMISSION, HARMING WHOLE DRIVE TRAIN. NEVER KNOWING WHEN I'M COULD BE STRANDED IN NORTHERN MICHIGAN. I HAVE HAD ONE THING AFTER ANOTHER WITH THE FORD I OWN. I HAVE SEEN A LOT OF SAME PROBLEMS PEOPLE ARE COMPLAINING ABOUT. SOUNDS LIKE FORD HAS DONE GOOD AT COVERING UP PROBLEM BY NOT TELLING US IF THEY KNEW. I THOUGHT THE FUEL PROBLEM CAME FROM GAS STATIONS. ONLY THING HELPED ME WAS MOSTLY SAME NEWER STATION, AND TRIED TO KEEP IT FULL HELPED. CAN ANYONE HELP, THESE ARE DANGEROUS SITUATIONS WHEN LIVES DEPEND ON THEM. I'M NOT SURE WHAT TO DO WITH THE TRUCK, I'D LIKE TO SEE IT GO TO SCRAP AT THIS TIME. WITH 277,000 NOT EVEN RUSTED OUT MUCH. IT NEEDS WHOLE DRIVE TRAIN AGAIN, I DON'T WANT THE OILY LEAKING, POLLUTING JUNK ON THE ROAD.
NHTSA complaint #10671247 — an unverified report by a vehicle owner.
at 207,885 milesNavarre, FL
ENGINE
TL* THE CONTACT OWNS A 2001 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 17 MPH, HE HEARD AN ABNORMAL WHINING SOUND. THE CONTACT STOPPED THE VEHICLE AND UPON INSPECTION, NOTICED THAT THE SPARK PLUGS HAD BLOWN FROM THE CYLINDER HEAD. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 207,885.
NHTSA complaint #10553105 — an unverified report by a vehicle owner.
at 110,000 milesCincinnatti, OH
ENGINE
TL* THE CONTACT OWNS A 2001 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING 70 MPH, HE HEARD A LOUD NOISE AS THE VEHICLE BEGAN TO LOSE POWER. UPON FURTHER INVESTIGATION HE NOTICED THAT A SPARK PLUG HAD BEEN EXPELLED FROM THE ENGINE AT A HIGH RATE OF SPEED. HE COULD ALSO SMELL GASOLINE ON THE ENGINE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS AND THE CONTACT WAS INFORMED THAT THERE WAS NOT ENOUGH THREAD IN THE ALUMINUM HEAD TO HOLD THE SPARK PLUG. A HELI COIL WAS NEEDED IN ORDER TO ADD MORE THREADS. THE CONTACT STATED THAT IT WAS THE SECOND RECURRENCE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 110,000. UPDATED 10/17/13*LJ THE CONSUMER HAS SINCE SOLD THE VEHICLE. UPDATED 10/22/13
NHTSA complaint #10536502 — an unverified report by a vehicle owner.
at 72,000 miles989-873-5906, MI
ENGINE
TL* THE CONTACT OWNS A 2001 FORD F-250 SD. THE CONTACT STATED THAT WHILE INSPECTING THE VEHICLE, THE VEHICLE STARTED TO EXHIBIT AN ABNORMAL STUTTERING NOISE AND THE CONTACT NOTICED THAT THE EXHAUST MANIFOLD WAS LEAKING. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 72,000.
NHTSA complaint #10505243 — an unverified report by a vehicle owner.
at 120,000 milesKansas City, KS
ENGINE
SPARK PLUG BLEW OUT.
NHTSA complaint #10482960 — an unverified report by a vehicle owner.
at 98,000 milesPhilidelphia, PA
ENGINE AND ENGINE COOLING:ENGINE
TL* THE CONTACT OWNS A 2001 FORD F-250 SD. THE CONTACT STATED THAT WHILE ACCELERATING FROM A STOP, SMOKE WAS SEEN COMING FROM UNDER THE FRONT HOOD OF THE VEHICLE. THE DEALER DIAGNOSED THAT THE SPARK PLUG HAD SEPARATED FROM THE ENGINE. THE DEALER REPLACED THE ENGINE NUMEROUS TIMES, BUT THE FAILURE CONTINUOUSLY RECURRED. THE MANUFACTURER WAS NOTIFIED, BUT DENIED ANY ASSISTANCE WITH REPAIRS TO THE VEHICLE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 98,000 AND THE CURRENT MILEAGE WAS 103,000. UPDATED 05/08/12*LJ UPDATED 05/14/12
NHTSA complaint #10454332 — an unverified report by a vehicle owner.
at 88,500 milesCleves, OH
ENGINE AND ENGINE COOLING
WHEN DRIVING AT NORMAL SPEEDS IN A 2001 F-250 SD 5.4 LITER, SLOWED TO MAKE A STOP AND THEN PROCEEDED ON AND THERE WAS A LOUD POP AND THE TRUCK STARTED RUNNING ROUGH AND MAKING A LOT OF NOISE FROM UNDER THE HOOD. IT TURNED OUT THAT A SPARK PLUG HAD BLOWN OUT OF THE CYLINDER WALL CAUSING THE NOISE AND ROUGH RUNNING. THESE PLUGS HAD JUST BEE REPLACED ABOUT 1 YEAR AGO. THE TRUCK HAD TO BE TOWED TO A REPAIR SHOP ALMOST 100 MILES TO BE REPAIRED. FROM WHAT I UNDERSTAND FROM MY MECHANIC THIS IS AN ONGOING PROBLEM WITH THIS ENGINE.
NHTSA complaint #10420862 — an unverified report by a vehicle owner.
at 91,675 milesDanbury, DC
ENGINE AND ENGINE COOLING:ENGINE
ON VACATION IN MAINE WITH MY 2001 FORD F250 SUPER DUTY I WAS DRIVING DOWN A VERY NARROW, HEAVILY WOODED TWO LANE ROAD AT ABOUT 20 MPH, SUDDENLY AND WITHOUT WARNING A LOUD BANG UNDER THE HOOD OCCURRED. DIFFICULT TO PULL OVER SAFELY AND INVESTIGATE. I HAD TO DRIVE SEVERAL HUNDRED FEET TO TRY TO GET ON A STRAIGHT AWAY FOR SAFETY. THERE WERE SEVERAL LOG TRUCKS THAT HAD TO PASS AS WELL AS OTHER TRAFFIC. I DISCOVERED THAT THE #6 SPARK PLUG HAD "BLOWN OUT" OF ITS HOLE AND DESTROYED THE THREADS, COIL PACK, AND SPARK PLUG. AFTER GETTING THE TRUCK TO A REPAIR FACILITY THE OWNER/MECHANIC INFORMED ME THAT THIS 5.4L TRITON ENGINE DOES THIS ALL THE TIME. HE INFORMED ME THAT HE REPAIRS TWO OR THREE OF THESE A WEEK, IN FACT THERE IS A "REPAIR KIT" AVAILABLE FROM MOST AUTO PART STORES. DOING SOME RESEARCH AFTER GETTING HOME I DISCOVERED THAT THIS IS A CHRONIC FORD PROBLEM THAT THEY REFUSE TO ADDRESS. I WILL BE SELLING THIS TRUCK BECAUSE IT IS A HUGE SAFETY ISSUE FOR ME. I DON'T NEED TO BE STRANDED ON BACK COUNTRY ROADS OR INTERSTATES WITH ANY OF THE OTHER 7 SPARK PLUGS READY TO LAUNCH FROM MY ENGINE WITHOUT WARNING OR CAUSE.
NHTSA complaint #10420151 — an unverified report by a vehicle owner.
at 75,307 milesMexico, NY
ENGINE AND ENGINE COOLING:ENGINE
WHILE DRIVING MY 2001 FORD F250 5.4 L V8 ENGINE POWERED TRUCK THE SECOND (2ND) SPARK PLUG ON THE PASSENGER SIDE OF THE ENGINE BLEW OUT (WAS EJECTED) FROM THE HEAD. THIS WAS AN ORIGINAL SPARK PLUG ON THE 2001 F250 TRUCK WITH 75300 ORIGINAL MILES ON IT.
NHTSA complaint #10413336 — an unverified report by a vehicle owner.
at 120,000 milesBend, OR
ENGINE AND ENGINE COOLING:COOLING SYSTEM
WE HAVE A 2001 FORD F250 SD, 5.4 LITER TRITON V8. THERE WAS AN AWFUL TICKING NOISE FOR A FEW WEEKS AND ON MONDAY, JULY 4TH, WHILE RESTARTING THE TRUCK IT MADE A HUGE POP NOISE FOLLOWED BY A VERY LOUD TICK THAT SOUNDED LIKE AN EXHAUST LEAK. IT WAS SO LOUD THAT MY 2 YEAR OLD SON WAS SCARED. AFTER LOOKING UNDER THE HOOD, I SAW THE SPARK PLUG HAD BEEN DISLODGED FROM THE HEAD, THE THREADS WERE STRIPPED AND I CANNOT REPAIR IT MYSELF!! THEN AFTER CONTACTING FORD AND MANY AUTO SHOPS WE LEARNED THIS WILL COST US OVER 500 DOLLARS AND THAT THEY HAVE SERVICED OVER 10 VEHICLES IN THE LAST MONTH WITH THE SAME PROBLEM!! WHAT? AND AFTER RESEARCH HAVE NOTICED THAT THERE HAVE BEEN COMPLAINTS DATING BACK TO 2006 AND NO RECOURSE BY OWNERS! WHAT? THIS SAFETY ISSUE NEEDS TO BE FIXED! IT IS SO DANGEROUS. WE ARE REPAIRING OUR VEHICLE USING THE MECHANIC THAT FORD RECOMMENDED, HE WILL BE CHANGING THE COIL AND ADDING PINS TO IT TO ENSURE THAT IT WON'T HAPPEN AGAIN FOR THAT PLUG, BUT THE OTHERS...KEEPING OUR FINGERS CROSSED THAT NOTHING ELSE HAPPENS BEFORE FORD GETS THEIR STUFF TOGETHER AND FIXES THIS!!
NHTSA complaint #10410810 — an unverified report by a vehicle owner.
at 120,000 milesBend, OR
ENGINE AND ENGINE COOLING:COOLING SYSTEM
WE HAVE A 2001 FORD F250 SD, 5.4 LITER TRITON V8. THERE WAS AN AWFUL TICKING NOISE FOR A FEW WEEKS AND ON MONDAY, JULY 4TH, WHILE RESTARTING THE TRUCK IT MADE A HUGE POP NOISE FOLLOWED BY A VERY LOUD TICK THAT SOUNDED LIKE AN EXHAUST LEAK. IT WAS SO LOUD THAT MY 2 YEAR OLD SON WAS SCARED. AFTER CONTACTING FORD AND MANY AUTO SHOPS WE LEARNED THIS WILL COST US OVER 500 DOLLARS AND THAT THEY HAVE SERVICED OVER 10 VEHICLES IN THE LAST MONTH WITH THE SAME PROBLEM!! WHAT? AND AFTER RESEARCH HAVE NOTICED THAT THERE HAVE BEEN COMPLAINTS DATING BACK TO 2006 AND NO RECOURSE BY OWNERS! WHAT? THIS SAFETY ISSUE NEEDS TO BE FIXED! IT IS SO DANGEROUS. WE ARE REPAIRING OUR VEHICLE USING THE MECHANIC THAT FORD RECOMMENDED, HE WILL BE CHANGING THE COIL AND ADDING PINS TO IT TO ENSURE THAT IT WON'T HAPPEN AGAIN FOR THAT PLUG, BUT THE OTHERS...KEEPING OUR FINGERS CROSSED THAT NOTHING ELSE HAPPENS BEFORE FORD GETS THEIR STUFF TOGETHER AND FIXES THIS!!
NHTSA complaint #10410809 — an unverified report by a vehicle owner.
at 122,000 milesOrion, MI
ENGINE AND ENGINE COOLING:ENGINE
SPARK PLUG EJECTED FROM THE MOTOR WHILE DRIVING. BLEW OUT THE COIL AND STRIPPED THE THREADS. 5.4 LITER TRITON ENGINE WITH 122,000 MILES.
NHTSA complaint #10405528 — an unverified report by a vehicle owner.
Loveland, CO
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
I AM AN OWNER OF A 2001 F-250 SUPER DUTY, I HAVE HAD THE PROBLEM WITH SPARK PLUG EJECTION FROM THE HEADS OF MY MOTOR. THE FIRST TIME THIS HAPPENED WAS WITH THE OEM PLUGS STILL IN THE MOTOR, THE SECOND TIME I HAD THE BLOW OUT REPAIRED ALREADY AND ALL PLUGS WERE REPLACED BUT YET AGAIN A LITTLE OVER A YEAR LATER THE PLUG IN ANOTHER HOLE BLEW OUT. THIS TIME I HAD ALL HOLES PATCHED WITH A STAINLESS STEEL INSERT. BOTH TIMES I HAD TO PAY WELL OVER $50.00 FOR TOWING AND THE LAST REPAIR BILL WAS IN EXCESS OF $800.00. I AM A FULL TIME STUDENT AND SINGLE FATHER I DO NOT HAVE THE RESOURCES TO PAY FOR CONSTANT REPAIRS BECAUSE OF AN ENGINEERING PROBLEM WITH OEM EQUIPMENT, FROM WHAT I HAVE SEEN ON THE INTERNET AND TOLD BY MY MECHANICS THIS IS HAPPENING TO ALMOST EVERY VEHICLE WITH THESE TYPES OF MOTORS. THANK YOU FOR YOUR TIME AND EFFORT IN LOOKING INTO THIS MATTER.
NHTSA complaint #10384386 — an unverified report by a vehicle owner.
at 120,000 milesTrenton, NC
ENGINE AND ENGINE COOLING
SPARK PLUGS BLOWN OUT OF ENGINES 2001 FORD F- 250 . BOTH SIDE OF THE ENGINE.
NHTSA complaint #10362147 — an unverified report by a vehicle owner.
at 101,760 milesTampa, FL
ENGINE AND ENGINE COOLING
I HEARD A NOISE LIKE A LOOSE ROCKER ARM AND TOOK IT TO A MECHANIC AND WAS TOLD NOT TO WORRY. THEN AT THE BANK THE NOISE CHANGED AND QUIT "TICKING" AND BY THE TIME I PULLED OUT OF THE LINE I HEARD A LOUD "POP" AND THEN A CONTINUAL POPPING NOISE, AFTER I GOT PULLED OVER I CHECKED UNDER THE HOOD AND THE SPARK PLUG CLOSEST TO THE DRIVERS SEAT WAS OUT. WITH FUEL COMING OUT AND A SPARK PLUG FIRING ON THE MOTOR, I AM AMAZED IT DID NOT CATCH FIRE.
NHTSA complaint #10356268 — an unverified report by a vehicle owner.
at 70,000 milesWadsworth, OH
ENGINE AND ENGINE COOLING
I HAVE EXPERIENCED 2 SPARK PLUG BLOW OUTS ON MY FORD F250 WITH A 5.4L ENGINE LEAVING ME STRANDED OUT OF STATE TWICE. I LIVE IN OHIO AND I HAD MY FIRST SPARK PLUG BLOW OUT IN W VIRGINIA WHILE EN ROUTE TO S CAROLINA FOR VACATION. THE SECOND INCIDENT WAS LAST YEAR IN PENNSYLVANIA. NOW I HAVE ANOTHER PLUG ABOUT TO BLOW OUT!
NHTSA complaint #10352495 — an unverified report by a vehicle owner.
at 160,000 milesGibsonton, FL
ENGINE AND ENGINE COOLING
I OWN A 2001 FORD F 250 SUPER DUTY WITH A 6.8 LITER V10 THIS IS THE SECOND TIME NOW THAT IT HAS BLOWN OUT A SPARKPLUG WHILE DRIVING DOWN THE ROAD AT A HIGH SPEED THEY WERE NOT THE SAME PLUG AND THEY ARE ORIGINAL MOTORCRAFT PLUGS . BOTH TIMES YOU SMELL ALOT OF GAS THAT COULD CAUSE A FIRE.
NHTSA complaint #10346941 — an unverified report by a vehicle owner.
at 157,000 milesHighland, MI
ENGINE AND ENGINE COOLING:ENGINE
TL*THE CONTACT OWNS A 2001 FORD F-250 SD. WHILE THE VEHICLE WAS PARKED, THE CONTACT NOTICED THAT THERE WAS A SIGNIFICANT AMOUNT OF OIL LEAKING FROM MULTIPLE LOCATIONS IN THE OIL PAN . THE DEALER WAS CONTACTED AND STATED THAT THE OIL PAN WAS COVERED WITH RUST AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED AT THE OWNERS EXPENSE. THE FAILURE MILEAGE WAS 157000 AND THE CURRENT MILEAGE WAS 157752.
NHTSA complaint #10344458 — an unverified report by a vehicle owner.
at 174,420 milesArvada, CO
ENGINE AND ENGINE COOLING
FAULTY CYLINDER HEAD ON A 6.8L V-10 2001 F-250. HEAD BLEW AND IT STARTED TO SOUND LIKE A RIDING LAWN MOWER. I AM A 3RD GENERATION FORD OWNER, IF FORD WANTS TO BE FORD TOUGH THEN THEY NEED TO FIX FORD DEFECT NO NEED FOR A TRUCK THAT HASN'T PULLED A HEAVY LOAD TO HAVE SUCH A FUBAR ENGINE DEFECT. MAKES ME WANT TO SWITCH TO FOREIGN TRUCK>.
NHTSA complaint #10342429 — an unverified report by a vehicle owner.
at 49,000 milesFort Myers, FL
ENGINE AND ENGINE COOLING:ENGINE
I WAS IN MY FORD F250 V10 TRITON SITTING IDLE AT A RED LIGHT WHEN I HEARD A LOUD POP UNDER MY HOOD WHICH WAS FOLLOWED BY A STEAM ENGINE SOUND WHEN I ACCELERATED. HAD IT TOWED TO A MECHANIC AND FOUND THAT MY FACTORY SPARK PLUG HAD BLOWN OUT OF THE HEAD. THE MECHANIC TOLD ME THIS HAPPENS OFTEN WITH FORD TRITON MOTORS. THE MECHANIC USED A HELICOIL TYPE TOOLING TO RETAP THE HOLD AND FIT A COLLAR IN IT THAT WOULD ACCEPT A NEW SPARK PLUG. THE COST WAS ABOUT $300 BUT THE FACT THAT THIS HAPPENS SO OFTEN FOR THIS PARTICULAR MANUFACTURER SEEMS TO ME THAT THEY SHOULD BARE THE COST FOR EACH OCCURRENCE.
NHTSA complaint #10340584 — an unverified report by a vehicle owner.
at 149,400 milesWimberley, TXFire
ENGINE AND ENGINE COOLING
I HAVE A 2001 FORD F250 WITH A 6.8L V10. IT HAS 149,489 MILES ON IT. I AM NO SHADE TREE MECHANIC, I HAVE REBUILT ENGINES, TRANSMISSIONS AND TROUBLE SHOOT CPU?S . I WAS DRIVING DOWN THE ROAD AND CAME TO A TRAFFIC LIGHT THEN MADE A RIGHT HAND TURN. AS SOON AS I MADE THE TURN THE #4 SPARK PLUG BLEW OUT. MY FATHER HAS A 2002 F250 WITH THE 6.8L V10 AND HIS BLEW OUT THE #1 AND ABOUT 300 MILES LATER IT BLEW OUT THE #5 PLUG. IT CAUGHT ON FIRE WHEN IT BLEW OUT THE #5. THIS IS NOT RIGHT!! THERE HAVE BEEN TO MANY COMPLAINTS ABOUT THESE TRUCKS WITH THE SAME PROBLEM. THE CAUSE IS NOT DUE TO INCORRECT TORQUE ON THE PLUG. BUT DUE TO A COMBINATION OF TWO THINGS, 1. THE AMOUNT OF THREADS THAT HOLD THE PLUG IN PLACE.2 THE AMOUNT OF COMPRESSION THAT THE ENGINE PRODUCES.
NHTSA complaint #10330152 — an unverified report by a vehicle owner.
at 120,000 milesWayne, NJ
ENGINE AND ENGINE COOLING
ROTTING OIL PAN.
NHTSA complaint #10325420 — an unverified report by a vehicle owner.
at 98,000 milesPerkiomenville, PA
ENGINE AND ENGINE COOLING
FORD F250 WITH A V10 ENGINE. SPARK PLUG BLEW OUT.
NHTSA complaint #10324412 — an unverified report by a vehicle owner.
at 192,000 milesManahawkin, NJ
ENGINE AND ENGINE COOLING:ENGINE
MY 2001 F 250 SUPER DUTY PICK UP WITH A 5.4 MOTOR SPIT OUT THE NUMBER 3 SPARK PLUG. IT CAUSED ME TO HAVE MY VEHICLE TOWED, THE # 3 COIL PACT REPLACED ALONG WITH ALL THE SPARK PLUGS AND THE COIL PACT BOOTS. I HEARD A LOUD POP WHICH CAUSED ME TO PULL OVER IMMEDIATELY , IT SOUNDED LIKE A REAL BAD EXHAUST LEAK. I HAVE NEVER HAD ANYTHING LIKE THIS HAPPEN TO ME IN 28 YEARS OF DRIVING AND WORKING ON VEHICLES. THE DEALER HAVE TO PUT IN A HELI COIL AND REPLACE PARTS AS STATED.
NHTSA complaint #10321816 — an unverified report by a vehicle owner.
at 114,000 milesIndependence, IA
ENGINE AND ENGINE COOLING:ENGINE
I OWN A 2001 FORD F250 SUPER DUTY WITH A 5.4L TRITON V-8 ENGINE, AUTOMATIC TRANSMISSION, 2WD, 137 INCH WHEELBASE, STANDARD EMISSION, WITH NO AFTERMARKET MODIFICATIONS AND APPROXIMATELY 114,000 MILES. I WAS DRIVING AT APPROXIMATELY 60MPH WHEN I HEARD A LOUD BANG FROM UNDER THE HOOD, THE ENGINE LOST POWER AND SOUNDED LIKE THE EXHAUST HAD COME OFF THE ENGINE. UPON INSPECTION, I DISCOVERED THAT THE NUMBER 8 SPARK PLUG HAD BLOWN COMPLETELY OUT OF THE ENGINE AND DAMAGED THE IGNITION COIL. THE THREADS WHERE THE SPARK PLUG SCREW INTO THE HEAD WERE DAMAGED, BUT REPAIRABLE. I REPLACED THE SPARK PLUG AND COIL. EVEN THOUGH THERE WAS NO FIRE OR INJURY IN MY PARTICULAR CASE, THE POSSIBILITY FOR SUCH IS LIKELY IF THIS PROBLEM IS SYSTEMIC. WHEN THE SPARK PLUG BLOWS OUT OF THE CYLINDER HEAD, IT CAN BE DONE WITH A LOT OF FORCE, WHICH COULD CAUSE INJURY/DEATH, DEPENDING UPON THE PROXIMITY OF PEOPLE AT THE TIME. ALSO, WHEN A SPARK PLUG COMES OUT OF THE CYLINDER HEAD, GAS FUMES RELEASED MAY BECOME IGNITED BY SPARKS FROM THE COIL OR SPARK PLUG WIRES, RESULTING IN A ENGINE COMPARTMENT FIRE. THE OLD PARTS ARE AVAILABLE FOR INSPECTION IF NECESSARY.
NHTSA complaint #10320064 — an unverified report by a vehicle owner.
at 114,000 milesIndependence, IA
ENGINE AND ENGINE COOLING
I OWN A 2001 FORD F250 SUPER DUTY WITH A 5.4L TRITON V-8 ENGINE, AUTOMATIC TRANSMISSION, 2WD, 137 INCH WHEELBASE, STANDARD EMISSION, WITH NO AFTERMARKET MODIFICATIONS AND APPROXIMATELY 114,000 MILES. I WAS DRIVING AT APPROXIMATELY 60MPH WHEN I HEARD A LOUD BANG FROM UNDER THE HOOD, THE ENGINE LOST POWER AND SOUNDED LIKE THE EXHAUST HAD COME OFF THE ENGINE. UPON INSPECTION, I DISCOVERED THAT THE NUMBER 8 SPARK PLUG HAD BLOWN COMPLETELY OUT OF THE ENGINE AND DAMAGED THE IGNITION COIL. THE THREADS WHERE THE SPARK PLUG SCREW INTO THE HEAD WERE DAMAGED, BUT REPAIRABLE. I REPLACED THE SPARK PLUG AND COIL. EVEN THOUGH THERE WAS NO FIRE OR INJURY IN MY PARTICULAR CASE, THE POSSIBILITY FOR SUCH IS LIKELY IF THIS PROBLEM IS SYSTEMIC. WHEN THE SPARK PLUG BLOWS OUT OF THE CYLINDER HEAD, IT CAN BE DONE WITH A LOT OF FORCE, WHICH COULD CAUSE INJURY/DEATH, DEPENDING UPON THE PROXIMITY OF PEOPLE AT THE TIME. ALSO, WHEN A SPARK PLUG COMES OUT OF THE CYLINDER HEAD, GAS FUMES RELEASED MAY BECOME IGNITED BY SPARKS FROM THE COIL OR SPARK PLUG WIRES, RESULTING IN A ENGINE COMPARTMENT FIRE. THE OLD PARTS ARE AVAILABLE FOR INSPECTION IF NECESSARY.
NHTSA complaint #10320064 — an unverified report by a vehicle owner.
at 65,000 milesMidlothian, VA
ENGINE AND ENGINE COOLING:ENGINE
THE ENGINE BLEW OUT ANOTHER SPARK PLUG! THIS IS A MAJOR DESIGN DEFECT! FORD SAID THE PLUGS BLOW OUT DUE TO IMPROPER TORQUE OF THE SPARK PLUGS. WHICH IS IMPOSSIBLE SINCE I USED THE FORD REQUIRED TORQUE ON MY SPARK PLUGS AND I USED ANTI SEIZE ON THE PLUGS THREADS! THIS IS A ONGOING PROBLEM! I KNOW A PERSON THAT HAS ONLY 50K ON THERE 5.4 ENGINE AND THE FACTORY INSTALLED PLUGS AND THOSE BLEW OUT TOO!! FORD NEEDS TO RECALL THESE ENGINES AND CORRECT THE PROBLEM. I PULLED BOTH OF THE HEADS OFF MY F-250 AND HAD STAINLESS STEEL THREADED SLEEVES INSTALLED AT THE MACHINE SHOP ! HOPE THIS TAKES CARE OF THE PROBLEM! I DON'T TRUST THE TRUCKS ENGINE DESIGN FOR A LONG TRIP OR EVEN TAKE IT ON VACATION! I AM WORRIED THE SPARK PLUGS WILL BLOW OUT WHILE I AM ON THE HIGHWAY OR OUT OFF TOWN! PLEASE HELP US TO GET FORD TO RECALL THIS PROBLEM AS SOON AS POSSIBLE PLEASE!!!!! I HAVE HAD 3 OTHER PLUGS BLOW OUT BEFORE THIS ! TO DO THIS TYPE OF REPAIR IS VERY EXPENSIVE AND UNNECESSARY! BUT MUST BE DONE TO FIX THE PROBLEM I HOPE! THIS IS A MAJOR DESIGN DEFECT AND FORD SHOULD BE MADE TO CORRECT IT! WE PAID HARD EARNED MONEY FOR THESE VEHICLES AND SHOULD NOT HAVE TO DEAL WITH THIS TYPE OF REPAIR OVER AND OVER !! I'LL NEVER BUY ANOTHER FORD IF FORD DOES NOTHING REGARDING THE SPARK PLUGS! I AM A CERTIFIED MECHANIC AND I HAVE NEVER SEEN ANY OTHER TYPE OF ENGINE HAVE THIS PROBLEM ! PLEASE HELP ! THIS PROBLEM IS NOT EVEN COVERED UNDER THE EXTENDED WARRANTY !!! THIS IS VERY BAD FOR FORD!!! THEY HAVE NICE VEHICLES BUT BAD ENGINE HEADS !!!
NHTSA complaint #10302387 — an unverified report by a vehicle owner.