FaultScore

2002 Ford F-250 brake problems

19 of the 189 complaints about the 2002 Ford F-250 are about the braking system — 10% of everything reported for this model year. Half of the failures with a mileage on record happened before 84,507 miles.

D

19

Complaints

1

Crashes

1

Fires

1

Injuries

Exactly what failed

Antilock/Traction Control/Electronic Limited Slip 5 26.3%
Service Brakes 4 21.1%
Rotor 2 10.5%
Service Brakes, Hydraulic 2 10.5%
Foundation Components 1 5.3%
Disc 1 5.3%
Caliper 1 5.3%
Lamp 1 5.3%
Parking Brake 1 5.3%
Hoses, Lines/Piping, AND Fittings 1 5.3%

Brakes across every Ford F-250 year

1991 34 6.5%
1992 31 5.9%
1993 35 6.7%
1994 35 6.7%
1995 49 9.4%
1996 17 3.2%
1997 34 6.5%
1998 14 2.7%
1999 122 23.3%
2000 42 8.0%
2001 27 5.2%
2002 19 3.6%
2003 15 2.9%
2004 10 1.9%
2005 11 2.1%
2008 19 3.6%
2012 10 1.9%

What owners said

Filed with NHTSA, in their own words.

at 319,536 miles Ruston, LA

SERVICE BRAKES

The vehicle is equipped with adjustable brake and accelerator. The pedals should move up and down together. But the brake pedal is several inches higher causing a safety issue.

NHTSA complaint #11556147 — an unverified report by a vehicle owner.

at 302,000 miles Ellensburg, WA

SERVICE BRAKES

THE EMERGENCY PARKING BREAK DOES NOT WORK, I DON'T THINK IT EVER HAS. I HAVE HAD IT REPAIRED TWICE OVER THE YEARS AND IT QUICKLY QUIT BOTH TIMES. IT FEELS LIKE NORMAL RESISTANCE WHEN YOU PUSH IT IN WITH YOUR FOOT, AND DOES A NORMAL CLUNK AND RELEASE WHEN YOU RELEASE IT, BUT IT DOES NOT AT ALL HOLD THE TRUCK IN PLACE. IT IS A MANUAL TRANSMISSION SO IT IS VERY INCONVENIENT FOR THIS TO NOT WORK. AN EXAMPLE, THAT I HAVE TO DEAL WITH REGULARLY IS HOOKING UP TO A TRAILER. I NEED TO GET OUT TO SEE HOW CLOSE I AM AND I HAVE TO PUT IT IN GEAR (ONLY REVERSE WILL HOLD IT, THE OTHER GEARS WILL SLIP AND THE TRUCK WILL ROLL) AND TURN IT OFF TO GO LOOK.

NHTSA complaint #11338722 — an unverified report by a vehicle owner.

at 260,000 miles Long Beach, CA

SERVICE BRAKES

TL* THE CONTACT OWNS A 2002 FORD F-250 SD DIESEL. THE CONTACT STATED THAT WHILE DRIVING 15 MPH, A LOUD NOISE WAS EMITTED FROM THE VEHICLE. THE CONTACT ATTEMPTED TO ENGAGED THE BRAKES BUT THE VEHICLE WOULD NOT RESPOND. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE POWER STEERING AND BRAKE PULLEY HAD DETACHED FROM THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 260,000.

NHTSA complaint #10511727 — an unverified report by a vehicle owner.

at 84,507 miles Knoxville, TN

SERVICE BRAKES

2002 FORD F250 SUPER DUTY RUSTED STEEL BRAKE LINE WHICH CAUSED THE BRAKES TO FAIL AT 25MPH IN NEIGHBORHOOD. I HAVE 84,507 MILES ON THE VEHICLE AND DO NOT LIVE IN A HARSH ENVIRONMENT. THE LOCATION OF RUSTY AREA IS APPROXIMATELY 6 - 12 INCHES AWAY FROM JUNCTION SPLICE FOR THE FRONT BRAKES AND REAR BRAKE LINE. THE RUSTY BRAKE LINE IS THE LONG REAR BRAKE LINE. THE STEEL BRAKE LINE IS RUBBING A CABLE COVER THAT HAS METAL TAPE ON IT AND HAS CAUSED PREMATURE RUSTING. I LIVE IN EAST TENNESSEE AND THE WEATHER IS NOT HARSH. I PURCHASED THE VEHICLE NEW AND HAD BRAKE ROTOR PROBLEMS BEFORE AND HAD THE DEALER TO TURN THE ROTORS ONCE AND REPLACE THE FRONT ROTORS. THANK GOODNESS I WAS TRAVELING IN THE NEIGHBORHOOD WHEN THIS HAPPEN. THE WEEK BEFORE I DROVE THE TRUCK ON I-40 GOING TO NORTH CAROLINA THRU THE GORGE. WHAT IF IT HAPPENED THEN?

NHTSA complaint #10510904 — an unverified report by a vehicle owner.

at 100,000 miles Nacogdoches, TX Crash Fire 2 injured

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER

TL*THE CONTACT OWNS A 2002 FORD F250. WHILE DRIVING 65 MPH, THE CONTACT FELT A VIBRATION FROM UNDERNEATH THE VEHICLE. THE STEERING WHEEL SHOOK AND THE FRONT DRIVER SIDE TIRE DETACHED. THE VEHICLE DROVE OFF THE ROAD, CRASHED INTO SOME TREES, AND CAUGHT FIRE. BOTH THE DRIVER AND PASSENGER WERE INJURED. A POLICE REPORT WAS FILED. THE CONTACT STATED THAT THERE WAS NO BLOW OUT OR LOOSE TREADS THAT MAY HAVE CAUSED THE FAILURE. THE INSURANCE INVESTIGATION CONCLUDED THAT THE TIRE SELF-DETACHED FROM THE VEHICLE BECAUSE THE HUB AND CALIPER WERE DEFECTED. THE FAILURE MAY HAVE ALSO BEEN DUE TO HEAT FRACTURE THAT CAUSED THE CALIPER TO FAIL. AFTER INSPECTING THE VEHICLE, A MECHANIC SUGGESTED THAT THE FAILURE MAY HAVE BEEN CAUSED BY BAD METAL. THE MANUFACTURED DISTRIBUTED A QUESTIONNAIRE, BUT THE CONTACT HAS NOT RECEIVED A RESPONSE FROM FORD. THE VEHICLE AND TIRE ARE IN STORAGE. THE POWERTRAIN WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 100,000.

NHTSA complaint #10203530 — an unverified report by a vehicle owner.

at 67,760 miles Lynn, MA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS

2002 FORD F-250 BRAKE LINE ROTTED. LETTER TO MANUFACTURER NOT ATTACHED. *KB THE CONSUMER BELIEVES THE ROTTED BRAKE LINE MAY HAVE BEEN THE RESULT OF POOR MATERIAL.

NHTSA complaint #10168020 — an unverified report by a vehicle owner.

Chandler, AZ

SERVICE BRAKES, HYDRAULIC

2002 FORD TRUCK / CONSUMER APPLIED BRAKES WHILE ROUNDING A CURVE AND THE FRONT WHEELS BEGAN TO SHIMMY.*MR

NHTSA complaint #10131320 — an unverified report by a vehicle owner.

Baker City, OR

PARKING BRAKE

DEFECT IN THE PARKING BRAKE MECHANISM ON 2002 FORD F250. *MR THE PARKING BRAKE NEVER WORKED AS INTENDED AND WAS NOT ADJUSTABLE. THE CONSUMER WAS FORCED TO DEPEND ON THE TRANSMISSION PARK POSITION TO HOLD THE TRUCK WHEN PARKED. THE PARKING BRAKE WOULD NOT HOLD THE TRUCK ON A MODERATE GRADE. *SC

NHTSA complaint #10083748 — an unverified report by a vehicle owner.

Jackson, MI

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

WHEN BRAKING AT ANY SPEED VEHICLE VIBRATED IN THE STEERING WHEEL. AS OF MAY 5, 2004 VEHICLE IS BEING REPAIRED THE THIRD TIME FOR BRAKE ROTORS.

NHTSA complaint #10072223 — an unverified report by a vehicle owner.

at 38,000 miles Sciota, PA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

WHEN DRIVING AT AN UNDETERMINED SPEED VEHICLE VIBRATED. THE CONSUMER TOOK VEHICLE TO THE DEALERSHIP FOR INSPECTION, AND MECHANIC DETERMINED THAT BOTH FRONT ROTORS FAILED. THE CONSUMER STATED THAT FRONT ROTORS WERE REPLACED AT 38,000 MILES, AND CURRENTLY NEED TO BE REPLACED AGAIN AT 77,000 MILES. *AK THE ROTORS WOULD GET EXTREMELY HOT RATHER IN USE OR NOT.

NHTSA complaint #10062855 — an unverified report by a vehicle owner.

at 32,000 miles Goodlettsville, TN

SERVICE BRAKES, HYDRAULIC

WHEN APPLYING THE BRAKES THE VEHICLE PULLS TO THE RIGHT. THE CAUSE HAS YET TO BE DETERMINED. PLEASE PROVIDE ADDITIONAL INFORMATION. *PH 2002 FORD F250 EXPERIENCING PROBLEMS WITH BRAKE EQUIPMENT. WHEN BRAKES ARE DEPRESSED THE VEHICLE PULLS TO THE LEFT AND EXPERIENCES VIBRATION. BRAKE PADS HAVE BEEN CHANGED BUT THE PROBLEM STILL CONTINUES.

NHTSA complaint #10050079 — an unverified report by a vehicle owner.

Elyria, OH

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

ABS BRAKING SYSTEM MADE A LOUD HOLLOW SOUND WHEN BRAKES WERE APPLIED. THERE WAS VIBRATION AND TREMBLING THROUGHOUT THE BRAKE PEDAL.

NHTSA complaint #10040783 — an unverified report by a vehicle owner.

Birmingham, AL

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

WHEN THE BRAKES WERE BEING APPLIED VEHICLE WOULD PULL TO LEFT OR RIGHT.*JB.

NHTSA complaint #10002517 — an unverified report by a vehicle owner.

at 7,800 miles Roseville, CA

SERVICE BRAKES, HYDRAULIC:BRAKE FLUID LOW WARNING: LAMP

THE VEHICLE STALLED ON 5 DIFFERENT OCCASIONS, NUMEROUS PARTS WAS REPLACED, HOWEVER THE VEHICLE CONTINUED TO STALL, ALSO A FAULTY BRAKE RELAY SWITCH WAS REPLACED.

NHTSA complaint #10001061 — an unverified report by a vehicle owner.

Stevensville, MT

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

CONSUMER NOTICE WHILE DEPRESSING THE BRAKE PEDAL BRAKES LOCKED UP CAUSING CONSUMER UNABLE TO STEER. DEALER HAS BEEN NOTIFIED. PLEASE PROVIDE FURTHER INFORMATION. TS

NHTSA complaint #8022901 — an unverified report by a vehicle owner.

Rosvillle, CA

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

CONSUMER HAD THE BRAKES CHANGED TWO DIFFERENT TIMES, BUT PROBLEM STILL PERSISTS.DEALER HAS BEEN NOTIFIED.*AK THE VEHICLE DIES WHILE DRIVING DUE TO CAM SENSOR FAILURE. THE GAS GAUGE READS 1/2 FULL AFTER DRIVING 40 MILES DUE TO FUEL SENDING UNIT FAILURE.

NHTSA complaint #8018731 — an unverified report by a vehicle owner.

Bakersfield, CA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

CONSUMER WAS DRIVING TO UNLOAD SOME TRASH. HE HIT BRAKES AND VEHICLE KEPT GOING UNTIL HE TOOK KEY OUT OF IGNITION. THEN, HE TRIED IT AGAIN, AND IT DID THE SAMETHING. CONSUMER CALLED DEALER, AND WAS TOLD TO HAVE VEHICLE TOWED BECAUSE IT WAS NOT SAFE TO DRIVE WITH THIS WAS HAPPENING. CONSUMER FOUND THAT WHEN HE APPLIED BRAKES CABLE SLIPPED, WHICH PREVENTED HIM FROM ACTUALLY APPLYING BRAKES.

NHTSA complaint #8017892 — an unverified report by a vehicle owner.

Slidell, LA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC

NO SUMMARY LISTED FOR ABOVE VEHICLE.

NHTSA complaint #763328 — an unverified report by a vehicle owner.

Reibs Junction, MI

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

WHEN APPLYING BRAKES IN EMERGENCY SITUATIONS PEDAL FEELS HARD, AND THERE IS NO BRAKING ACTION, AT ANY SPEED. VEHICLE NOT TAKEN TO DEALER YET.

NHTSA complaint #8000715 — an unverified report by a vehicle owner.

Other 2002 Ford F-250 problems

← Full 2002 Ford F-250 report