FaultScore

FaultScore report

2008 Ford F-450 SD problems

Owners have filed 105 complaints about the 2008 Ford F-450 SD with NHTSA between 2007 and 2024. The largest single group is the engine & cooling. Across this model's run it ranks 1 of 14 worst.

F

FaultScore 98/100

Higher is worse. Measured against the other years of the Ford F-450 SD.

How this is worked out

The numbers

105

Complaints

3

Crashes reported

7

Fires reported

9

Injuries reported

28,900 mi

Median mileage at failure

Half of reported failures happened before this

58%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 100 vs 50 Severity 93 vs 50 Early failure 100 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 100
Against the median year of the Ford F-450 SD. 50 means typical for this model; 100 means roughly double.
Severity — 93
18.1% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 100
58% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 2008 compares with every other Ford F-450 SD

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 2008 Ford F-450 SD

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Engine & Cooling 43 41.0%

1 crashes, 1 fires · median 30,000 mi

1 crashes, 2 fires · median 24,593 mi

0 crashes, 2 fires · median 40,000 mi

Steering 9 8.6%

Median failure at 55,000 miles

Acceleration & Cruise Control 4 3.8%

1 crashes, 0 fires · median 25,000 mi

Other & Unspecified 3 2.9%

0 crashes, 1 fires · median 15,000 mi

Windows, Mirrors & Wipers 3 2.9%

Median failure at 27,250 miles

Body & Structure 3 2.9%

Median failure at 81,000 miles

Brakes 3 2.9%

0 crashes, 1 fires · median 31,500 mi

Electrical System 3 2.9%

Median failure at 6,000 miles

Seat Belts 1 1.0%
Tires 1 1.0%

Median failure at 11,600 miles

Suspension 1 1.0%

Median failure at 4,000 miles

Exactly what failed

NHTSA files every complaint against a named sub-assembly, not just a system. This is the difference between knowing it was "the engine" and knowing which part of it — the list to hand a mechanic.

Diesel 6 23.1%
Engine 6 23.1%
Exhaust System 5 19.2%
Automatic Transmission 3 11.5%
Cooling System 2 7.7%
Body 2 7.7%
Integrated Trailer Brake Control 1 3.8%
Fuel Pump 1 3.8%

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

Under 1,000 miles 2 2.2%
1,000 – 9,999 miles 12 13.5%
10,000 – 24,999 miles 25 28.1%
25,000 – 49,999 miles 21 23.6%
50,000 – 74,999 miles 12 13.5%
75,000 – 99,999 miles 3 3.4%
100,000 – 149,999 miles 10 11.2%
150,000+ miles 4 4.5%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Sep 2007 peak 8 Sep 2024

Recalls on the 2008 Ford F-450 SD

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

United States — NHTSA

08V096000

SEATS

FORD IS RECALLING 87,515 MY 2008 F250, F-350, F-450, AND F-550 VEHICLES FOR FAILING TO COMPLY WITH ALL THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 207, "SEATING SYSTEMS." SOME 40% SPLIT AND CAPTAIN'S CHAIR DRIVER'S SEATS, EQUIPPED WITH LUMBAR SUPPORTS, MAY HAVE IMPROPER WELDS AT THE JOINT OF THE SEAT BACK PIVOT BRACKET AND THE SEAT BACK FRAME.

Risk: IN THE EVENT OF A CRASH, THE SEAT SIDE PIVOT BRACKET MAY CRACK OR BREAK, INCREASING THE RISK OF INJURY TO THE SEAT OCCUPANT.

07V140000

ELECTRICAL SYSTEM:12V/24V/48V BATTERY

ON CERTAIN TRUCKS EQUIPPED WITH A 6.4L DIESEL ENGINE, INSUFFICIENT CLEARANCE OF THE BATTERY POSITIVE (B+) WIRE TO THE RIGHT HAND SPLASH SHIELD BOLT MAY RESULT IN THE BATTERY B+ WIRE CONTACTING THE SPLASH SHIELD BOLT.

Risk: LONG TERM CONTACT COULD CAUSE WIRE CHAFE, RESULTING IN COPPER WIRE BEING EXPOSED. IF THIS CONDITION OCCURS, THE BATTERY B+ WIRE COULD SHORT TO GROUND INCREASING THE RISK OF A FIRE.

07V139000

POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

ON CERTAIN TRUCKS EQUIPPED WITH A 6.4L DIESEL ENGINE, EXCESSIVE TEMPERATURES IN THE DIESEL PARTICULATE FILTER IN THE EXHAUST SYSTEM MAY RESULT FROM EXCESS HYDROCARBONS IN THE EXHAUST.

Risk: LACK OF POWER OR ROUGH OPERATION, UNUSUAL NOISES FROM THE ENGINE OR EXHAUST, WHITE SMOKE FROM THE EXHAUST, AND POTENTIALLY A VISIBLE FLAME OUT THE TAILPIPE CAN OCCUR.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

Carolina Beach, NC Fire 1 injured

POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)

CPSC#X1190467A. 2008 FORD F450. CONSUMER STATED WHILE DRIVING THE TRUCK EXPLODED. HE LOST CONTROL OF THE TRUCK AND RAN OFF THE ROAD. THE TRANSFER CASE HAD EXPLODED AND SENT METAL INTO MY TRANSMISSION AND BUSTED IT. *LN THE CONSUMER STATED THE FUEL LINE WAS CUT AND THE WIRING WAS BURNED AS WELL. THE VEHICLE WAS TOWED TO THE DEALER, WHERE THEY INFORMED THE CONSUMER THE EXPLOSION OCCURRED AS A RESULT OF A FACTORY DEFECT. THE CONSUMER SUFFERED MINOR INJURIES.

NHTSA complaint #10461525 — an unverified report by a vehicle owner.

at 25,000 miles Aubrey, TX Crash 1 injured

VEHICLE SPEED CONTROL

HAVE HAD ACCELERATION ISSUES WITH THIS FORD F-450 SINCE APRIL OF 2010, THE FIRST TIME THE DRIVER WAS ABLE TO STOP THE VEHICLE WITHOUT INCIDENT BUT THE ENGINE BLEW UP WHEN HE PUT IT IN NEUTRAL TO STOP THE VEHICLE. IT WAS AT THE FORD DEALERSHIP FOR 6 WEEKS, I RETRIEVED THE VEHICLE, WHILE ON THE WAY HOME THE ENGINE FAILED AGAIN, IT WAS TOWED BACK TO THE DEALERSHIP. 1 WEEK LATER I RETRIEVED THE VEHICLE AGAIN, 2 DAYS AFTER THAT THE ACCELERATOR STUCK ONCE AGAIN WHILE HAULING A TRAILER LOADED WITH A RENTAL TRENCHER. THIS TIME THE RESULT WAS A TRAFFIC ACCIDENT THAT SENT ONE OF MY EMPLOYEES TO THE HOSPITAL AND CAUSED MAJOR PROPERTY DAMAGE, THE VEHICLE WAS TOWED BACK TO THE DEALERSHIP AND HAS BEEN THERE EVER SINCE. THEY HAVE REPLACED THE SHORT BLOCK, INJECTORS, AND OTHER VARIOUS ENGINE COMPONENTS.

NHTSA complaint #10336804 — an unverified report by a vehicle owner.

at 25,000 miles Aubrey, TX Crash 1 injured

ENGINE AND ENGINE COOLING:ENGINE

HAVE HAD ACCELERATION ISSUES WITH THIS FORD F-450 SINCE APRIL OF 2010, THE FIRST TIME THE DRIVER WAS ABLE TO STOP THE VEHICLE WITHOUT INCIDENT BUT THE ENGINE BLEW UP WHEN HE PUT IT IN NEUTRAL TO STOP THE VEHICLE. IT WAS AT THE FORD DEALERSHIP FOR 6 WEEKS, I RETRIEVED THE VEHICLE, WHILE ON THE WAY HOME THE ENGINE FAILED AGAIN, IT WAS TOWED BACK TO THE DEALERSHIP. 1 WEEK LATER I RETRIEVED THE VEHICLE AGAIN, 2 DAYS AFTER THAT THE ACCELERATOR STUCK ONCE AGAIN WHILE HAULING A TRAILER LOADED WITH A RENTAL TRENCHER. THIS TIME THE RESULT WAS A TRAFFIC ACCIDENT THAT SENT ONE OF MY EMPLOYEES TO THE HOSPITAL AND CAUSED MAJOR PROPERTY DAMAGE, THE VEHICLE WAS TOWED BACK TO THE DEALERSHIP AND HAS BEEN THERE EVER SINCE. THEY HAVE REPLACED THE SHORT BLOCK, INJECTORS, AND OTHER VARIOUS ENGINE COMPONENTS.

NHTSA complaint #10336804 — an unverified report by a vehicle owner.

at 25,000 miles Aubrey, TX Crash 1 injured

FUEL SYSTEM, DIESEL

HAVE HAD ACCELERATION ISSUES WITH THIS FORD F-450 SINCE APRIL OF 2010, THE FIRST TIME THE DRIVER WAS ABLE TO STOP THE VEHICLE WITHOUT INCIDENT BUT THE ENGINE BLEW UP WHEN HE PUT IT IN NEUTRAL TO STOP THE VEHICLE. IT WAS AT THE FORD DEALERSHIP FOR 6 WEEKS, I RETRIEVED THE VEHICLE, WHILE ON THE WAY HOME THE ENGINE FAILED AGAIN, IT WAS TOWED BACK TO THE DEALERSHIP. 1 WEEK LATER I RETRIEVED THE VEHICLE AGAIN, 2 DAYS AFTER THAT THE ACCELERATOR STUCK ONCE AGAIN WHILE HAULING A TRAILER LOADED WITH A RENTAL TRENCHER. THIS TIME THE RESULT WAS A TRAFFIC ACCIDENT THAT SENT ONE OF MY EMPLOYEES TO THE HOSPITAL AND CAUSED MAJOR PROPERTY DAMAGE, THE VEHICLE WAS TOWED BACK TO THE DEALERSHIP AND HAS BEEN THERE EVER SINCE. THEY HAVE REPLACED THE SHORT BLOCK, INJECTORS, AND OTHER VARIOUS ENGINE COMPONENTS.

NHTSA complaint #10336804 — an unverified report by a vehicle owner.

at 13,000 miles Huntington Beach, CA Fire 2 injured

POWER TRAIN:AUTOMATIC TRANSMISSION

DRIVING AS NORMAL ON FWY HEARD A LOUD NOISE THOUGHT I GOT A FLAT. STOPPED VEHICLE ON SHOULDER, BRAKING WAS DIFFICULT AND WHITE SMOKE WAS AROUND THE CAR. I GOT OUT AND DID NOT SEE ANY FLAT TIRES BUT I SAW SMOKE BETWEEN THE CAB AND BED OF THE TRUCK. I RAN BACK TO THE DRIVER DOOR AND SAW A SMALL FIRE ON THE FLOOR NEXT TO THE 4X4 SHIFTER FOR THE TRANSFER CASE. I IMMEDIATELY GRABBED MY 3 YEAR OLD DAUGHTER FROM HER CAR SEAT AS THE CAB FILLED WITH SMOKE AND RAN APPROXIMATELY 300 FEET AWAY AND TOLD MY DAUGHTER TO STAY. I JUMPED INTO THE BACK OF THE TRUCK GRABBED A LARGE FIRE EXTINGUISHER AND DISCHARGED IT INTO THE HOLE IN THE FLOORBOARD NEXT TO THE TRANSFER CASE IT WENT OUT AND IMMEDIATELY CAME STARTED UP AGAIN. I THEN CALLED 911. SOME PEOPLE STOPPED AND HELPED ME REMOVE A FEW POSSESSIONS FROM THE TRUCK BED. WITHIN 3 MINUTES THE TRUCK FIRE FLASHED AND WE ALL STOOD BACK AND VIDEO TAPED THE VEHICLE BURN TO THE GROUND. THE WITNESSES SAID WHAT APPEARED TO BE SOMETHING METAL CAME OFF OF MY TRUCK STRUCK THEIR CAR AND THE REASON THEY PULLED OVER IS BECAUSE THEY THOUGHT THEY HAD A FLAT BUT WHEN THEY LOOKED BACK THEY SAW FIRE UNDERNEATH MY TRUCK AND RAN TO HELP. THE FD ARRIVED THEY SHOT FOAM ON THE FIRE BUT IT CONTINUED TO GO OUT THEN START BACK IT TOOK THEM APPROXIMATELY 30 MIN TO EXTINGUISH. I AM VERY MECHANICAL AND BELIEVE MECHANICAL FAILURE IN THE EXHAUST CANNINSTERS THAT COLLECT THEN BURN HYDRO CARBON PARTICLES BEFORE THEY ARE RELEASED INTO THE CAT CONVERTER, SENT EXCESSIVE HEAT TO THE TRANSMISSION THEN THE TRANSFER CASE(DIRECTLY BELOW THE FUEL LINES), THUS MELTING THE FUEL LINES WHICH DRIPPED ON THE RED HOT TRANSFER CASE AND STARTED THE FIRE. THE VEHICLE WAS IN THE SHOP PREVIOUSLY UNDER A FORD RECALL FOR SHOOTING FLAMES OUT OF THE TAIL PIPES SO I ASSUME THEY MUST HAVE RESTRICTED THE FLAMES WHICH KEPT THE MORE HEAT INSIDE THE VEHICLE EXHAUST SYSTEM AND IS SERIOUSLY DANGEROUS! MY DAUGHTER AND I WOULD HAVE BEEN KILLED IF THE AIR BAGS HAD DEPLOYED OR AN ACCIDENT.

NHTSA complaint #10321167 — an unverified report by a vehicle owner.

at 13,000 miles Huntington Beach, CA Fire 2 injured

UNKNOWN OR OTHER

DRIVING AS NORMAL ON FWY HEARD A LOUD NOISE THOUGHT I GOT A FLAT. STOPPED VEHICLE ON SHOULDER, BRAKING WAS DIFFICULT AND WHITE SMOKE WAS AROUND THE CAR. I GOT OUT AND DID NOT SEE ANY FLAT TIRES BUT I SAW SMOKE BETWEEN THE CAB AND BED OF THE TRUCK. I RAN BACK TO THE DRIVER DOOR AND SAW A SMALL FIRE ON THE FLOOR NEXT TO THE 4X4 SHIFTER FOR THE TRANSFER CASE. I IMMEDIATELY GRABBED MY 3 YEAR OLD DAUGHTER FROM HER CAR SEAT AS THE CAB FILLED WITH SMOKE AND RAN APPROXIMATELY 300 FEET AWAY AND TOLD MY DAUGHTER TO STAY. I JUMPED INTO THE BACK OF THE TRUCK GRABBED A LARGE FIRE EXTINGUISHER AND DISCHARGED IT INTO THE HOLE IN THE FLOORBOARD NEXT TO THE TRANSFER CASE IT WENT OUT AND IMMEDIATELY CAME STARTED UP AGAIN. I THEN CALLED 911. SOME PEOPLE STOPPED AND HELPED ME REMOVE A FEW POSSESSIONS FROM THE TRUCK BED. WITHIN 3 MINUTES THE TRUCK FIRE FLASHED AND WE ALL STOOD BACK AND VIDEO TAPED THE VEHICLE BURN TO THE GROUND. THE WITNESSES SAID WHAT APPEARED TO BE SOMETHING METAL CAME OFF OF MY TRUCK STRUCK THEIR CAR AND THE REASON THEY PULLED OVER IS BECAUSE THEY THOUGHT THEY HAD A FLAT BUT WHEN THEY LOOKED BACK THEY SAW FIRE UNDERNEATH MY TRUCK AND RAN TO HELP. THE FD ARRIVED THEY SHOT FOAM ON THE FIRE BUT IT CONTINUED TO GO OUT THEN START BACK IT TOOK THEM APPROXIMATELY 30 MIN TO EXTINGUISH. I AM VERY MECHANICAL AND BELIEVE MECHANICAL FAILURE IN THE EXHAUST CANNINSTERS THAT COLLECT THEN BURN HYDRO CARBON PARTICLES BEFORE THEY ARE RELEASED INTO THE CAT CONVERTER, SENT EXCESSIVE HEAT TO THE TRANSMISSION THEN THE TRANSFER CASE(DIRECTLY BELOW THE FUEL LINES), THUS MELTING THE FUEL LINES WHICH DRIPPED ON THE RED HOT TRANSFER CASE AND STARTED THE FIRE. THE VEHICLE WAS IN THE SHOP PREVIOUSLY UNDER A FORD RECALL FOR SHOOTING FLAMES OUT OF THE TAIL PIPES SO I ASSUME THEY MUST HAVE RESTRICTED THE FLAMES WHICH KEPT THE MORE HEAT INSIDE THE VEHICLE EXHAUST SYSTEM AND IS SERIOUSLY DANGEROUS! MY DAUGHTER AND I WOULD HAVE BEEN KILLED IF THE AIR BAGS HAD DEPLOYED OR AN ACCIDENT.

NHTSA complaint #10321167 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

at 164,176 miles Landers, CA

POWER TRAIN

The contact owns a 2008 Ford F-450. The contact stated while driving at approximately 65 MPH, the transfer case exploded, and the front windshield shattered. No injuries were sustained; however, several other vehicles sustained cosmetic damage. No warning light was illuminated. A Police report was filed. The vehicle was not drivable and was towed to an independent mechanic for a diagnostic test. The contact was informed that the transfer case, drive shaft assembly, fuel injection pump, fuel lines, and transmission wiring harness needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure and confirmed that there was no recall associated with the failure. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The failure mileage was 164,176.

NHTSA complaint #11615638 — an unverified report by a vehicle owner.

at 15,000 miles Tiger, GA

ENGINE

FUEL TANK DELAMINATION LEADING TO BLOWN ENGINE X2 AND FUEL PUMP REPLACEMENT X2. I USE NO ADDITIVES AND BUY ONLY COMMERCIAL FUEL ALMOST EXCLUSIVELY IN NORTHEAST GEORGIA.

NHTSA complaint #11166041 — an unverified report by a vehicle owner.

at 15,000 miles Tiger, GA

FUEL/PROPULSION SYSTEM

FUEL TANK DELAMINATION LEADING TO BLOWN ENGINE X2 AND FUEL PUMP REPLACEMENT X2. I USE NO ADDITIVES AND BUY ONLY COMMERCIAL FUEL ALMOST EXCLUSIVELY IN NORTHEAST GEORGIA.

NHTSA complaint #11166041 — an unverified report by a vehicle owner.

at 200,000 miles Adrian, MI

VISIBILITY/WIPER

TL* THE CONTACT OWNS A 2008 FORD F-450 SD. WHILE DRIVING VARIOUS SPEEDS, THE DRIVER AND REAR PASSENGER WINDOWS INDEPENDENTLY ROLLED DOWN. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 200,000. THE VIN WAS NOT AVAILABLE.

NHTSA complaint #10928366 — an unverified report by a vehicle owner.

at 28,900 miles Heyenne, WY

STEERING

ENTERED ON 10/04/2016 AT 2:45:07 PM EDT (GMT-0400) BY NHTSA.WEBMASTER@DOT.GOV: SENDER NAME: SENDER EMAIL: SUBJECT: FORD F-450 COOLING SYSTEM FAILURE AND ENGINE PROBLEMS COMMENTS: I PURCHASED THIS TRUCK NEW IN 2008 AND DROVE IT CROSS COUNTRY TOWING MY 5TH WHEEL. AT 4,544 MILES THE RADIATOR BLEW APART. (DRIVING HIGHWAY/TOWING) THIS WAS REPLACED UNDER WARRANTY AFTER FIGHTING WITH FORD. AT 6,065 MILES I HAD ANOTHER COOLING SYSTEM LEAK.(DRIVING LOCAL) THEY HAD TO REPLACE THE "SMALL" RADIATOR, THE "FUEL AND TURBO" COOLER. AT 21432 MILES THE POWER STEERING PUMP WENT AND HAD TO BE REPLACED.(DRIVING/TOWING/LOCAL) SHOP STATED THAT "FLUID WAS CONTAMINATED" (THIS TRUCK HAS ONLY BEEN SERVICED BY FORD) AT 22215 MILES I HAD TO HAVE THE LEFT REAR AXLE SEAL, BRAKE PADS AND LOWER CAC HOSE FOR TURBO REPLACED.( DRIVING HIGHWAY/TOWING) NOW AT 29,017 MILES THE RADIATOR TANKS HAVE SEPARATED FROM THE CORE AND NEED TO BE REPLACED AGAIN ALONG WITH THE CRANK SEAL AND ANOTHER POWER STEERING PUMP.( COMBINATION, HIGHWAY/LOCAL/TOWING? NOT TOWING) I HAVE CHECKED WITH FORD AND THEIR CUSTOMER SERVICE DEPARTMENT AND THEY REFUSE TO COVER ANY OF THIS, OR ANY PART, UNDER WARRANTY. I HAVE ALSO DONE RESEARCH ON THESE TRUCKS HAVING FOUND MANY OTHER OWNERS HAVING THE SAME COOLING SYSTEM ISSUES ALONG WITH OTHER ISSUES THAT FORD REFUSED TO COVER. PLEASE LOOK INTO THIS ISSUE, I THINK THEY NEED TO HAVE A RECALL ON THE COOLING SYSTEMS IN THEIR TRUCKS. THANK YOU FOR TAKING THE TIME TO READ THIS. I WOULD APPRECIATE A RESPONSE. CHECK EDMUNDS FORD F-450 SD TURBO DIESEL REVIEW, MULTIPLE COMPLAINTS OF COOLING SYSTEM FAILURE, ENGINE FAILURE.

NHTSA complaint #10913839 — an unverified report by a vehicle owner.

at 28,900 miles Heyenne, WY

ENGINE

ENTERED ON 10/04/2016 AT 2:45:07 PM EDT (GMT-0400) BY NHTSA.WEBMASTER@DOT.GOV: SENDER NAME: SENDER EMAIL: SUBJECT: FORD F-450 COOLING SYSTEM FAILURE AND ENGINE PROBLEMS COMMENTS: I PURCHASED THIS TRUCK NEW IN 2008 AND DROVE IT CROSS COUNTRY TOWING MY 5TH WHEEL. AT 4,544 MILES THE RADIATOR BLEW APART. (DRIVING HIGHWAY/TOWING) THIS WAS REPLACED UNDER WARRANTY AFTER FIGHTING WITH FORD. AT 6,065 MILES I HAD ANOTHER COOLING SYSTEM LEAK.(DRIVING LOCAL) THEY HAD TO REPLACE THE "SMALL" RADIATOR, THE "FUEL AND TURBO" COOLER. AT 21432 MILES THE POWER STEERING PUMP WENT AND HAD TO BE REPLACED.(DRIVING/TOWING/LOCAL) SHOP STATED THAT "FLUID WAS CONTAMINATED" (THIS TRUCK HAS ONLY BEEN SERVICED BY FORD) AT 22215 MILES I HAD TO HAVE THE LEFT REAR AXLE SEAL, BRAKE PADS AND LOWER CAC HOSE FOR TURBO REPLACED.( DRIVING HIGHWAY/TOWING) NOW AT 29,017 MILES THE RADIATOR TANKS HAVE SEPARATED FROM THE CORE AND NEED TO BE REPLACED AGAIN ALONG WITH THE CRANK SEAL AND ANOTHER POWER STEERING PUMP.( COMBINATION, HIGHWAY/LOCAL/TOWING? NOT TOWING) I HAVE CHECKED WITH FORD AND THEIR CUSTOMER SERVICE DEPARTMENT AND THEY REFUSE TO COVER ANY OF THIS, OR ANY PART, UNDER WARRANTY. I HAVE ALSO DONE RESEARCH ON THESE TRUCKS HAVING FOUND MANY OTHER OWNERS HAVING THE SAME COOLING SYSTEM ISSUES ALONG WITH OTHER ISSUES THAT FORD REFUSED TO COVER. PLEASE LOOK INTO THIS ISSUE, I THINK THEY NEED TO HAVE A RECALL ON THE COOLING SYSTEMS IN THEIR TRUCKS. THANK YOU FOR TAKING THE TIME TO READ THIS. I WOULD APPRECIATE A RESPONSE. CHECK EDMUNDS FORD F-450 SD TURBO DIESEL REVIEW, MULTIPLE COMPLAINTS OF COOLING SYSTEM FAILURE, ENGINE FAILURE.

NHTSA complaint #10913839 — an unverified report by a vehicle owner.

Homestead, FL

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

TL* THE CONTACT OWNS A 2008 FORD F-450. WHILE DRIVING 40 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS ABLE TO BE RESTARTED AFTER THE CONTACT REMOVED AND RECONNECTED THE BATTERY. THE FAILURE RECURRED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE EXHAUST FUEL RECIRCULATION VALVE FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE REMEDY FAILED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA complaint #10883654 — an unverified report by a vehicle owner.

at 100,000 miles Dauphin, PA

STRUCTURE:BODY

TL* THE CONTACT OWNS A 2008 FORD F-450 SD. THE CONTACT STATED THAT WHILE DRIVING AT 45 MPH, THE REAR DRIVER'S SIDE DOOR OPENED INDEPENDENTLY AS THE DOOR AJAR WARNING INDICATOR ILLUMINATED. THE CONTACT MANEUVERED TO THE SIDE OF THE ROAD. HOWEVER, THE DOOR FAILED TO LATCH IN A SECURED POSITION. AFTER NUMEROUS ATTEMPTS, THE DOOR LATCHED PROPERLY. THE FAILURE RECURRED TEN TIMES. IN ADDITION, THE SAME FAILURE OCCURRED WITH THE REAR PASSENGER SIDE DOOR ON A SEPARATE OCCASION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.

NHTSA complaint #10870536 — an unverified report by a vehicle owner.

at 95,000 miles Hamond, LA

ENGINE AND ENGINE COOLING

TL* THE CONTACT OWNS A 2008 FORD F-450 SD. AFTER WATER WAS ADDED TO THE RADIATOR, THE CONTACT NOTICED THAT WATER LEAKED OUT OF THE HOSE. THE VEHICLE LEAKED RADIATOR FLUID FROM THE HOSE. IN ADDITION, THE EGR COOLER MALFUNCTIONED AND CAUSED THE AIR CONDITIONER TO OPERATE INTERMITTENTLY. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE EGR COOLER, RADIATOR, AND HOSES NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES. THE FAILURE MILEAGE WAS APPROXIMATELY 95,000.

NHTSA complaint #10860944 — an unverified report by a vehicle owner.

at 61,000 miles Morrisville, PA

FUEL/PROPULSION SYSTEM

I HAVE 2008 FORD F450 WITH 60 K MILES AND RADIATOR START LEAKING AT THE BOTTOM AND IT WAS BUILDING PREASSURE ON THE TOP OF ATIFREAZE BOX AND HEAT AIR STOPED WORKING AND FORD DEALER THAT I BOUGHT FROM DISNT COVER THE WARRANTY I PAID 1400$ TO GET PROBLEM FIXED AND IT SECOND RADIATOR THAT I CHANGED FROM MY POCKET !!!! I THINK FORD NEEDS TO DO SOMETHING WITH THAT IT SHOULD BE A RECALL FOR ALL 2008-2014 POWER STROKE DIESEL ENGINES

NHTSA complaint #10821300 — an unverified report by a vehicle owner.

at 122,000 miles Warrenton, VA

ENGINE

INVESTIGATION NEEDS TO BE DONE ON 2008 FORD F450SD 6.4L TRUCKS ON THE BOLTS THAT ARE USED IN THE ENGINE COMPARTMENT FOR THE EXHAUSTS. HAVE A BOLT THAT BROKE THAT IS NOW CAUSING A WHISTLING SOUND UNDER ACCELERATION AND EXHAUST FUMES TO ESCAPE. ON THE DRIVER SIDE FOUR OTHER BOLTS HAVE BROKEN OFF IN THE HEAD UNIT THAT WILL REQUIRE FOR THE ENGINE OR CAB TO BE REMOVED IN ORDER TO REPLACE THE BOLTS. THE REPAIR FACILITY MY TRUCK IS LOCATED HAS FOUR OTHER 6.4L FORD SUPER DUTY TRUCKS SITTING THEIR FOR THE SAME REPAIRS. SEEMS TO ME THERE IS AN ISSUE WITH THE TYPE OF STUDS AND BOLTS THE MANUFACTURER USED. RECALL NEEDS TO BE ISSUED TO FIX THIS ISSUE. THE OTHER TRUCKS WERE F250, F350, AND F450 SUPER DUTY 6.4L TURBO DIESEL. THE EXHAUST FUMES IS DEFINITELY A SAFETY HAZARD.

NHTSA complaint #10764446 — an unverified report by a vehicle owner.

at 122,000 miles Warrenton, VA

FUEL/PROPULSION SYSTEM

INVESTIGATION NEEDS TO BE DONE ON 2008 FORD F450SD 6.4L TRUCKS ON THE BOLTS THAT ARE USED IN THE ENGINE COMPARTMENT FOR THE EXHAUSTS. HAVE A BOLT THAT BROKE THAT IS NOW CAUSING A WHISTLING SOUND UNDER ACCELERATION AND EXHAUST FUMES TO ESCAPE. ON THE DRIVER SIDE FOUR OTHER BOLTS HAVE BROKEN OFF IN THE HEAD UNIT THAT WILL REQUIRE FOR THE ENGINE OR CAB TO BE REMOVED IN ORDER TO REPLACE THE BOLTS. THE REPAIR FACILITY MY TRUCK IS LOCATED HAS FOUR OTHER 6.4L FORD SUPER DUTY TRUCKS SITTING THEIR FOR THE SAME REPAIRS. SEEMS TO ME THERE IS AN ISSUE WITH THE TYPE OF STUDS AND BOLTS THE MANUFACTURER USED. RECALL NEEDS TO BE ISSUED TO FIX THIS ISSUE. THE OTHER TRUCKS WERE F250, F350, AND F450 SUPER DUTY 6.4L TURBO DIESEL. THE EXHAUST FUMES IS DEFINITELY A SAFETY HAZARD.

NHTSA complaint #10764446 — an unverified report by a vehicle owner.

at 122,000 miles Warrenton, VA

ENGINE

FORD NEEDS TO ISSUE A RECALL FOR FAULTY BOLTS IN THE ENGINE COMPARTMENT. ONE BOLT BROKEN OFF ON THE PASSENGER SIDE THAT DEALS WITH THE EXHAUST CAUSING A WHISTLING SOUND UNDER ACCELERATION. FOUR BOLTS BROKE OFF ON THE DRIVER SIDE THAT GO INTO THE HEAD OF THE ENGINE BLOCK. IMPOSSIBLE TO GAIN ACCESS TO THESE BOLTS UNLESS YOU PULL THE ENGINE OUT IN ORDER TO REPLACE. FORD NEEDS TO HELD ACCOUNTABLE FOR THESE FAULTY HARDWARE AND REPLACE THIS AT NO COST TO THE OWNER OF THE VEHICLE.

NHTSA complaint #10763769 — an unverified report by a vehicle owner.

at 68,000 miles Anthony, FL

ENGINE

TL* THE CONTACT OWNS A 2008 FORD F-450 SD. THE CONTACT STATED WHILE DRIVING AT 65 MPH, THE THROTTLE CONTROL WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT STATED THAT THE ENGINE RPMS GAUGE STARTED TO FLUCTUATE ABNORMALLY AND THE EXHAUST SYSTEM STARTED TO SMOKE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THERE WAS AN ISSUE WITH THE ENGINE COOLANT TEMPERATURE AND ENGINE OIL TEMPERATURE. AS A RESULT, THE ENGINE COOLER, COOLANT, THERMOSTAT, AS WELL AS THE OIL AND OIL FILTERS NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 68,000. UPDATED 09/02/15*LJ THE CONSUMER STATED THE TURBO BOOST BRAKE SYSTEM WAS SLOWLY LEAKING. UPDATED 12/7/2015

NHTSA complaint #10731225 — an unverified report by a vehicle owner.

at 124,000 miles THE Colony, TX

POWER TRAIN

I WAS MAKING A LEFT HAND TURN AFYER STOPING AT A TRAFFIC LIGHT AND LOSS POWER. THE ENGINE LIGHT CAME ON AND THE TURBO PRESSURE GAUGE DROPPED. I TOOK THE TRUCK INTO THE DEALER AND THE DEALER TOLD ME THAT A MANAFOLD BOLT HAD BROKEN WHICH CAUSED A BAD EXHUAST LEAK. REPAIR COST WAS $3500. I DROVE THE TRUCK LESS THAN 50 MILES OVER THE NEXT TWO DAYS AND THE PROBLEM HAPPENED AGAIN WITH LOSS OF POWER AND ENGINE LIGHT ON. I TOOK THE TRUCK BACK THE DEALER AND WAS INFORMED THAT THE HIGH PRESSURE FUEL PUMP HAD EXPLODED AND SENT METAL DEBRIS THROUGH OUT THE FUEL SYSTEM. I WAS THEN TOLD THE REPAIR COST WERE GOING TO $7500 ($6000 FOR PARTS AND $1500 FOR LABOR). THIS IS A BAD FORD ENGINEERING DESIGN PROBLEM AND SHOULD BE PAID FOR BY FORD AS WELL AS A RECALL ON ALL MODELS USING THE SAME HPFP ASSEMBLY.

NHTSA complaint #10730584 — an unverified report by a vehicle owner.

at 124,000 miles THE Colony, TX

ENGINE

I WAS MAKING A LEFT HAND TURN AFYER STOPING AT A TRAFFIC LIGHT AND LOSS POWER. THE ENGINE LIGHT CAME ON AND THE TURBO PRESSURE GAUGE DROPPED. I TOOK THE TRUCK INTO THE DEALER AND THE DEALER TOLD ME THAT A MANAFOLD BOLT HAD BROKEN WHICH CAUSED A BAD EXHUAST LEAK. REPAIR COST WAS $3500. I DROVE THE TRUCK LESS THAN 50 MILES OVER THE NEXT TWO DAYS AND THE PROBLEM HAPPENED AGAIN WITH LOSS OF POWER AND ENGINE LIGHT ON. I TOOK THE TRUCK BACK THE DEALER AND WAS INFORMED THAT THE HIGH PRESSURE FUEL PUMP HAD EXPLODED AND SENT METAL DEBRIS THROUGH OUT THE FUEL SYSTEM. I WAS THEN TOLD THE REPAIR COST WERE GOING TO $7500 ($6000 FOR PARTS AND $1500 FOR LABOR). THIS IS A BAD FORD ENGINEERING DESIGN PROBLEM AND SHOULD BE PAID FOR BY FORD AS WELL AS A RECALL ON ALL MODELS USING THE SAME HPFP ASSEMBLY.

NHTSA complaint #10730584 — an unverified report by a vehicle owner.

at 124,000 miles THE Colony, TX

FUEL/PROPULSION SYSTEM

I WAS MAKING A LEFT HAND TURN AFYER STOPING AT A TRAFFIC LIGHT AND LOSS POWER. THE ENGINE LIGHT CAME ON AND THE TURBO PRESSURE GAUGE DROPPED. I TOOK THE TRUCK INTO THE DEALER AND THE DEALER TOLD ME THAT A MANAFOLD BOLT HAD BROKEN WHICH CAUSED A BAD EXHUAST LEAK. REPAIR COST WAS $3500. I DROVE THE TRUCK LESS THAN 50 MILES OVER THE NEXT TWO DAYS AND THE PROBLEM HAPPENED AGAIN WITH LOSS OF POWER AND ENGINE LIGHT ON. I TOOK THE TRUCK BACK THE DEALER AND WAS INFORMED THAT THE HIGH PRESSURE FUEL PUMP HAD EXPLODED AND SENT METAL DEBRIS THROUGH OUT THE FUEL SYSTEM. I WAS THEN TOLD THE REPAIR COST WERE GOING TO $7500 ($6000 FOR PARTS AND $1500 FOR LABOR). THIS IS A BAD FORD ENGINEERING DESIGN PROBLEM AND SHOULD BE PAID FOR BY FORD AS WELL AS A RECALL ON ALL MODELS USING THE SAME HPFP ASSEMBLY.

NHTSA complaint #10730584 — an unverified report by a vehicle owner.

at 8,200 miles Sardinia, OH

FUEL/PROPULSION SYSTEM

WE ARE ORIGINAL OWNERS.TRUCK ONLY USED TO HAUL DRINKING WATER. THAT IS WHY THE MILEAGE IS LOW. IN MARCH WE SMELLED GASOLINE IN DRIVE BUT WE HAVE SEVERAL CARS AND COULDN'T PINPOINT PROBLEM OR SEE GAS ON GROUND. WE HAD FILLED UP THE TRUCK AND THOUGHT MAYBE SOME GAS HAD SPILLED. AFTER THAT WE HAD SEVERAL INCIDENCES OF DRIVING DOWN ROAD 40-60 MPH AND TRUCK SLOWED TO 20MPH. IT STALLED AND CAME TOA COMPLETE STOP ON A FEW OCCASIONS. WE WERE ABLE TO RESTART IT. LOCAL SHOP RAN DIAGNOSTIC CHECK AND NOTHING WAS EVIDENT. TOOK IT TO FORD DEALER TODAY AND MECHANIC SAYS THE GAS TANK HAS IMPLODED DUE TO CRACK AND DIRT GOT IN AND FUEL PUMP IS CLOGGED. WE HAVE NEVER HAD ANY INCIDENCE OF DAMAGE TO OUR VEHICLE AND NO INCIDENT THAT WOULD CAUSE THE FUEL TANK TO SPLIT. WE FOUND ON THE INTERNET A CLASS ACTION LAWSUIT IN 2012 FOR THE SAME PROBLEM AND MODEL OF VEHICLE WE HAVE.WE WERE NEVER NOTIFIED OF A RECALL OR POTENTIAL PROBLEM. THIS IS A SAFETY ISSUE AS THE VEHICLE SUDDENLY LOSES POWER AND IT IS DIFFICULT TO STEER TO THE BERM.

NHTSA complaint #10730696 — an unverified report by a vehicle owner.

Maple Plain, MN

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

2008 FORD F450 CREW CAB. CONSUMER STATES CAR HAD TWO MAJOR MECHANICAL BREAKDOWNS. *TA THE CONSUMER STATED THE TURBO AND ENGINE BLEW OUT FIVE DAYS APART.

NHTSA complaint #10661752 — an unverified report by a vehicle owner.

at 170,000 miles Crockett, TX

STEERING

TL* THE CONTACT OWNS A 2008 FORD F-450. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 30 MPH, THE BOLT IN THE STEERING COLUMN BECAME DETACHED. THE STEERING WHEEL BECAME INOPERABLE AND AFTER ENGAGING THE BRAKES, THE VEHICLE COASTED TO A STOP. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC AND DIAGNOSED THAT THE STEERING COLUMN BOLT WAS FRACTURED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 170,000.

NHTSA complaint #10662004 — an unverified report by a vehicle owner.

at 170,000 miles Crockett, TX

STEERING:COLUMN

TL* THE CONTACT OWNS A 2008 FORD F-450. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 30 MPH, THE BOLT IN THE STEERING COLUMN BECAME DETACHED. THE STEERING WHEEL BECAME INOPERABLE AND AFTER ENGAGING THE BRAKES, THE VEHICLE COASTED TO A STOP. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC AND DIAGNOSED THAT THE STEERING COLUMN BOLT WAS FRACTURED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 170,000.

NHTSA complaint #10662004 — an unverified report by a vehicle owner.

at 85,600 miles Cedar Rapids, IA

POWER TRAIN

DRIVING ON INTERSTATE WHEN SUDDENLY FELT TRUCK VIBRATION. AS I PULLED OFF TO EXIT - HEARD AND FELT WHAT SOUNDED LIKE AN EXPLOSION FROM UNDERNEATH. WHEN GOT OUT TO LOOK UNDERNEATH, NOTED THAT HALF OF THE TRANSFER CASE WAS GONE; THERE WAS OIL SPILLED ALL OVER THE GROUND AND GEARS LAYING ON TOP OF THE CROSS MEMBER. HAD TRUCK TOWED TO THE DEALERSHIP WHERE PURCHASED. TECHNICIAN SAID THE DRIVE SHAFT AND TRANSFER CASE NEEDED REPLACING. UNABLE TO SAY WHY IT OCCURRED. CHARGES OVER $3,000.00. HAD JUST RECENTLY HAD IN SHOP BECAUSE OF NOISE FROM WHAT I THOUGHT WAS THE DRIVE SHAFT, BUT TECHNICIAN COULDN'T FIND ANYTHING WRONG AT THAT TIME. BOUGHT THIS USED TRUCK JUST 9 MONTHS EARLIER 2014. PLAN TO SPEAK TO OWNER OF DEALERSHIP TO SEE IF WE CAN NEGOTIATE THIS HUMONGOUS CHARGE.

NHTSA complaint #10661141 — an unverified report by a vehicle owner.

Bayfield, CO

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

2008 FORD F-450 BASED TYPE I AMBULANCE. CONTACT ALLEGES THAT IMPROPER MANUFACTURING OF 6.4L POWERSTROKE DIESEL ENGINE CYLINDER NUMBER 8 RESULTED IN REDUCED COMPRESSION AND EXCESSIVE BLOW BY OF COMBUSTION GASES AND PARTICULATE MATTER. REPORTED CONSEQUENCE INCLUDES ENGINE STALL, REDUCED POWER, NO START CONDITION, EXHAUST GAS TEMPERATURE SENSOR CONTAMINATION AND CATASTROPHIC TURBOCHARGER DAMAGE. ENGINE PROBLEMS HAD NEGATIVE IMPACT ON DELIVERY OF AMBULANCE SERVICES.

NHTSA complaint #10637890 — an unverified report by a vehicle owner.

Bayfield, CO

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

2008 FORD F-450 BASED TYPE I AMBULANCE. CONTACT ALLEGES THAT IMPROPER MANUFACTURING OF 6.4L POWERSTROKE DIESEL ENGINE CYLINDER NUMBER 8 RESULTED IN REDUCED COMPRESSION AND EXCESSIVE BLOW BY OF COMBUSTION GASES AND PARTICULATE MATTER. REPORTED CONSEQUENCE INCLUDES ENGINE STALL, REDUCED POWER, NO START CONDITION, EXHAUST GAS TEMPERATURE SENSOR CONTAMINATION AND CATASTROPHIC TURBOCHARGER DAMAGE. ENGINE PROBLEMS HAD NEGATIVE IMPACT ON DELIVERY OF AMBULANCE SERVICES.

NHTSA complaint #10637890 — an unverified report by a vehicle owner.

at 66,462 miles Berlin, MD

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2008 FORD F-450 SD. THE CONTACT STATED THAT THE VEHICLE FAILED TO ACCELERATE OVER 20 MPH. THE DEALER STATED THAT THE FUEL INJECTION SYSTEM NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED AND THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 66,462.

NHTSA complaint #10633544 — an unverified report by a vehicle owner.