Owners have filed 41 complaints
about the 2005 Ford F-550 SD with NHTSA between 2006 and 2013.
The largest single group is the fuel & propulsion.
Across this model's run it ranks 14 of 14 worst.
The letter says how bad. This says what kind — whether this year drew
an unusual number of complaints, unusually dangerous
ones, or failures that arrived unusually early.
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 51
Against the median year of the Ford F-550 SD. 50 means typical for this
model; 100 means roughly double.
Severity — 0
0% of these complaints
involved a crash, fire, injury or death, against a national rate of
9.7%.
Early failure — 49
29% of failures with a mileage on record happened under
36,000 miles, against a national rate of
29%.
Odometer readings owners gave when they filed. About half of all
complaints include one.
1,000 – 9,999 miles
25.7%
10,000 – 24,999 miles
411.4%
25,000 – 49,999 miles
1131.4%
50,000 – 74,999 miles
822.9%
75,000 – 99,999 miles
411.4%
100,000 – 149,999 miles
617.1%
When owners complained
A spike years after the car went on sale usually means a part wearing
out on schedule across the whole fleet — the kind of pattern no single
owner can see from inside their own car.
Dec 2006peak 5Nov 2013
Recalls on the 2005 Ford F-550 SD
A complaint is one owner's allegation. A recall is the point at which
the manufacturer or a regulator agreed the defect is real and dangerous
enough to fix for free — however old the car is.
United States — NHTSA
11V352000
EXTERIOR LIGHTING:TAIL LIGHTS
FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.
Risk: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
07E066000
EQUIPMENT:ELECTRICAL
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
Risk: IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
05V270000
ELECTRICAL SYSTEM:WIRING
CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.
Risk: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.
05V266000
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.
Risk: THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
05V135000
STEERING:GEAR BOX:SHAFT PITMAN
ON CERTAIN CHASSIS CAB TRUCKS, THE STEERING GEAR MAY HAVE SOME GEARS WITH A GEAR PISTON THAT WAS ASSEMBLED WITH AN INCORRECT RE-CIRCULATING BALL TUBE RETAINER. AN INCORRECT RETAINER MAY RESULT IN AN IMPROPERLY RETAINED RE-CIRCULATING BALL TUBE, WHICH MAY NOT KEEP THE RE-CIRCULATING BALLS IN PLACE DURING STEERING GEAR ACTUATION.
Risk: IF THE RE-CIRCULATING BALLS BECOME DISLODGED A VEHICLE OPERATOR MAY NOTICE NOISE AND INCREASED STEERING EFFORTS THAT MAY EVENTUALLY PROGRESS TO IMPAIRED STEERING OR POTENTIAL LOSS OF STEERING WHICH COULD RESULT IN A CRASH.
In the owners' own words, exactly as filed with NHTSA.
at 140,000 milesBethel Park, PA
FUEL/PROPULSION SYSTEM
I WAS DRIVING MY TRUCK AND IT STARTED TO LOSE POWER LIKE IT WAS RUNNING OUT OF FUEL. THEN ALL OF A SUDDEN THE TRUCK JUST SHUT OFF. I COULDN'T GET THE TRUCK TO RESTART AT ALL. THE TRUCK WAS TOWED TO A GARAGE. WHEN I LOOKED IN TO THE FUEL TANK I FOUND THE INSIDE OF IT WAS PEELING APART. I CHECKED THE FILTER AND THEY BOTH WERE CLOGGED WITH THE LINING OF THE FUEL TANK.
NHTSA complaint #10550628 — an unverified report by a vehicle owner.
at 30,000 milesManorville, NY
ENGINE
TL* THE CONTACT OWNS A 2005 FORD F-550. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, THE VEHICLE MISFIRED, HESITATED, AND STALLED WITH THE ILLUMINATION OF THE MAINTENANCE LIGHT. THE FAILURE RECURRED OVER THE COURSE OF 7 YEARS. THE VEHICLE WAS TOWED TO THE DEALER FOR DIAGNOSIS ON SEVERAL OCCASIONS WHERE IT WAS STATED THAT THE INJECTORS, OIL PUMP, INTAKE GASKET, CRANK SHIFT, AND ENGINE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE PROBLEM PERSISTED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 30,000.
NHTSA complaint #10542942 — an unverified report by a vehicle owner.
at 40,000 milesHenderson, KY
FUEL/PROPULSION SYSTEM
TL* THE CONTACT OWNS A 2005 FORD F-550 SD. THE CONTACT STATED THAT WHILE DRIVING 50 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER, WHO STATED THAT THE FAILURE WAS CAUSED BY A CLOGGED FUEL FILTER. THE FUEL TANK COATING PEELED OFF AND OBSTRUCTED THE FUEL FILTER. THE VEHICLE WAS REPAIRED BY REPLACING THE FUEL TANK AND THE FUEL FILTER. THE FAILURE WAS REPORTED TO THE MANUFACTURER. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 40,000.
NHTSA complaint #10514054 — an unverified report by a vehicle owner.
at 53,000 milesEstandia, NM
ENGINE
TL* THE CONTACT OWNS A 2005 FORD F550 SD. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS NOT TAKEN TO THE DEALER NOR WAS THE VEHICLE REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 53,000.
NHTSA complaint #10512883 — an unverified report by a vehicle owner.
at 115,000 milesDenver, CO
VEHICLE SPEED CONTROL
TL* THE CONTACT OWNS A 2005 FORD F-550. THE CONTACT STATED THAT WHILE PARKING, THE VEHICLE ACCELERATED ON ITS OWN. THE CONTACT HAD TO APPLY THE BRAKES TO STOP THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS CONTACTED AND STATED THAT THEY WERE GOING TO LOOK INTO THE FAILURE. THE FAILURE MILEAGE WAS 115.000 AND THE CURRENT MILEAGE WAS 120,000.
NHTSA complaint #10467066 — an unverified report by a vehicle owner.
at 59,578 milesGoshen, OH
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
TRUCK WAS PURCHASED BRAND NEW BY MY COMPANY IN 2005. THIS PROBLEM BEGAN IN 2008. I HAVE RECORDS OF PREVENTATIVE MAINTENANCE BEING DONE PER MANUFACTURER INSTRUCTIONS. I ALSO HAD THE PM DONE AT THE DEALERSHIP. THE CHIEF PROBLEM IS THE ENGINE HAS CONTINUAL POWER ISSUES WHICH INCLUDE STALLING, SHAKING, EXCESS SMOKING. THE ENGINE JUST STOPS RUNNING WHICH IS A HUGE SAFETY RISK WHILE DRIVING IT. SINCE 2008 THIS TRUCK HAS BEEN TO THE DEALERSHIP VIA TOW TRUCK FOR THE SAME CHIEF COMPLAINT AT LEAST 12 TIMES. EACH TIME THE DEALERSHIP WILL WORK ON THE EGR VALVE, THE EGR COOLER, THE OIL COOLER, THE ICP VALVE, INJECTORS, HEAD AND INTAKE GASKETS, THE COMPUTERS SHOOT CODES SUCH PO261, PO264, PO267, PO269, PO270 AND PO273, PO276, PO279, PO280 AND PO611. THIS TRUCKS ENGINE NEEDS RECALLED TO FIND THE MAIN PROBLEM. IT IS NOW 2012 MY TRUCK IS 7 YEARS OLD WITH JUST AT 100,000 MILES. THIS IS A DIESEL ENGINE 6.0 THEY ARE SUPPOSE TO LAST LONGER THAN GASOLINE ENGINES HOWEVER THIS ENGINE HAS MAJOR SAFETY RECURRING PROBLEMS THAT ARE DANGEROUS TO THE PUBLIC HIGHWAY AND THE PEOPLE DRIVING ON IT. IT ALSO HAS COST THOUSANDS OF DOLLARS IN UNSUCCESSFUL REPAIRS AND LOST WORK TIME FOR MY COMPANY.
NHTSA complaint #10446404 — an unverified report by a vehicle owner.
at 55,050 milesKnoxville, TN
FUEL SYSTEM, GASOLINE
TRUCK STALLED I CHECK IT FUEL PUMP HAD STOP WORKING TOOK TO DEALER, NEXT TIME THE FICM WENT BAD I REPLACED IT DROVE GOOD FOR 1500 OR SO MILES THEN PROBLEMS AGAIN FORD SAID FUEL TANK RUSTING CAUSING FICM TO GO BAD AND CLOG INJECTORS FORD FIXED I ASKED ABOUT USE OF COOLENT THEY COULD NOT FIND ANY PROBLEM BUT I HAVE TO ADD ONE GALION EVERY WEEK AND TRUCK IS STARTING TO SMOKE!
NHTSA complaint #10435649 — an unverified report by a vehicle owner.
at 55,050 milesKnoxville, TN
ELECTRICAL SYSTEM
TRUCK STALLED I CHECK IT FUEL PUMP HAD STOP WORKING TOOK TO DEALER, NEXT TIME THE FICM WENT BAD I REPLACED IT DROVE GOOD FOR 1500 OR SO MILES THEN PROBLEMS AGAIN FORD SAID FUEL TANK RUSTING CAUSING FICM TO GO BAD AND CLOG INJECTORS FORD FIXED I ASKED ABOUT USE OF COOLENT THEY COULD NOT FIND ANY PROBLEM BUT I HAVE TO ADD ONE GALION EVERY WEEK AND TRUCK IS STARTING TO SMOKE!
NHTSA complaint #10435649 — an unverified report by a vehicle owner.
Port Hadlock, WA
ELECTRICAL SYSTEM:12V/24V/48V BATTERY
WE STARTED EXPERIENCING PROBLEMS WITH THE WHEELS, BRAKES, ELECTRICAL, ENGINE AND VEHICLE STALLING WHEN BEING DRIVEN IN 2005-2008. CONTINUED TO HAVE PROBLEMS IN 2009 WITH THE TRANSMISSION, COOLANT, LACK OF POWER, BATTERIES AND VEHICLE STALLING WHILE BEING DRIVEN. THE FORD DEALER DIAGNOSED AS A TURBO PROBLEM, HEAD GASKET, VC GASKET, EGR, OIL COOLER, NO OIL PRESSURE. A NEW TURBO WAS INSTALLED. IN DECEMBER 2009 THE TRUCK STALLED WHILE DRIVING, DUE TO A FAILED TURBO HOSE. JAN. 2010, THE TRUCK STALLED AGAIN. THE CAM SENSOR, INJECTOR AND FICM WERE REPLACED. IN APRIL AND MAY 2010, THE TRUCK STALLED AGAIN AND ALL THE INJECTORS WERE REPLACED. IN MARCH 2011, THE TRUCK STALLED AGAIN AND THE CAM SENSOR AND INJECTORS WERE REPLACED AGAIN. APRIL 2011, THE INJECTOR NEEDED TO BE REPLACED AGAIN. UPDATED 10/20/11
NHTSA complaint #10431108 — an unverified report by a vehicle owner.
Port Hadlock, WA
ELECTRICAL SYSTEM
WE STARTED EXPERIENCING PROBLEMS WITH THE WHEELS, BRAKES, ELECTRICAL, ENGINE AND VEHICLE STALLING WHEN BEING DRIVEN IN 2005-2008. CONTINUED TO HAVE PROBLEMS IN 2009 WITH THE TRANSMISSION, COOLANT, LACK OF POWER, BATTERIES AND VEHICLE STALLING WHILE BEING DRIVEN. THE FORD DEALER DIAGNOSED AS A TURBO PROBLEM, HEAD GASKET, VC GASKET, EGR, OIL COOLER, NO OIL PRESSURE. A NEW TURBO WAS INSTALLED. IN DECEMBER 2009 THE TRUCK STALLED WHILE DRIVING, DUE TO A FAILED TURBO HOSE. JAN. 2010, THE TRUCK STALLED AGAIN. THE CAM SENSOR, INJECTOR AND FICM WERE REPLACED. IN APRIL AND MAY 2010, THE TRUCK STALLED AGAIN AND ALL THE INJECTORS WERE REPLACED. IN MARCH 2011, THE TRUCK STALLED AGAIN AND THE CAM SENSOR AND INJECTORS WERE REPLACED AGAIN. APRIL 2011, THE INJECTOR NEEDED TO BE REPLACED AGAIN. UPDATED 10/20/11
NHTSA complaint #10431108 — an unverified report by a vehicle owner.
Port Hadlock, WA
SERVICE BRAKES, HYDRAULIC
WE STARTED EXPERIENCING PROBLEMS WITH THE WHEELS, BRAKES, ELECTRICAL, ENGINE AND VEHICLE STALLING WHEN BEING DRIVEN IN 2005-2008. CONTINUED TO HAVE PROBLEMS IN 2009 WITH THE TRANSMISSION, COOLANT, LACK OF POWER, BATTERIES AND VEHICLE STALLING WHILE BEING DRIVEN. THE FORD DEALER DIAGNOSED AS A TURBO PROBLEM, HEAD GASKET, VC GASKET, EGR, OIL COOLER, NO OIL PRESSURE. A NEW TURBO WAS INSTALLED. IN DECEMBER 2009 THE TRUCK STALLED WHILE DRIVING, DUE TO A FAILED TURBO HOSE. JAN. 2010, THE TRUCK STALLED AGAIN. THE CAM SENSOR, INJECTOR AND FICM WERE REPLACED. IN APRIL AND MAY 2010, THE TRUCK STALLED AGAIN AND ALL THE INJECTORS WERE REPLACED. IN MARCH 2011, THE TRUCK STALLED AGAIN AND THE CAM SENSOR AND INJECTORS WERE REPLACED AGAIN. APRIL 2011, THE INJECTOR NEEDED TO BE REPLACED AGAIN. UPDATED 10/20/11
NHTSA complaint #10431108 — an unverified report by a vehicle owner.
Port Hadlock, WA
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
WE STARTED EXPERIENCING PROBLEMS WITH THE WHEELS, BRAKES, ELECTRICAL, ENGINE AND VEHICLE STALLING WHEN BEING DRIVEN IN 2005-2008. CONTINUED TO HAVE PROBLEMS IN 2009 WITH THE TRANSMISSION, COOLANT, LACK OF POWER, BATTERIES AND VEHICLE STALLING WHILE BEING DRIVEN. THE FORD DEALER DIAGNOSED AS A TURBO PROBLEM, HEAD GASKET, VC GASKET, EGR, OIL COOLER, NO OIL PRESSURE. A NEW TURBO WAS INSTALLED. IN DECEMBER 2009 THE TRUCK STALLED WHILE DRIVING, DUE TO A FAILED TURBO HOSE. JAN. 2010, THE TRUCK STALLED AGAIN. THE CAM SENSOR, INJECTOR AND FICM WERE REPLACED. IN APRIL AND MAY 2010, THE TRUCK STALLED AGAIN AND ALL THE INJECTORS WERE REPLACED. IN MARCH 2011, THE TRUCK STALLED AGAIN AND THE CAM SENSOR AND INJECTORS WERE REPLACED AGAIN. APRIL 2011, THE INJECTOR NEEDED TO BE REPLACED AGAIN. UPDATED 10/20/11
NHTSA complaint #10431108 — an unverified report by a vehicle owner.
Port Hadlock, WA
FUEL SYSTEM, DIESEL
WE STARTED EXPERIENCING PROBLEMS WITH THE WHEELS, BRAKES, ELECTRICAL, ENGINE AND VEHICLE STALLING WHEN BEING DRIVEN IN 2005-2008. CONTINUED TO HAVE PROBLEMS IN 2009 WITH THE TRANSMISSION, COOLANT, LACK OF POWER, BATTERIES AND VEHICLE STALLING WHILE BEING DRIVEN. THE FORD DEALER DIAGNOSED AS A TURBO PROBLEM, HEAD GASKET, VC GASKET, EGR, OIL COOLER, NO OIL PRESSURE. A NEW TURBO WAS INSTALLED. IN DECEMBER 2009 THE TRUCK STALLED WHILE DRIVING, DUE TO A FAILED TURBO HOSE. JAN. 2010, THE TRUCK STALLED AGAIN. THE CAM SENSOR, INJECTOR AND FICM WERE REPLACED. IN APRIL AND MAY 2010, THE TRUCK STALLED AGAIN AND ALL THE INJECTORS WERE REPLACED. IN MARCH 2011, THE TRUCK STALLED AGAIN AND THE CAM SENSOR AND INJECTORS WERE REPLACED AGAIN. APRIL 2011, THE INJECTOR NEEDED TO BE REPLACED AGAIN. UPDATED 10/20/11
NHTSA complaint #10431108 — an unverified report by a vehicle owner.
at 148,000 milesEL Dorado, CA
ELECTRICAL SYSTEM:WIRING
TL*THE CONTACT OWNS A 2005 FORD F550. THE CONTACT STATED THE VEHICLE STARTED LOOSING POWER AND STALLING WHILE DRIVING. THE CONTACT TOOK THE VEHICLE TO THE DEALER WHO STATED THAT THE INJECTION CONTROL PRESSURE SENSOR FAILED. THE CONTACT REVIEWED NHTSA RECALL CAMPAIGN NUMBER 05V270000 (ELECTRICAL SYSTEM: WIRING), BUT WAS TOLD BY THE MANUFACTURER THAT THEIR VEHICLE WAS NOT INCLUDED. THE FAILURE MILEAGE WAS 148,000 AND THE CURRENT MILEAGE WAS 153,000. FUEL INJECTION CONTROL MODULE WAS REPLACED. UPDATED 08/31/2011
NHTSA complaint #10402214 — an unverified report by a vehicle owner.
at 148,000 milesEL Dorado, CA
FUEL SYSTEM, DIESEL
TL*THE CONTACT OWNS A 2005 FORD F550. THE CONTACT STATED THE VEHICLE STARTED LOOSING POWER AND STALLING WHILE DRIVING. THE CONTACT TOOK THE VEHICLE TO THE DEALER WHO STATED THAT THE INJECTION CONTROL PRESSURE SENSOR FAILED. THE CONTACT REVIEWED NHTSA RECALL CAMPAIGN NUMBER 05V270000 (ELECTRICAL SYSTEM: WIRING), BUT WAS TOLD BY THE MANUFACTURER THAT THEIR VEHICLE WAS NOT INCLUDED. THE FAILURE MILEAGE WAS 148,000 AND THE CURRENT MILEAGE WAS 153,000. FUEL INJECTION CONTROL MODULE WAS REPLACED. UPDATED 08/31/2011
NHTSA complaint #10402214 — an unverified report by a vehicle owner.
at 36,000 milesDowney, CA
TIRES
I HAVE A 2005 FORD F550 CREW CAB WITH 36,000 MILES. THE VEHICLE IS FOR PERSONAL USE ONLY AND HAS NEVER HAD A HEAVY LOAD ON IT. MY VEHICLES ARE METICULOULY MAINTAINED AND TIRE PRESSURE CHECKED MONTHLY AND PRIOR TO ANY LONGER TRIP. TIRE PRESSURE WAS CHECKED THE DAY PRIOR TO THIS INCIDENT. WHILE DRIVING APPROXIMATELY 70 MPH ON THE FREEWAY, THE RIGHT FRONT TIRE SUSTAINED A FULL BLOWOUT, CAUSING DAMAGE TO THE FENDER/WHEELWELL AREAS. MY VEHICLE ALMOST ROLLED BUT WAS ABLE TO CORRECT IT WITHOUT A CRASH. ORIGINAL TIRES ARE CONTINENTIAL 225/70R 19.5 WITH EXCELLENT RUBBER STILL ON THE TIRES. VEHICLE WAS TOWED TO A GOODYEAR DEALER WHO SAID THE TIRE OBVIOUSLY HAD A DEFECT. INSPECTION OF THE OTHER TIRES REVEALED HEAVY CRACKS IN THE GROVES. HAD TO REPLACE THE TIRES FOR OBVIOUS SAFETY REASONS AT A SUBSTANTIAL COST. READ NUMEROUS COMPLAINTS WITH THIS TIRE. CONTINENTIAL SHOULD REIMBUSE THE COST OF THE TIRES AND THE COST OF THE REPAIRS TO MY TRUCK AND TOWING. TRIP WAS DELAYED 6 HOURS WHILE WAITING FOR THE TOW AND REPAIRS. I DO NOT HAVE THE DAMAGED TIRE, BUT HAVE SEVERAL PHOTOGRAPHS SHOWING THE DAMAGE.
NHTSA complaint #10392414 — an unverified report by a vehicle owner.
at 77,000 milesWestminster, MD
FUEL SYSTEM, DIESEL
TL*THE CONTACT OWNS A 2005 FORD F-550 SUPER DUTY. WHILE HAVING THE VEHICLE SERVICED AT AN AUTHORIZED DEALER FOR ENGINE FAILURES, THE CONTACT WAS TOLD THE FUEL TANK WAS RUSTING FROM THE INSIDE OUT. THE CONTACT WAS ALSO INFORMED THAT THE RUSTING OF THE FUEL TANK WAS CAUSING THE ENGINE FAILURES. THE VEHICLE WAS EXPERIENCING TROUBLES STARTING THE VEHICLE AS WELL AS A LOSS OF POWER WHILE DRIVING. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 77,000.
NHTSA complaint #10383981 — an unverified report by a vehicle owner.
at 45,000 milesMountain View, HI
ELECTRICAL SYSTEM
1. 2005 FORD F550 DIESEL TRUCK STALLING, ROUGH IDLE, LOSS OF POWER COMPLETELY. 2. THE DIESEL FUEL TANK IS DELAMINATING AND HAS CAUSED $6,000 WORTH IN DAMAGES. MY TRUCK STOPPED WORKING COMPLETELY AND WAS TOWED TO A FORD DEALERSHIP HERE IN HAWAII FOR DIAGNOSIS. MY F550 IS CURRENTLY COVERED WITH A SUPER DUTY DIESEL ENGINE CARE WARRANTY THAT COST OVER $3,000 YET FORD WILL NOT REPLACE THE DEFECTED TANK THAT HAS CAUSED THOUSANDS OF PROBLEMS NATIONWIDE TO DATE. THE TANKS NEED TO BE RECALLED AND INDIVIDUALS NEED TO BE REIMBURSED. FORD HAS TAKEN AWAY FROM OUR ECONOMY AND ENDANGERED OUR ROADS. 3. FUEL FILTERS, FUEL TANK, FUEL INJECTORS, FUEL PUMPS, FUEL PRESSURE REGULATORS, AND FUEL SENDERS ALL NEED TO BE REPLACED. THEY ARE PLANNING TO REPLACE THE FUEL TANK WITH THE SAME MANUFACTURED TANK. IT HAS ALREADY BEEN DOCUMENTED THAT THE PROBLEM WILL REOCCUR AS MANY HAVE HAD TO REPLACE THE TANK MORE THAN ONCE. FORD BLAMES BIODIESEL YET I HAVE NEVER USED BIODIESEL. THIS IS MANUFACTURED DEFECT. NO OTHER DIESEL TANKS ARE HAVING THIS PROBLEM ON A DAILY BASIS NATIONWIDE.
NHTSA complaint #10374878 — an unverified report by a vehicle owner.
at 45,000 milesMountain View, HI
FUEL SYSTEM, DIESEL
1. 2005 FORD F550 DIESEL TRUCK STALLING, ROUGH IDLE, LOSS OF POWER COMPLETELY. 2. THE DIESEL FUEL TANK IS DELAMINATING AND HAS CAUSED $6,000 WORTH IN DAMAGES. MY TRUCK STOPPED WORKING COMPLETELY AND WAS TOWED TO A FORD DEALERSHIP HERE IN HAWAII FOR DIAGNOSIS. MY F550 IS CURRENTLY COVERED WITH A SUPER DUTY DIESEL ENGINE CARE WARRANTY THAT COST OVER $3,000 YET FORD WILL NOT REPLACE THE DEFECTED TANK THAT HAS CAUSED THOUSANDS OF PROBLEMS NATIONWIDE TO DATE. THE TANKS NEED TO BE RECALLED AND INDIVIDUALS NEED TO BE REIMBURSED. FORD HAS TAKEN AWAY FROM OUR ECONOMY AND ENDANGERED OUR ROADS. 3. FUEL FILTERS, FUEL TANK, FUEL INJECTORS, FUEL PUMPS, FUEL PRESSURE REGULATORS, AND FUEL SENDERS ALL NEED TO BE REPLACED. THEY ARE PLANNING TO REPLACE THE FUEL TANK WITH THE SAME MANUFACTURED TANK. IT HAS ALREADY BEEN DOCUMENTED THAT THE PROBLEM WILL REOCCUR AS MANY HAVE HAD TO REPLACE THE TANK MORE THAN ONCE. FORD BLAMES BIODIESEL YET I HAVE NEVER USED BIODIESEL. THIS IS MANUFACTURED DEFECT. NO OTHER DIESEL TANKS ARE HAVING THIS PROBLEM ON A DAILY BASIS NATIONWIDE.
NHTSA complaint #10374878 — an unverified report by a vehicle owner.
at 123,981 milesVAN Vleck, TX
FUEL SYSTEM, GASOLINE
TL* THE CONTACT OWNS A 2005 FORD F550. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 70 MPH, THE ENGINE STALLED WITHOUT WARNING. THE FAILURE WOULD OCCUR ON AN INTERMITTENT BASIS. THE VEHICLE WAS TOWED TO THE DEALER WHO INFORMED THE CONTACT THAT SHE WOULD NEED TO REPLACE THE FUEL INJECTOR CONTROL MODULE AND REGULATOR. THE FUEL INJECTOR CONTROL MODULE AND REGULATOR WERE REPAIRED. THE FAILURE RECURRED INTERMITTENTLY FOLLOWING REPAIRS. THE FAILURE MILEAGE WAS APPROXIMATELY 123,981.
NHTSA complaint #10369458 — an unverified report by a vehicle owner.
at 113,245 milesVestavia Hills, AL
FUEL SYSTEM, DIESEL
I OWN A FORD F 550 SD 2005, THIS TRUCK HAS HAD FUEL SYSTEM PROBLEM OFF AND ON SINCE I PURCHASED THREE YEARS AGO. BUT THIS PAST WEEK IT STARTED MISSING AND STOPPING ON ME IN TRAFFIC, I TOOK IT TO THE FORD DEALER AND I'M TOLD THAT THE FUEL TANK LINING IS COMING OFF AND DAMAGED THE FUEL PUMP, FILTERS AND INJECTORS, REPAIR TO COST $5,000. ALSO THAT THIS IS DUE TO THE EPA'S LOW SULFUR REQUIREMENT ON DIESEL FUELS. THIS MAY BE TRUE BUT FORD KNOW OF THIS WAY PRIOR TO THE START DATE OF THIS NEW FUEL AND STILL IS USING DEFECTIVE PARTS THAT THEY WILL NOT COVER UNDER WARRANTY OR A RECALL TODAY.... THIS PARTS FAILURE INCLUDE 2 FUEL TANKS, FUEL PUMP, FUEL FILTERS,AND INJECTORS ALL DAMAGED DUE TO A POOR TANK LINING OR COATING.
NHTSA complaint #10367977 — an unverified report by a vehicle owner.
at 90,000 milesVinita, OK
FUEL SYSTEM, DIESEL
TL* THE CONTACT OWNS A 2005 FORD F-550. THE CONTACT STATED WHILE DRIVING AT 65 MPH, THE VEHICLE BEGAN TO INDEPENDENTLY DECREASE IN SPEED. THE CONTACT ATTEMPTED TO ACCELERATE BUT THE VEHICLE WOULD NOT RESPOND. THE CONTACT THEN SWITCHED TO THE REAR FUEL TANK YET THE FAILURE PERSISTED. HE ATTEMPTED TO SWITCH BACK TO THE FRONT FUEL TANK HOWEVER THE VEHICLE STALLED. THE CONTACT CONTINUED TO SWITCH FROM THE REAR TO THE FRONT FUEL TANK AND EACH TIME HE WOULD SWITCH TO THE FRONT FUEL TANK, THE VEHICLE WOULD STALL. THE CONTACT STATED HE ATTEMPTED TO CHANGE THE FUEL FILTER HOWEVER IT WAS SEVERELY CLOGGED WITH WHAT APPEARED TO BE PAINT. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE FUEL TANK, FOUR FUEL INJECTORS AND THE FUEL LINES THAT WERE CONNECTED TO THE ENGINE BACK TO THE TANK. THE DEALER ADVISED THE FAILURE WAS CAUSED BY DE-LAMINATION OF THE FUEL TANK. THERE WERE NO RECALLS FOR THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 90,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 95,400. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY INSPECTED THE FRONT FUEL TANK AND DISCOVERED THE COATING AND LINING WAS PEELING OFF INSIDE THE TANK, WHICH CAUSED FUEL SHORTAGE TO THE ENGINE. THE DEALER REPLACED THE FRONT FUEL TANK, FUEL FILTERS, FUEL REGULATOR, FUEL INJECTORS AND FLUSHED ALL THE FUEL LINES. UPDATED EVOQ 09/08/10*JB UPDATED 10/04/10. *LJ THE DEALER INSPECTED THE TANK AND FOUND THE LINING OF THE FRONT TANK PEELING OFF AND GETTING INTO THE FUEL TANK SYSTEM. THEY REPLACED THE FRONT TANK AND FLUSHED ALL OF THE FUEL LINES. ALSO, THE REAR TANK REVEALED PAINT FLAKING AND REPLACEMENT OF THAT TANK WAS REQUIRED. UPDATED 10/12/10
NHTSA complaint #10345894 — an unverified report by a vehicle owner.
at 90,000 milesVinita, OK
FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
TL* THE CONTACT OWNS A 2005 FORD F-550. THE CONTACT STATED WHILE DRIVING AT 65 MPH, THE VEHICLE BEGAN TO INDEPENDENTLY DECREASE IN SPEED. THE CONTACT ATTEMPTED TO ACCELERATE BUT THE VEHICLE WOULD NOT RESPOND. THE CONTACT THEN SWITCHED TO THE REAR FUEL TANK YET THE FAILURE PERSISTED. HE ATTEMPTED TO SWITCH BACK TO THE FRONT FUEL TANK HOWEVER THE VEHICLE STALLED. THE CONTACT CONTINUED TO SWITCH FROM THE REAR TO THE FRONT FUEL TANK AND EACH TIME HE WOULD SWITCH TO THE FRONT FUEL TANK, THE VEHICLE WOULD STALL. THE CONTACT STATED HE ATTEMPTED TO CHANGE THE FUEL FILTER HOWEVER IT WAS SEVERELY CLOGGED WITH WHAT APPEARED TO BE PAINT. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE FUEL TANK, FOUR FUEL INJECTORS AND THE FUEL LINES THAT WERE CONNECTED TO THE ENGINE BACK TO THE TANK. THE DEALER ADVISED THE FAILURE WAS CAUSED BY DE-LAMINATION OF THE FUEL TANK. THERE WERE NO RECALLS FOR THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 90,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 95,400. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY INSPECTED THE FRONT FUEL TANK AND DISCOVERED THE COATING AND LINING WAS PEELING OFF INSIDE THE TANK, WHICH CAUSED FUEL SHORTAGE TO THE ENGINE. THE DEALER REPLACED THE FRONT FUEL TANK, FUEL FILTERS, FUEL REGULATOR, FUEL INJECTORS AND FLUSHED ALL THE FUEL LINES. UPDATED EVOQ 09/08/10*JB UPDATED 10/04/10. *LJ THE DEALER INSPECTED THE TANK AND FOUND THE LINING OF THE FRONT TANK PEELING OFF AND GETTING INTO THE FUEL TANK SYSTEM. THEY REPLACED THE FRONT TANK AND FLUSHED ALL OF THE FUEL LINES. ALSO, THE REAR TANK REVEALED PAINT FLAKING AND REPLACEMENT OF THAT TANK WAS REQUIRED. UPDATED 10/12/10
NHTSA complaint #10345894 — an unverified report by a vehicle owner.
at 50,000 milesSagamore, OH
ENGINE AND ENGINE COOLING
THE CONTACT OWNS A 2005 FORD F-550. SHE STATED THAT ON JUNE 1, 2010, WHILE DRIVING 20 MPH, THE ENGINE OVERHEATED AND CONTACT HAD TO STOP THE VEHICLE AND REPLACED THE COOLANT FLUIDS. THE DEALER AND MANUFACTURER WAS CONTACTED AND ADVISED THAT THEY WERE NOT ABLE TO REPAIR THE FAILURE BECAUSE IT WAS NO LONGER UNDER WARRANTY. THE FAILURE AND CURRENT MILEAGE WERE 50,000..MR
NHTSA complaint #10335108 — an unverified report by a vehicle owner.
at 98,000 milesStow, MA
FUEL SYSTEM, DIESEL
I AM CONTACTING YOU TO FILE A COMPLAINT WITH FORD MOTOR COMPANY REGARDING THE FUEL TANKS ON 450 AND F550 TRUCKS THAT WE OWN. I HAVE MORE THAN ONE VEHICLE THAT IS AND HAS BEEN AFFECTED BY THIS. THE FUEL TANKS ARE DEGRADING FROM THE INSIDE, CAUSING FUEL SYSTEM DAMAGE AND CREATING A HAZARD DUE TO THE FACT THAT AS LARGE AS THESE VEHICLES ARE THEY CAN BE DISABLED IN TRAFFIC. I DO UNDERSTAND THAT ANY VEHICLE COULD BE RENDERED DISABLED. HOWEVER THIS WOULD BE FOR A KNOWN CAUSE. FORD DEALERSHIPS ARE WELL AWARE OF THE PROBLEM AS ARE MANY TANK REPAIR FACILITIES IN NEW ENGLAND. I UNDERSTAND THROUGH RESEARCH THESE TANKS HAVE BEEN DEFECTIVE SINCE 1998. FORD IS TRYING TO SAY IT IS DUE TO BIO-DIESEL. IF YOU LOOKED INSIDE THE TANK, YOU WOULD SEE IT IS LIKE PAINT FLAKING OFF OF A WALL. THIS SITUATION HAS BEEN DOING DAMAGE TO PUMPS AND INJECTORS CAUSING BREAKDOWNS. FORD IS WELL AWARE OF THIS AND HAS DONE NOTHING TO RESOLVE IT TO THE BEST OF MY KNOWLEDGE.
NHTSA complaint #10298158 — an unverified report by a vehicle owner.