FaultScore

FaultScore report

1989 Hyundai Excel problems

Owners have filed 92 complaints about the 1989 Hyundai Excel with NHTSA between 1995 and 2001. The largest single group is the engine & cooling.

Not graded

Too few complaints, or too short a model run, to compare fairly.

How this is worked out

The numbers

92

Complaints

2

Crashes reported

24

Fires reported

2

Injuries reported

How 1989 compares with every other Hyundai Excel

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 1989 Hyundai Excel

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Engine & Cooling 30 32.6%

0 crashes, 16 fires

0 crashes, 6 fires

0 crashes, 1 fires

Fuel & Propulsion 3 3.3%

0 crashes, 1 fires

Body & Structure 3 3.3%
Seat Belts 2 2.2%

2 crashes, 0 fires

Suspension 2 2.2%
Brakes 2 2.2%
Other & Unspecified 1 1.1%
Equipment & Accessories 1 1.1%
Lights 1 1.1%

Exactly what failed

NHTSA files every complaint against a named sub-assembly, not just a system. This is the difference between knowing it was "the engine" and knowing which part of it — the list to hand a mechanic.

Gasoline 13 22.8%
Heater Core 11 19.3%
Defroster/Defogger/Hvac System 8 14.0%
Manual Transmission 6 10.5%
Electrical Heating Element 5 8.8%
Engine 5 8.8%
Front Underhood 5 8.8%
Alternator/Generator/Regulator 4 7.0%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Jan 1995 peak 15 Jan 2001

NHTSA investigations into the 1989 Hyundai Excel

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

PE94043 Opened 27 May 1994 Closed 31 Oct 1994 ELECTRICAL SYSTEM

CHARGING SYSTEM FAILURES

PE94003 Opened 14 Jan 1994 Closed 10 Jun 1994 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

HEATER CORE FAILURE

C92001 Opened 28 Sep 1992 Closed 29 Oct 1993 POWER TRAIN

TRANSMISSION MALFUNCTION

EA91048 Opened 19 Nov 1991 Closed 26 Oct 1992 SEAT BELTS

AUTO SHOULDER BELT FAILURE

EA91039 Opened 24 Sep 1991 Closed 13 Oct 1992 POWER TRAIN

TRANSMISSION LOCK-UP

PE91083 Opened 10 Jun 1991 Closed 24 Sep 1991 POWER TRAIN

TRANSMISSION LOCKUP

EA91024 Opened 3 May 1991 Closed 7 Jan 1992 ENGINE AND ENGINE COOLING

ENGINE COMPARTMENT FIRES

PE91053 Opened 26 Feb 1991 Closed 5 Jun 1991 SERVICE BRAKES, HYDRAULIC

PASSENGER BRAKE

Recalls on the 1989 Hyundai Excel

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

United States — NHTSA

94V103000

VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE

THE HEATER CONTROL VALVE STEM DOES NOT MEET THE MATERIAL SPECIFICATIONS. HIGH COOLANT TEMPERATURES CAN CAUSE THE STEM TO LEAK.

Risk: THIS CAN RESULT IN A BURN INJURY TO THE FRONT SEAT PASSENGER'S FEET AND LEGS.

93V167000

POWER TRAIN:MANUAL TRANSMISSION

THE MANUAL TRANSMISSIONS MAY LOCK UP FROM INSUFFICIENT LUBRICATION OF THE GEARS IN THE TRANSMISSION CASE. THIS CAN CAUSE THE DRIVE WHEELS TO SEIZE AND THE VEHICLE TO COME TO A SUDDEN STOP.

Risk: SUDDEN STOPS WITHOUT PRIOR WARNING CAN CAUSE VEHICLEOCCUPANTS TO BE THROWN AROUND IN THE CAR, AND CAUSE LOSS OF VEHICLE CONTROLWHICH COULD RESULT IN AN ACCIDENT.

91V225000

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

DETERIORATION OF THE REED VALVE SUBASSEMBLY MAY LEAD TO A MALFUNCTION WITHIN THE SECONDARY AIR SUPPLY PORTION OF THE EMISSION CONTROL SYSTEM. THE SCREWS WHICH ATTACH THE REEDS TO THE REED VALVE SUBASSEMBLY MAY RUST, AND IF THE RUSTING BECOMES SEVERE, THE SCREW HEADS WILL ERODE AND ALLOW THE REEDS TO SEPARATE FROM THE REED VALVE SUBASSEMBLY. CORROSION MAY ALSO OCCUR ON THE REED VALVE SUBASSEMBLY, DEFORMING THE REED SEATS AND PREVENTING THE REEDS FROM CLOSING PROPERLY. SEPARATION OF THE REEDS FROM THE REED VALVE SUBASSEMBLY OR IMPROPER CLOSING OF THE REEDS ALLOW HOT EXHAUST GASES TO FLOW BACKWARD INTO THE PLASTIC SECONDARY AIR FILTER CASE WHEN THE VEHICLE IS BEING DRIVEN. THESE HOT EXHAUST GASES MAY MELT THE SECONDARY PLASTIC AIR FILTER CASE.

Risk: THE MELTING PLASTIC AIR FILTER CASE MAY LEAD TO A FIREIN THE ENGINE COMPARTMENT.

89V100000

VEHICLE SPEED CONTROL

IF CRUISE CONTROL MAIN SWITCH IS IN THE ON POSITION WHEN ENGINE IS STARTED, SYSTEM CAN BE AFFECTED BY A SHORT DURATION VOLTAGE DROP CAUSED BY OPTIONAL HI-POWER (H340) RADIO.

Risk: THIS COULD CAUSE ERRATIC CRUISE CONTROL OPERATION, WHICHCOULD RESULT IN AN ACCIDENT.

Canada — Transport Canada

Canada runs its own recall programme, and its campaigns do not always mirror the American ones.

Recall 1991176 46,572 units in Canada

Engine

NOTE: ALL 1988-89 EXCEL VEHICLES SOLD IN CANADA. THE REED VALVE SUBASSEMBLY CONTAINED WITHIN THE AIR CONTROL VALVE COULD FAIL DUE TO CORROSION ALLOWING THE HOT EXHAUST GASES TO FLOW BACKWARD INTO THE PLASTIC SECONDARY AIR FILTER CASE WHEN THE VEHICLE IS BEING DRIVEN. THESE HOT GASES MAY MELT THE SECONDARY AIR FILTER CASE AND COULD RESULT IN AN ENGINE COMPARTMENT FIRE. CORRECTION: REED VALVE SUBASSEMBLY WILL BE REPLACED.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

Middle Village, NY Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

CONSUMER WAS TRAVELING ABOUT 30MPH ON HIGHWAY, AND SHE NOTICED THAT VEHICLE WAS HESITATING/POPPYING, AND DIDN'T HAVE ANY SPEED. ALSO, SMOKE WAS COMING FROM UNDERNEATH VEHICLE. VEHICLE WAS ON FIRE.

NHTSA complaint #879268 — an unverified report by a vehicle owner.

Cottonwood, CA Crash

SEAT BELTS:FRONT:RETRACTOR

WHILE DRIVING ON A LOCAL ROAD, TRAVELING 45 TO 50MPH, LOOKED DOWN AND SPILLED FOOD. WENT OFF THE ROAD, HIT A TREE AND DRIVER'S SIDE SEAT BELT DIDN'T RETRACT OR HOLD. DIDN'T CONTACT DEALER OR MANUFACTURER.

NHTSA complaint #859681 — an unverified report by a vehicle owner.

Cleveland, OH Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

ENGINE OVERHEATED, COOLANT ADDED SEVERAL TIMES, FINALLY RESULTED IN FIRE.

NHTSA complaint #534348 — an unverified report by a vehicle owner.

Cleveland, OH Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

ENGINE FIRE AS A RESULT OF ENGINE OVERHEATING. (OHIO STATE POLICE REPORT).

NHTSA complaint #534348 — an unverified report by a vehicle owner.

West Decatur, PA Fire

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

EXHAUST SYSTEM - EGR VALVE: WHILE DRIVING UP A HILL BEGAN TO SMELL FUMES, SMOKE STARTED TO COME FROM VEHICLE. THE VEHICLE LOST POWER AND DRIVER NOTICED THAT THE VEHICLE WAS ON FIRE.

NHTSA complaint #812295 — an unverified report by a vehicle owner.

Brooklyn, MI Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

VEHICLE FIRE. (OHIO STATE POLICE REPORT)

NHTSA complaint #506687 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

Middle Village, NY Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

CONSUMER WAS TRAVELING ABOUT 30MPH ON HIGHWAY, AND SHE NOTICED THAT VEHICLE WAS HESITATING/POPPYING, AND DIDN'T HAVE ANY SPEED. ALSO, SMOKE WAS COMING FROM UNDERNEATH VEHICLE. VEHICLE WAS ON FIRE.

NHTSA complaint #879268 — an unverified report by a vehicle owner.

Cottonwood, CA Crash

SEAT BELTS:FRONT:RETRACTOR

WHILE DRIVING ON A LOCAL ROAD, TRAVELING 45 TO 50MPH, LOOKED DOWN AND SPILLED FOOD. WENT OFF THE ROAD, HIT A TREE AND DRIVER'S SIDE SEAT BELT DIDN'T RETRACT OR HOLD. DIDN'T CONTACT DEALER OR MANUFACTURER.

NHTSA complaint #859681 — an unverified report by a vehicle owner.

Encino, CA

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

DEFECTIVE FUEL PUMP CAN CAUSE LARGE AMOUNT OF FUEL TO BE PUSHED OUT OF A HOSE NEAR THE AIR CONDITIONING COMPRESSOR. THIS COULD HAVE RESULTED INTO A FIRE. THERE SHOULD BE A RECAL.

NHTSA complaint #718057 — an unverified report by a vehicle owner.

Cleveland, OH Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

ENGINE OVERHEATED, COOLANT ADDED SEVERAL TIMES, FINALLY RESULTED IN FIRE.

NHTSA complaint #534348 — an unverified report by a vehicle owner.

Cleveland, OH Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

ENGINE FIRE AS A RESULT OF ENGINE OVERHEATING. (OHIO STATE POLICE REPORT).

NHTSA complaint #534348 — an unverified report by a vehicle owner.

Maidenrock, WI

POWER TRAIN:MANUAL TRANSMISSION

RECALL 93V167000; 4 MONTHS AFTER THE RECALL HAD BEEN SERVICED THE TRANSMISSION HAS GONE OUT. DEALER SAYS IT NEEDS TO BE REPLACED.

NHTSA complaint #823974 — an unverified report by a vehicle owner.

Maiden Rock, WI

POWER TRAIN:MANUAL TRANSMISSION

RECALL # 93V167000 POWER TRAIN:TRANSMISSION: STANDARD: MANUAL CAR WILL NOT SHIFT BETWEEN 4TH & 5TH GEAR. THERE WAS NOT A PROLBEM WITH THE GEARS BEFORE THE TRANSMISSION FLUID WAS CHANGED IN THE VEHICLE.

NHTSA complaint #823295 — an unverified report by a vehicle owner.

Alexandria, VA

STRUCTURE:BODY:DOOR

MOLDING OVER DRIVER'S DOOR IS BROKEN.

NHTSA complaint #515630 — an unverified report by a vehicle owner.

Alexandria, VA

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

KNOCKING NOISE IN ENGINE AREA.

NHTSA complaint #515630 — an unverified report by a vehicle owner.

Alexandria, VA

STRUCTURE:BODY:HOOD

THE HOOD ROD CLIP BROKE.

NHTSA complaint #515630 — an unverified report by a vehicle owner.

Alexandria, VA

STRUCTURE:BODY

DRIVER'S SIDE VISOR CLIP BROKEN AND REPLACED.

NHTSA complaint #515630 — an unverified report by a vehicle owner.

Alexandria, VA

VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

WHEN DEFROST AND LIGHTS ARE TURNED ON, THE GAS GAUGE READS WAY PAST FULL, TEMPERATURE GAUGE GOES TO RED, CLOCK STOPS, AND SOMETIMES DASH LIGHTS DO NOT COME ON.

NHTSA complaint #515630 — an unverified report by a vehicle owner.

Alexandria, VA

POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT

TRANSAXLE REPLACED DUE TO LEAKAGE.

NHTSA complaint #515630 — an unverified report by a vehicle owner.

West Decatur, PA Fire

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

EXHAUST SYSTEM - EGR VALVE: WHILE DRIVING UP A HILL BEGAN TO SMELL FUMES, SMOKE STARTED TO COME FROM VEHICLE. THE VEHICLE LOST POWER AND DRIVER NOTICED THAT THE VEHICLE WAS ON FIRE.

NHTSA complaint #812295 — an unverified report by a vehicle owner.

Milpitas, CA

EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

MANUAL INDICATES HOW TO CHECK THE TRANSMISSION OIL LEVEL BY LOOSENING AND REMOVING THE OIL FILLER BOLT AND USE YOUR FINGER TO FEEL INSIDE THE HOLE TO SEE IF THE OIL LEVEL IS AT THE BOTTOM EDGE OF THE HOLE WHICH IS INCORRECT. THE AREA IN TH

NHTSA complaint #515862 — an unverified report by a vehicle owner.

LOS Angeles, CA

SUSPENSION:FRONT

VEHICLE PULLS TO RIGHT.

NHTSA complaint #508560 — an unverified report by a vehicle owner.

LOS Angeles, CA

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

ALTERNATOR/GENERATOR PROBLEMS.

NHTSA complaint #508560 — an unverified report by a vehicle owner.

King OF PR, PA

VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE

HEATER CORE FAILED, CAUSING HOT FLUID TO POUR FROM UNDER DASH.

NHTSA complaint #502730 — an unverified report by a vehicle owner.

Brooklyn, MI Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

VEHICLE FIRE. (OHIO STATE POLICE REPORT)

NHTSA complaint #506687 — an unverified report by a vehicle owner.

Toms River, NJ

ENGINE AND ENGINE COOLING:COOLING SYSTEM

COOLANT SYSTEM VALVE FAILED, CAUSING COOLANT TO LEAK INTO PASSENGER COMPARTMENT.

NHTSA complaint #501870 — an unverified report by a vehicle owner.

Baltimore, MD

VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE

(RECALL)TOOK THE CAR IN TO BE REPAIRED AND THE DEALER GAVE HIM A HARD TIME WITH TRYING TO CHARGE FOR A DIAGNOSIS. HEATER CORE RECALL 94V103000.

NHTSA complaint #985829 — an unverified report by a vehicle owner.

Deruyter, NY

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

THE B+ WIRE BECOMES VERY HOT AND CAUSES THE ALTERNATOR TO BURN.

NHTSA complaint #985612 — an unverified report by a vehicle owner.

Manitowoc, WI

POWER TRAIN:MANUAL TRANSMISSION

TRANSMISSION FAILED TWICE AFTER RECALL. *DSH

NHTSA complaint #501410 — an unverified report by a vehicle owner.

Albuquerqu, NM

VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT

HEATER CONTROL VALVE REPLACED PRIOR TO RECALL.

NHTSA complaint #501467 — an unverified report by a vehicle owner.

Lincoln, 00 Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

WHILE DRIVING CAR CAUGHT ON FIRE UNDER THE HOOD. PLEASE DESCR0831000AILS.

NHTSA complaint #979543 — an unverified report by a vehicle owner.