FaultScore

Hyundai Excel recalls

NHTSA has issued 15 recalls covering the Hyundai Excel. A recall repair is always free, however old the car is.

Check your own car by VIN

Recalls apply to specific build ranges, so a recall listed here may or may not cover your particular vehicle. NHTSA's free VIN lookup is the authority: nhtsa.gov/recalls.

1989 Hyundai Excel Campaign 94V103000 6 Jun 1994

VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE

THE HEATER CONTROL VALVE STEM DOES NOT MEET THE MATERIAL SPECIFICATIONS. HIGH COOLANT TEMPERATURES CAN CAUSE THE STEM TO LEAK.

Risk: THIS CAN RESULT IN A BURN INJURY TO THE FRONT SEAT PASSENGER'S FEET AND LEGS.

Remedy: DEALERS WILL INSPECT AND REPLACE DEFECTIVE VALVE STEMS.

1988 Hyundai Excel Campaign 94V103000 6 Jun 1994

VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE

THE HEATER CONTROL VALVE STEM DOES NOT MEET THE MATERIAL SPECIFICATIONS. HIGH COOLANT TEMPERATURES CAN CAUSE THE STEM TO LEAK.

Risk: THIS CAN RESULT IN A BURN INJURY TO THE FRONT SEAT PASSENGER'S FEET AND LEGS.

Remedy: DEALERS WILL INSPECT AND REPLACE DEFECTIVE VALVE STEMS.

1994 Hyundai Excel Campaign 94V090000 11 May 1994

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

IN SOME VEHICLES, THE MANUFACTURER'S PROTECTIVE INTERNAL COATING OF THE ELECTRONIC CRANK ANGLE SENSOR DOES NOT MEET SPECIFICATIONS, WHICH CAN CAUSE AN OPEN CIRCUIT AT HIGH OPERATING TEMPERATURES. THIS CAN CAUSE THE VEHICLE TO STALL.

Risk: ENGINE STALLING HAS THE POTENTIAL TO RESULT IN A VEHICLE CRASH IF IT OCCURS WHILE THE VEHICLE IS MOVING.

Remedy: DEALERS WILL INSPECT THE CRANK ANGLE SENSOR TO DETERMINE WHETHER THE SENSOR IS INVOLVED IN THE RECALL, AND REPLACE ANY SENSOR FOUND WITH THE DEFECTIVE INTERNAL COATING.

1990 Hyundai Excel Campaign 93V192000 23 Nov 1993

FUEL SYSTEM, GASOLINE

THE VEHICLES FAILED THE LATERAL MOVING BARRIER IMPACT TEST REQUIREMENTS OF FMVSS 301, "FUEL SYSTEM INTEGRITY." THE FUEL LEAKAGE FROM THE GAS TANK EXCEEDED THE MAXIMUM ALLOWABLE AMOUNT OF SPILLAGE.

Risk: IN THE EVENT OF AN ACCIDENT, THE FUEL SPILLAGE CAN RESULTIN A FIRE IF EXPOSED TO A SOURCE OF IGNITION.

Remedy: HYUNDAI HAS DEVELOPED AN APPROPRIATE COUNTERMEASURE THAT WILL COMPLY WITH ALL REQUIREMENTS OF FMVSS 301.

1994 Hyundai Excel Campaign 93V192000 23 Nov 1993

FUEL SYSTEM, GASOLINE

THE VEHICLES FAILED THE LATERAL MOVING BARRIER IMPACT TEST REQUIREMENTS OF FMVSS 301, "FUEL SYSTEM INTEGRITY." THE FUEL LEAKAGE FROM THE GAS TANK EXCEEDED THE MAXIMUM ALLOWABLE AMOUNT OF SPILLAGE.

Risk: IN THE EVENT OF AN ACCIDENT, THE FUEL SPILLAGE CAN RESULTIN A FIRE IF EXPOSED TO A SOURCE OF IGNITION.

Remedy: HYUNDAI HAS DEVELOPED AN APPROPRIATE COUNTERMEASURE THAT WILL COMPLY WITH ALL REQUIREMENTS OF FMVSS 301.

1991 Hyundai Excel Campaign 93V192000 23 Nov 1993

FUEL SYSTEM, GASOLINE

THE VEHICLES FAILED THE LATERAL MOVING BARRIER IMPACT TEST REQUIREMENTS OF FMVSS 301, "FUEL SYSTEM INTEGRITY." THE FUEL LEAKAGE FROM THE GAS TANK EXCEEDED THE MAXIMUM ALLOWABLE AMOUNT OF SPILLAGE.

Risk: IN THE EVENT OF AN ACCIDENT, THE FUEL SPILLAGE CAN RESULTIN A FIRE IF EXPOSED TO A SOURCE OF IGNITION.

Remedy: HYUNDAI HAS DEVELOPED AN APPROPRIATE COUNTERMEASURE THAT WILL COMPLY WITH ALL REQUIREMENTS OF FMVSS 301.

1992 Hyundai Excel Campaign 93V192000 23 Nov 1993

FUEL SYSTEM, GASOLINE

THE VEHICLES FAILED THE LATERAL MOVING BARRIER IMPACT TEST REQUIREMENTS OF FMVSS 301, "FUEL SYSTEM INTEGRITY." THE FUEL LEAKAGE FROM THE GAS TANK EXCEEDED THE MAXIMUM ALLOWABLE AMOUNT OF SPILLAGE.

Risk: IN THE EVENT OF AN ACCIDENT, THE FUEL SPILLAGE CAN RESULTIN A FIRE IF EXPOSED TO A SOURCE OF IGNITION.

Remedy: HYUNDAI HAS DEVELOPED AN APPROPRIATE COUNTERMEASURE THAT WILL COMPLY WITH ALL REQUIREMENTS OF FMVSS 301.

1993 Hyundai Excel Campaign 93V192000 23 Nov 1993

FUEL SYSTEM, GASOLINE

THE VEHICLES FAILED THE LATERAL MOVING BARRIER IMPACT TEST REQUIREMENTS OF FMVSS 301, "FUEL SYSTEM INTEGRITY." THE FUEL LEAKAGE FROM THE GAS TANK EXCEEDED THE MAXIMUM ALLOWABLE AMOUNT OF SPILLAGE.

Risk: IN THE EVENT OF AN ACCIDENT, THE FUEL SPILLAGE CAN RESULTIN A FIRE IF EXPOSED TO A SOURCE OF IGNITION.

Remedy: HYUNDAI HAS DEVELOPED AN APPROPRIATE COUNTERMEASURE THAT WILL COMPLY WITH ALL REQUIREMENTS OF FMVSS 301.

1989 Hyundai Excel Campaign 93V167000 4 Oct 1993

POWER TRAIN:MANUAL TRANSMISSION

THE MANUAL TRANSMISSIONS MAY LOCK UP FROM INSUFFICIENT LUBRICATION OF THE GEARS IN THE TRANSMISSION CASE. THIS CAN CAUSE THE DRIVE WHEELS TO SEIZE AND THE VEHICLE TO COME TO A SUDDEN STOP.

Risk: SUDDEN STOPS WITHOUT PRIOR WARNING CAN CAUSE VEHICLEOCCUPANTS TO BE THROWN AROUND IN THE CAR, AND CAUSE LOSS OF VEHICLE CONTROLWHICH COULD RESULT IN AN ACCIDENT.

Remedy: HYUNDAI WILL PERFORM A COST FREE TRANSMISSION OIL CHANGE.

1988 Hyundai Excel Campaign 93V167000 4 Oct 1993

POWER TRAIN:MANUAL TRANSMISSION

THE MANUAL TRANSMISSIONS MAY LOCK UP FROM INSUFFICIENT LUBRICATION OF THE GEARS IN THE TRANSMISSION CASE. THIS CAN CAUSE THE DRIVE WHEELS TO SEIZE AND THE VEHICLE TO COME TO A SUDDEN STOP.

Risk: SUDDEN STOPS WITHOUT PRIOR WARNING CAN CAUSE VEHICLEOCCUPANTS TO BE THROWN AROUND IN THE CAR, AND CAUSE LOSS OF VEHICLE CONTROLWHICH COULD RESULT IN AN ACCIDENT.

Remedy: HYUNDAI WILL PERFORM A COST FREE TRANSMISSION OIL CHANGE.

1989 Hyundai Excel Campaign 91V225000 31 Dec 1991

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

DETERIORATION OF THE REED VALVE SUBASSEMBLY MAY LEAD TO A MALFUNCTION WITHIN THE SECONDARY AIR SUPPLY PORTION OF THE EMISSION CONTROL SYSTEM. THE SCREWS WHICH ATTACH THE REEDS TO THE REED VALVE SUBASSEMBLY MAY RUST, AND IF THE RUSTING BECOMES SEVERE, THE SCREW HEADS WILL ERODE AND ALLOW THE REEDS TO SEPARATE FROM THE REED VALVE SUBASSEMBLY. CORROSION MAY ALSO OCCUR ON THE REED VALVE SUBASSEMBLY, DEFORMING THE REED SEATS AND PREVENTING THE REEDS FROM CLOSING PROPERLY. SEPARATION OF THE REEDS FROM THE REED VALVE SUBASSEMBLY OR IMPROPER CLOSING OF THE REEDS ALLOW HOT EXHAUST GASES TO FLOW BACKWARD INTO THE PLASTIC SECONDARY AIR FILTER CASE WHEN THE VEHICLE IS BEING DRIVEN. THESE HOT EXHAUST GASES MAY MELT THE SECONDARY PLASTIC AIR FILTER CASE.

Risk: THE MELTING PLASTIC AIR FILTER CASE MAY LEAD TO A FIREIN THE ENGINE COMPARTMENT.

Remedy: REPLACE THE REED VALVE SUBASSEMBLY WITH ONE WHOSE METAL COMPONENTS ARE FABRICATED FROM CORROSION RESISTANT STAINLESS STEEL.

1988 Hyundai Excel Campaign 91V225000 31 Dec 1991

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

DETERIORATION OF THE REED VALVE SUBASSEMBLY MAY LEAD TO A MALFUNCTION WITHIN THE SECONDARY AIR SUPPLY PORTION OF THE EMISSION CONTROL SYSTEM. THE SCREWS WHICH ATTACH THE REEDS TO THE REED VALVE SUBASSEMBLY MAY RUST, AND IF THE RUSTING BECOMES SEVERE, THE SCREW HEADS WILL ERODE AND ALLOW THE REEDS TO SEPARATE FROM THE REED VALVE SUBASSEMBLY. CORROSION MAY ALSO OCCUR ON THE REED VALVE SUBASSEMBLY, DEFORMING THE REED SEATS AND PREVENTING THE REEDS FROM CLOSING PROPERLY. SEPARATION OF THE REEDS FROM THE REED VALVE SUBASSEMBLY OR IMPROPER CLOSING OF THE REEDS ALLOW HOT EXHAUST GASES TO FLOW BACKWARD INTO THE PLASTIC SECONDARY AIR FILTER CASE WHEN THE VEHICLE IS BEING DRIVEN. THESE HOT EXHAUST GASES MAY MELT THE SECONDARY PLASTIC AIR FILTER CASE.

Risk: THE MELTING PLASTIC AIR FILTER CASE MAY LEAD TO A FIREIN THE ENGINE COMPARTMENT.

Remedy: REPLACE THE REED VALVE SUBASSEMBLY WITH ONE WHOSE METAL COMPONENTS ARE FABRICATED FROM CORROSION RESISTANT STAINLESS STEEL.

1990 Hyundai Excel Campaign 90V053000 15 Mar 1990

WHEELS:HUBCAP/COVER

LOCK WASHER LOCATED UNDER THE NUT THAT SECURES THE FRONT HUB TO THE DRIVE SHAFT MAY HAVE HAD IMPROPER HEAT TREATMENT AND COULD CRACK.

Risk: THIS COULD CAUSE WHEEL BEARING FREEPLAY AND COULD RESULT IN BEARING DAMAGE, AND POSSIBLE LOSS OF VEHICLE CONTROL THROUGH WHEEL FAILURE.

Remedy: REPLACE LOCK WASHER ON EACH FRONT WHEEL AND REPAIR AREA AROUND LOCK WASHER AS NECESSARY.

1989 Hyundai Excel Campaign 89V100000 19 Jun 1989

VEHICLE SPEED CONTROL

IF CRUISE CONTROL MAIN SWITCH IS IN THE ON POSITION WHEN ENGINE IS STARTED, SYSTEM CAN BE AFFECTED BY A SHORT DURATION VOLTAGE DROP CAUSED BY OPTIONAL HI-POWER (H340) RADIO.

Risk: THIS COULD CAUSE ERRATIC CRUISE CONTROL OPERATION, WHICHCOULD RESULT IN AN ACCIDENT.

Remedy: REPLACE ELECTRONIC CONTROL MODULE.

1988 Hyundai Excel Campaign 89V100000 19 Jun 1989

VEHICLE SPEED CONTROL

IF CRUISE CONTROL MAIN SWITCH IS IN THE ON POSITION WHEN ENGINE IS STARTED, SYSTEM CAN BE AFFECTED BY A SHORT DURATION VOLTAGE DROP CAUSED BY OPTIONAL HI-POWER (H340) RADIO.

Risk: THIS COULD CAUSE ERRATIC CRUISE CONTROL OPERATION, WHICHCOULD RESULT IN AN ACCIDENT.

Remedy: REPLACE ELECTRONIC CONTROL MODULE.

Hyundai Excel recalls in Canada

Transport Canada runs its own recall programme. Its campaigns do not always mirror the American ones, so a Canadian owner reading a US-only list is reading about a different car than the one on their driveway.

1990 Hyundai Excel Recall 1993176 30 Dec 1993 36,660 units in Canada

Fuel System

THESE VEHICLES DO NOT COMPLY WITH C.M.V.S.S. 301 - FUEL SYSTEM INTEGRITY. IN A DRIVER'S SIDE IMPACT THE REAR LEFT-HAND SPRING SEAT COULD PUNCTURE THE FUEL TANK. CORRECTION: A SPRING SEAT PROTECTOR WILL BE INSTALLED ON AFFECTED VEHICLES TO ENSURE COMPLIANCE WITH THE STANDARD.

1994 Hyundai Excel Recall 1993176 30 Dec 1993 36,660 units in Canada

Fuel System

THESE VEHICLES DO NOT COMPLY WITH C.M.V.S.S. 301 - FUEL SYSTEM INTEGRITY. IN A DRIVER'S SIDE IMPACT THE REAR LEFT-HAND SPRING SEAT COULD PUNCTURE THE FUEL TANK. CORRECTION: A SPRING SEAT PROTECTOR WILL BE INSTALLED ON AFFECTED VEHICLES TO ENSURE COMPLIANCE WITH THE STANDARD.

1991 Hyundai Excel Recall 1993176 30 Dec 1993 36,660 units in Canada

Fuel System

THESE VEHICLES DO NOT COMPLY WITH C.M.V.S.S. 301 - FUEL SYSTEM INTEGRITY. IN A DRIVER'S SIDE IMPACT THE REAR LEFT-HAND SPRING SEAT COULD PUNCTURE THE FUEL TANK. CORRECTION: A SPRING SEAT PROTECTOR WILL BE INSTALLED ON AFFECTED VEHICLES TO ENSURE COMPLIANCE WITH THE STANDARD.

1992 Hyundai Excel Recall 1993176 30 Dec 1993 36,660 units in Canada

Fuel System

THESE VEHICLES DO NOT COMPLY WITH C.M.V.S.S. 301 - FUEL SYSTEM INTEGRITY. IN A DRIVER'S SIDE IMPACT THE REAR LEFT-HAND SPRING SEAT COULD PUNCTURE THE FUEL TANK. CORRECTION: A SPRING SEAT PROTECTOR WILL BE INSTALLED ON AFFECTED VEHICLES TO ENSURE COMPLIANCE WITH THE STANDARD.

1993 Hyundai Excel Recall 1993176 30 Dec 1993 36,660 units in Canada

Fuel System

THESE VEHICLES DO NOT COMPLY WITH C.M.V.S.S. 301 - FUEL SYSTEM INTEGRITY. IN A DRIVER'S SIDE IMPACT THE REAR LEFT-HAND SPRING SEAT COULD PUNCTURE THE FUEL TANK. CORRECTION: A SPRING SEAT PROTECTOR WILL BE INSTALLED ON AFFECTED VEHICLES TO ENSURE COMPLIANCE WITH THE STANDARD.

1989 Hyundai Excel Recall 1991176 30 Dec 1991 46,572 units in Canada

Engine

NOTE: ALL 1988-89 EXCEL VEHICLES SOLD IN CANADA. THE REED VALVE SUBASSEMBLY CONTAINED WITHIN THE AIR CONTROL VALVE COULD FAIL DUE TO CORROSION ALLOWING THE HOT EXHAUST GASES TO FLOW BACKWARD INTO THE PLASTIC SECONDARY AIR FILTER CASE WHEN THE VEHICLE IS BEING DRIVEN. THESE HOT GASES MAY MELT THE SECONDARY AIR FILTER CASE AND COULD RESULT IN AN ENGINE COMPARTMENT FIRE. CORRECTION: REED VALVE SUBASSEMBLY WILL BE REPLACED.

1988 Hyundai Excel Recall 1991176 30 Dec 1991 46,572 units in Canada

Engine

NOTE: ALL 1988-89 EXCEL VEHICLES SOLD IN CANADA. THE REED VALVE SUBASSEMBLY CONTAINED WITHIN THE AIR CONTROL VALVE COULD FAIL DUE TO CORROSION ALLOWING THE HOT EXHAUST GASES TO FLOW BACKWARD INTO THE PLASTIC SECONDARY AIR FILTER CASE WHEN THE VEHICLE IS BEING DRIVEN. THESE HOT GASES MAY MELT THE SECONDARY AIR FILTER CASE AND COULD RESULT IN AN ENGINE COMPARTMENT FIRE. CORRECTION: REED VALVE SUBASSEMBLY WILL BE REPLACED.

1990 Hyundai Excel Recall 1990072 18 May 1990 1,837 units in Canada

Suspension

THE LOCK WASHER LOCATED UNDER THE NUT THAT SECURES THE FRONT HUB TO THE DRIVESHAFT MAY CRACK DUE TO IMPROPER HEAT TREATMENT. THIS COULD RESULT IN WHEEL BEARING FREEPLAY AND BEARING DAMAGE WITH POSSIBLE WHEEL LOCK-UP OR BRAKE CALIPER KNOCKBACK. CORRECTION: WASHER WILL BE REPLACED NOTE: ALL UNITS HAVE BEEN CORRECTED.

1986 Hyundai Excel Recall 1988089 24 Jun 1988 10,546 units in Canada

Steering

NOTE: 5 DOOR MODELS ONLY. THE LOWER STEERING COLUMN U-JOINT (COUPLER) BOLT MAY HAVE INSUFFICIENT TORQUE AND COULD LOOSEN. THIS COULD RESULT IN LOSS OF STEERING AND A VEHICLE CRASH WITHOUT PRIOR WARNING. CORRECTION: LOWER STEERING COLUMN COUPLER BOLT WILL BE REPLACED AND TORQUED.

1986 Hyundai Excel Recall 1987127 27 Nov 1987 34,650 units in Canada

Brakes

THE POSSIBILITY EXISTS THAT UNDER CERTAIN BRAKING CONDITIONS, FRONT BRAKE FADE MAY OCCUR,THUS REDUCING BRAKING EFFECTIVENESS. CORRECTION: IMPROVED SEMI-METALLIC BRAKE PADS WILL BE INSTALLED.

1987 Hyundai Excel Recall 1987127 27 Nov 1987 34,650 units in Canada

Brakes

THE POSSIBILITY EXISTS THAT UNDER CERTAIN BRAKING CONDITIONS, FRONT BRAKE FADE MAY OCCUR,THUS REDUCING BRAKING EFFECTIVENESS. CORRECTION: IMPROVED SEMI-METALLIC BRAKE PADS WILL BE INSTALLED.

1986 Hyundai Excel Recall 1986044 18 Apr 1986 6,127 units in Canada

Fuel System

THE FUEL RETURN TUBE CLIP MAY HAVE BEEN INCORRECTLY INSTALLED ALLOWING THE FUEL RETURN HOSE TO CONTACT EITHER THE DISTRIBUTOR HIGH TENSION CABLE OR THE E.G.R. VALVE. THIS COULD, OVER TIME, RESULT IN WEAR AND EVENTUAL LEAKAGE AT THE FUEL HOSE. THE FUEL LEAKAGE COULD RESULT IN AN UNDERHOOD FIRE. V.I.N. RANGE S.O.P. TO KMHLA31J1GU040086

1986 Hyundai Excel Recall 1986033 29 Mar 1986 16,419 units in Canada

THE COTTER PIN THAT RETAINS THE BRAKE CLEVIS PIN MAY HAVE BEEN OMITTED OR INCORRECTLY INSTALLED. IF THE COTTER PIN WAS OMITTED OR IF IT WERE TO FALL OUT OF THE CLEVIS PIN,THE VEHICLES' BRAKES WOULD BE SUBJECT TO FAILURE WITHOUT WARNING.

Source: Transport Canada Vehicle Recalls Database.