2016 Hyundai Sonata engine problems

ENGINE

My Sonata 2016 suddenly lit up the Check Engine icon, which was blinking. It is available for inspection request, as it's in the shop right now. Added 2 qts of oil just to be safe. Was hoping the light would go away in the morning. It didn't. The car was sputtering and jerking while I was attempting to get where I was going, so I drove a little slower so it wouldn't stall out, which would have caused someone behind me to crash into me if it stopped suddenly. My mechanic said it was engine failure, possibly due to oil burning. Hyundai Dealer told me there is no recall for this issue, but my mechanic said there had been. I was never notified of such, and when I called them, they said that there was no recall, and she acted like she had never heard of the problem. I find that amazing, since on your website, there are some 717 claims of the same problem.

NHTSA complaint #11756308 — an unverified report by a vehicle owner.

ENGINE

My 2016 Hyundai Sonata (VIN: [XXX]) has a serious safety issue involving excessive engine oil consumption. The vehicle loses oil rapidly between changes and requires frequent top‑offs to avoid engine damage. This creates a risk of sudden engine failure while driving. The dealership, South Charlotte Hyundai (10518 Cadillac Street, Pineville, NC 28134), refused to perform Hyundai’s official oil‑consumption test. Instead, they told me to pay $750 for a combustion cleaning and stated it would not fix the underlying problem. They would not document the refusal or provide any testing. I contacted Hyundai Corporate multiple times: • May 21, 2026 – Executive Office complaint submitted • June 3, 2026 – Follow‑up sent • June 29, 2026 – Regional escalation sent My Hyundai case number is XXX. As of XXX Hyundai has not responded to any of my Executive Office or Regional escalations. Only Customer Care replied with a template denial and no investigation. I have been waiting over two months with no action from Hyundai Corporate. I am reporting this because the manufacturer has not addressed a safety‑related defect, the dealership refused required testing, and the vehicle continues to consume oil abnormally. I am requesting NHTSA’s assistance in documenting this defect and Hyundai’s lack of response. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11755304 — an unverified report by a vehicle owner.

ENGINE

Cylinder 3 misfire code and rough idle/driving car tries to stall out, engine is consuming a quart of oil every 500 miles and has 30psi compression in cylinder 3. Car only has 129k miles

NHTSA complaint #11750150 — an unverified report by a vehicle owner.

ENGINE

My 2016 Hyundai Sonata 2.4L suffered an in-transit engine failure and entered emergency limp mode with an active P1326 rod bearing defect code, which is a recognized fire and safety hazard under NHTSA mandates. Service Campaign 953 was successfully completed on August 12, 2019, qualifying the vehicle for a lifetime settlement engine replacement. Walser Hyundai Brooklyn Park (RO #257457) has issued an administrative denial based solely on a prior-salvage title flag from a cosmetic theft recovery. The manufacturer is actively stalling a court-ordered federal safety recall remedy based on an administrative title brand, despite the engine compartment being structurally original and undamaged. Hyundai Corporate Case #42869828 is open but unresolved.

NHTSA complaint #11749029 — an unverified report by a vehicle owner.

ENGINE

The contact owns a 2016 Hyundai Sonata. The contact stated that while driving approximately 60 MPH, the vehicle suddenly shut off with the message "HEV System Failure" displayed. The driver safely pulled over to the side of the road and restarted the vehicle. A towing truck arrived on the scene and reset the diagnostic codes before towing the vehicle. The vehicle was towed to the local dealer. The dealer retrieved several diagnostic trouble codes; however, the dealer was unable to determine the cause of the failure. The vehicle was test-driven but the failure was not duplicated. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was approximately 149,000.

NHTSA complaint #11744248 — an unverified report by a vehicle owner.

ENGINE

After the emissions 9c2 recall car hesitant when changing an Hyundai has knowledgement of the problem but don’t have a fix

NHTSA complaint #11743836 — an unverified report by a vehicle owner.

ENGINE

Went from 65 and dropped down to 40 going up grades on the freeway. Started shaking, check engine light went on and electric battery disappeared from dash. Got to top of grade, went back to normal. Problem repeated on next grades. Car had just left dealership lot an hour prior where it was safety inspected and they said all was fine. Took back to dealership for inspection and they said that there were no codes showing for what happened and all was well with the vehicle, when obviously it was not.

NHTSA complaint #11741506 — an unverified report by a vehicle owner.

ENGINE

The following mandatory software update was performed on my vehicle: ECU SOFTWARE UPDATE FOR THETA II EMISSIONS IMPROVEMENT (SERVICE CAMPAIGN 9C2). After this update my vehicle drivetrain is quite erratic. In particular when the engine is cold it appears to jerk even when in Parking gear position. When cold the drivetrain experiences erratic gear shifts. This provides little confidence when driving and could result in safety issues when merging into traffic. Once the engine has reached its normal operating temperature it still makes occasional gear shift that are jerky and probably not good for the transmission. This vehicle had a very smooth transmission prior to the ECU software update, now I am hesitant when I need to merge into traffic, since I am not sure it will select the correct gear when accelerating. I have reported this to the dealership and Hyundai corporate service center and both indicate that when the engine is cold that the drivetrain can act strange, but once it is up to temperature it should be smooth. I have looked on the web and noticed multiple Hyundai owners with similar engines reporting the same issue after this software update. Hyundai may have satisfied the EPA requirements with this software, but they may have a created a safety issue for the vehicle operator and their passengers.

NHTSA complaint #11738811 — an unverified report by a vehicle owner.

ENGINE

After completion of Hyundai Service Campaign 9C2, my 2016 Hyundai Sonata SE is very difficult to drive at low RPMs. Cold start its sluggish and jerks and driving uphill feels like transmission slipping but is not. An additional update to the ECM needs to be conducted ASAP.

NHTSA complaint #11737818 — an unverified report by a vehicle owner.

ENGINE

My 2016 Hyundai Sonata is experiencing severe oil consumption due to a known Hyundai engine defect. The engine burns oil rapidly and loses more than a quart between oil changes. This creates a safety hazard because the engine can stall, seize, or fail while driving. The Hyundai dealership did NOT perform the official Hyundai oil-consumption test. They only checked the dipstick, noted the oil was low, and submitted a request for a paid combustion cleaning. Hyundai declined to pay for the cleaning, and the dealership is refusing to perform the required oil-consumption test unless I pay $750.00. Hyundai Corporate also refused to authorize the test, stating the vehicle is out of warranty, even though this is a known engine defect affecting many Hyundai vehicles. Without the official test, Hyundai will not review the engine defect or consider a goodwill engine replacement. This is a safety issue because the engine can fail without warning. The dealership and Hyundai are refusing to perform the required diagnostic test unless I pay $750, and refusing to review the defect without that test.

NHTSA complaint #11737409 — an unverified report by a vehicle owner.

ENGINE

This vehicle has a major engine flaw; Hyundai USA KNOWS about it, and STILL will not issue a recall for EXCESSIVE OIL CONSUMPTION. First episode: October 2023 at 86,371 miles. Dealership replaced leaking valve cover gasket and changed woefully-soiled spark plugs. Still under manufacturer warranty, but I paid the balance. Second episode: FOUR MONTHS LATER (Feb. 2024; 89,078 miles), another limp mode and Check Engine lamp. The spark plugs are soiled again with oil, so the dealership changes the spark plugs again, instead of addressing the underlying issue - Excessive oil consumption. Still under warranty, yet I pay the bill...AGAIN. Episode Three: October 04, 2024. Hyundai Sonata goes into limp mode again with CHECK ENGINE LIGHT illuminating – cylinder 1 was misfiring. All spark plugs fouled again; all spark plugs replaced. Valve cover gasket was leaking, so that was replaced as well. Yup, I paid for the repairs out-of-pocket. Episode Four: May 02, 2025. Vehicle goes into limp mode again, with CHECK ENGINE LIGHT turning on. Another spark plug fouled up, so it was replaced. Ignition coil replaced as well. Episode Five: June 19, 2025. Limp mode and Check Engine Lamp illuminates yet again, so Hyundai of North Charleston (SC) initiates an oil consumption test. "...[3.5 quarts of] oil consumption is excessive...", yet Hyundai denies everything. Hyundai is actually admitting to an underlying issue but offers ZERO assistance.

NHTSA complaint #11734985 — an unverified report by a vehicle owner.

ENGINE

Our Car is 2016 with 97000 miles with engine failure. Previous driving noticed the Engine will slow down suddenly at times. Preston Hyundai Dealer says bad engine cylinder $6000 is a fire hazzard and needs new engine. I see Hyundai sold 199000 2016 Sonatas and replaced 129000 bad engines. They gave a 120000 mile warranty to the 2016 cars. Hyundai said my car in not on the recall list so they will not pay for an engine. The dealer said the engine rods look okay. An engine should last longer than 97000 miles! Please help! [XXX] [XXX] [XXX] My INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11732330 — an unverified report by a vehicle owner.

ENGINE

While driving my car with no warning light or any type of sound just cut off engine while driving. I was on busy highway going slightly uphill and was almost rear ended causing car behind me to swerve to avoid hitting me swerving to other lane and almost colliding into another car. I was able to get to middle divider almost but back end of my car sticking out in #2 lane. I was stuck in car for about 10 minutes then got across Street to sidewalk. There was no warning, no smoke etc prior to engine cutting off. Everything still works lights, a/c, radio etc . Engine tries to turn over but then slowly dies out like a battery issue however I have a 2 year old battery and when I charge it or try to jump start it it doesn't start also everything else powers on. I have had it stall 2 times before on L.A. freeway in which I somehow was able to cross over 4 lanes coasting to side of freeway. And at that time was sideswipped by another vehicle to front of car and car kept going and I really didn't have time to think about that while just trying to maneuver safely to side of freeway. The 1 and 2nd time it stalled it did restart after about 10 min. But this 3rd time it hasn't started again. The most recent incident was4/15/26. Another issue is the massive amounts of oil it consumes. I put in 2 quarts a week . But there is never oil leaking on driveway or anywhere its parked so where is oil going. I've had it checked several times and they said that these cars burn through oil and I also told Hyundai dealer about both issue and nothing was ever done. My s Check engine came on and I took in to shop and picked it up after paying alot of money and light was off but about a week later on. Took it back and pick up and lights off running good another couple thousand again. And on and off just randomly and auto mechanic shop said I would need to take to hyundai dealer to see whats happening. Called and told them never heard back. I have more pic of repairs but couldn't load more

NHTSA complaint #11732489 — an unverified report by a vehicle owner.

ENGINE

I am writing about my concerns on a 2016 Hyundai Sonata SE that I purchased for my daughter in October 2023. After purchasing I took it to my local Hyundai dealer to have it checked out. It was one of the cars that came with a lifetime warranty for the rods DO TO A DEFECT.On January 2024 my daughter was driving on the freeway when all of a sudden it just stopped accelerating and when checked it was a Knock sensor detection system. The dealer took it in and inspected and said it was a defective sensor and replaced it.This made me uncomfortable as I felt the sensor did its job and it was just a matter of time before the rod blew through.During the next few months it became very apparent that the car was going through unbelievable amounts of oil.It had a ticking so we replaced all the spark plugs and noticed oil saturating the plugs and realized a leak in the valve cover gasket which was also replaced.We thought this might be the cause but no oil was on the ground and nowhere on the engine.I just thought it was burning oil but no indicator lights were going off. The car could have no oil and it would not let us know. She's lucky to drive 300 miles a month.She has complained of a strong gas oder and we replaced 2 gas caps and went back to the Hyundai dealer.They told us there's a problem with the fuel filter and pump.If we pay $273 of inspections it might cover it if it's a failing part, and when I did the oil change the car was very low on oil despite the fact that we check it monthly and put 3 quarts of oil in the car.Her car is consuming 3-4 quarts of oil per every 250 miles.This could cause her engine to fail and possibly throw a rod which given the fact she has already taken out one Knock sensor it is just waiting to happen.So as oil disappears every few hundred miles without a warning the engine locks up and if a rod punches through onto the exhaust this can cause it to stall and potentially catch on fire especially when it wreaks of gas from the fuel filter.

NHTSA complaint #11731891 — an unverified report by a vehicle owner.

ENGINE

I have a car covered by the Theta II Settlement. Engine, fuel system. Metal shavings found in oil and oil is diluted with fuel and oil if overfilled 1 inch above full mark on dipstick upon pickup from dealership. The vehicle is available for inspection at my residence; however, it is currently grounded as a known safety hazard. The vehicle is exhibiting symptoms of imminent engine failure (audible knocking, P0011 code, and oil dilution). Despite being shown evidence of this(photo and video of oil overfill and watery viscosity) , the manufacturer instructed me to continue operating the vehicle, placing myself, and other drivers at risk of a high-speed collision or vehicle fire. The symptoms (P0011 code and engine noise) were confirmed by an independent mechanic on March 25th 2026. However, during the official Bearing Clearance Test (BCT), the dealership intentionally overfilled the engine oil by 3 quarts (documented via photograph) to muffle mechanical noise and artificially pass the diagnostic and issued a pass on all inspections despite the oil hazard. Hyundai Corporate Case Manager Nikulmar Dhabi has admitted on record that the dealer was out of compliance by "being outside the standard notification time" yet they refuse to provide a safety-compliant remedy. Warning Symptoms & Appearance: Symptoms first appeared months ago when I repeatedly got a P0011 code, however On march 24th 2026 I received an engine light with a P0011 and the car going into limp mode while i drove. Warning signs included a persistent Check Engine Light (P0011) and audible metallic knocking. Upon checking the oil myself after the dealer "inspected" it, I discovered the oil was 3 quarts over the "Full" line, which is a deceptive practice used to mask rod bearing failure.

NHTSA complaint #11731963 — an unverified report by a vehicle owner.

ENGINE

I am submitting this complaint regarding Hyundai Motor America’s denial of my request for engine replacement assistance. I own a 2016 Hyundai Sonata Hybrid with approximately 106,000 miles. The vehicle experienced sudden engine failure while driving which put my daughter, in danger and is now inoperable. I still have a remaining loan balance, and the cost to replace the engine is significant. I am the second owner of this vehicle. Prior to my ownership, it was a government vehicle. Hyundai requested maintenance records from before I purchased the vehicle; however, I do not have access to those records, as they were not provided at the time of purchase. Since owning the vehicle, I have maintained it responsibly and submitted all available maintenance records from my period of ownership outside of work issued directly to the state. My request for assistance was denied based on a determination of “exceptional maintenance neglect.” I respectfully dispute/ disputed this conclusion. I do not believe the engine failure was due to neglect, and I was not provided with clear documentation or evidence supporting this determination.

NHTSA complaint #11731558 — an unverified report by a vehicle owner.

ENGINE

*Engine failure-needs a new engine *The car turned off while I was driving it on the freeway, I managed to steer the car to the shoulder, almost caused an extremely dangerous accident due to traffic and speed limit. *Took it to a Hyundai dealership in Irving, TX 3x about 3 years about excessive oil consumption, they ignored the requests for a solution. I stopped going to the dealership due to time constraints, and them not wanting to acknowledge the issue. The engine was consuming 2-3 quarts every 2 weeks. Finally the engine gave out last week. Car has around 153k miles but the issue started when the vehicle had around 100k miles . * Engine oil would turn on sometimes for a short time. I had several mechanics inspect the vehicle and all would tell me that it was just oil consumption due to a known issue with Hyundai engines.

NHTSA complaint #11731439 — an unverified report by a vehicle owner.

ENGINE

Burning oil

NHTSA complaint #11730324 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING

The contact owns a 2016 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, there was an abnormal odor inside the vehicle, with an abnormal sound coming from the engine compartment. No warning lights were illuminated. The failure had occurred on several occasions. The vehicle was taken to a dealer to be diagnosed; however, the dealer was unable to determine the cause of the failure. The vehicle was not repaired. The vehicle was taken to an independent mechanic, where it was diagnosed, and determined that oil was blowing out of the top of the engine. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 37,100.

NHTSA complaint #11728512 — an unverified report by a vehicle owner.

ENGINE

The failure involves the engine, which has seized (locked up) and is available for inspection upon request. The vehicle became unsafe when it stopped operating in traffic, creating a potential hazard to myself and others due to the sudden loss of power and inability to move the vehicle. The issue has been confirmed by both a dealership and an independent service center, both of which determined that the engine has failed and requires repair or replacement. The vehicle has also been inspected by the manufacturer as part of the claim process. There were no prior warning lights, messages, or indicators before the failure occurred.

NHTSA complaint #11728397 — an unverified report by a vehicle owner.

ENGINE

Engine siezed

NHTSA complaint #11725510 — an unverified report by a vehicle owner.

ENGINE

I contact the Hyundai dealer about my 2016 Hyundai sonata. for all I know those vehicles have recalls with engine failure/stalling due to premature rod bearing wear, fire risks from malfunctioning electric oil pumps. My car is having those exact problems with the abs lights being on and is also have problems with the VVT sprocket. And the oil I called Hyundai and they said my vehicle only has a recall with the JUNCTION BOX. But my car is unable to go over 60. And is unsafe to drive and the recalls with that type of model car is the same recalls I am having and soon as I've bought the car and had it for some time i am starting to have those problems so I would like to know what’s going on because it is unsafe and I can’t even drive my vehicle I also have a blinking check engine light. I’ve wanted to report this now incase risk of a fire because I’ve did my research and realize these cars that have these type of problems are known for catching on fire.

NHTSA complaint #11725141 — an unverified report by a vehicle owner.

ENGINE

This complaint is NOT related to the existing recall associated with this vehicle. The vehicle is experiencing a serious loss of power and acceleration issue. The car is unable to accelerate past approximately 60 mph. When pressing the accelerator fully, the vehicle does not respond or increase speed. While attempting to accelerate, the engine RPM increases and then suddenly drops repeatedly, causing the vehicle to struggle to maintain speed. This behavior is consistent and occurs during normal driving conditions. This creates a dangerous situation, especially when merging onto highways or attempting to accelerate in traffic, as the vehicle cannot respond when needed. The issue has occurred multiple times and makes the vehicle unsafe and unreliable to operate.

NHTSA complaint #11724931 — an unverified report by a vehicle owner.

ENGINE

Car burning oil and engine started knocking no warning lights ever came on prior to knocking noise. Brought to mechanic and engine has failed. Vehicle has less that 130,000 miles on it.

NHTSA complaint #11724966 — an unverified report by a vehicle owner.

ENGINE

code P1326 unable to accelerate, drive past 1st gear and knocking noise in engine area engine could stall out or lock up if problem is not fixed 3/14/2026- started engine light blinking warning light also code p1326 has had recalls for this particular car brand

NHTSA complaint #11724812 — an unverified report by a vehicle owner.

ENGINE

i took my car in for an oil change and the tech wouldn’t even take my money because he said the car was a safety issue and it needed to be taken to a hyundai dealership ASAP as he has seen the engine fail or blow up on this model before. on the way to the dealer the engine completely seized in the middle of the road forcing us to stop traffic on the busy road and push it in a near by parking lot.

NHTSA complaint #11723394 — an unverified report by a vehicle owner.

ENGINE

Vehicle started then stalled requiring tow. No initial illumination of warning lamps or messages. Findings upon inspection by independent service center: multiple cylinder misfires (P030100, P030300, P030400, P030200, P030000) and excessive debris buildup on vvt sensor screen. Car uses excess oil- a minimum of 3 qts per 600 miles. No warning lamps or messages occur when car is excessively low on oil.

NHTSA complaint #11722949 — an unverified report by a vehicle owner.

ENGINE

While driving in normal traffic, the engine experienced a sudden and significant loss of power and went into a reduced-power “limp” mode. The check engine light illuminated and the vehicle stored an active P1326 diagnostic trouble code related to the engine/Knock Sensor Detection System (KSDS). Because this occurred in live traffic, the sudden power loss created an unsafe situation that increased the risk of a collision, as the vehicle could not accelerate or keep pace with surrounding vehicles. This issue appears to be directly related to Hyundai Technical Service Bulletin 22-EM-001H-1, which addresses known engine defects and P1326 activation in this model and engine. The vehicle was taken to a Hyundai dealership in West Palm Beach, Florida for inspection, where the code was verified and documentation (including oil change records) was requested. The vehicle has approximately 89,000–90,000 miles. After the dealership inspection, I received an email from Hyundai Motor America Consumer Affairs [XXX] ) stating: “This is Hyundai’s final position in this matter, and we are unable to offer any assistance with regard to this claim.” I believe this position is incorrect, as the symptoms and P1326 activation align with the conditions outlined in TSB 22-EM-001H-1, which Hyundai is supposed to honor when these failures occur. To my knowledge, the vehicle/component has not been inspected by police or insurance representatives. The check engine light and reduced power symptoms first appeared at the time of the incident. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11717243 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING

The contact owns a 2016 Hyundai Sonata. The contact stated that while driving and depressing the accelerator pedal, the vehicle failed to respond or exceed 30 MPH. The contact stated that the speedometer reading was lagging. The contact stated that the vehicle accelerated as intended while depressing the accelerator pedal with more force. The vehicle was taken to an independent mechanic, where the camshaft position sensor was replaced. Additionally, the contact stated that the starter was previously replaced due to the engine's failure to turn over while starting the vehicle. The contact stated that upon switching to Sport Mode and driving 40 MPH, the vehicle jerked and lost motive power. The contact shifted to neutral(N) and was able to pull to the side of the road. The vehicle was able to restart the vehicle, but the vehicle was undrivable. The vehicle was towed to an independent mechanic, where it was determined that the failure could be an electrical failure or that an engine replacement was needed. The vehicle was not repaired. An unknown dealer was notified of the failure, but the vehicle was not diagnosed or repaired due to the cost. The manufacturer was not notified of the failure. The failure mileage was approximately 152,000.

NHTSA complaint #11717361 — an unverified report by a vehicle owner.

ENGINE

Engine failure, cylinder 4 is swimming on oil.

NHTSA complaint #11717012 — an unverified report by a vehicle owner.