FaultScore

Mercedes Benz ML320 fuel system problems

85 of the 1,087 complaints filed about the Mercedes Benz ML320 are about the fuel system — 8% of everything owners reported. The worst model year for it is 1998.

85

Complaints

8%

Share of all complaints

8

Crashes

3

Fires

Fuel & Propulsion complaints by model year

1998 ML320 21 24.7%

Median failure at 58,158 miles

1999 ML320 16 18.8%

Median failure at 64,225 miles

2000 ML320 20 23.5%

Median failure at 50,276 miles

2001 ML320 12 14.1%

Median failure at 54,012 miles

2002 ML320 2 2.4%

Median failure at 89,670 miles

2003 ML320 2 2.4%

Median failure at 100,000 miles

2005 ML320 1 1.2%

Median failure at 290 miles

2007 ML320 2 2.4%

Median failure at 110,000 miles

2009 ML320 9 10.6%

Median failure at 46,500 miles

What owners said

2007 Mercedes Benz ML320 Erie, PA

FUEL/PROPULSION SYSTEM

My 2007 MB ML320 CDI has problem with water entering where spare tire located,after rain or when i use car wash.It builds inside so much water that module for for fuel pump stopped working,all wires were corroded,I paid for repairs from my pocket because MB dealership refused to fix my vehicle even they new MB ML/GL models have issue with water entering spare tire area.Now I find out they have recall with over323,000 ML/GL models.Recall number22v-955.I would like to file this complaint because dealership refuses to cover my previous repairs.Water still entering trunk area,and I have to constantly drain and vacuum trunk area.I hope you will have another recall or add older MB ML/GL to recent recall list.Thanks.

NHTSA complaint #11502631 — an unverified report by a vehicle owner.

2000 Mercedes Benz ML320 at 235,000 miles East Brunswick, NJ

FUEL/PROPULSION SYSTEM

THE METHOD IN WHICH A FUEL TANK IS FASTENED TO THE VEHICLE CHASSIS USES A STEEL STRUT TO SUPPORT A SERIES OF STAINLESS STEEL STRAPS. THE DISSIMILARITY IN METALS USED IN FASTENING THE HARDWARE OF BOTH COMBINED WITH EXPOSURE TO THE ELEMENTS WILL CAUSE THE STRUT TO CORRODE WITHOUT WARNING AND THE FUEL TANK TO DROP ONTO THE ROADWAY WITHOUT PRIOR SYMPTOMS OR WARNING. THE CORROSION AT THE CRITICAL FASTING POINTS IS NOT OBVIOUS WITH ROUTINE INSPECTION. WITH MANY OF THESE VEHICLES MANUFACTURED FROM 1998 THROUGH 2005 STILL ON THE ROAD TODAY, OWNERS SHOULD BE MADE AWARE OF THIS POTENTIAL SAFETY ISSUE.

NHTSA complaint #11337445 — an unverified report by a vehicle owner.

2001 Mercedes Benz ML320 at 200,000 miles Evanston, IL

FUEL/PROPULSION SYSTEM

ECM IS MALFUNCTIONING AND NOT CONTROLLING FUEL INJECTION AND GIVING RANDOM MISFIRE ON CYLINDERS 2, 3, 4, 5, 6. CAUSING CHECK ENGINE LIGHT TO COME ON . CODES 0300, 0302,0303,0304,0305,0306.

NHTSA complaint #11301012 — an unverified report by a vehicle owner.

2000 Mercedes Benz ML320 at 25 miles LOS Angeles, CA 1 injured

FUEL/PROPULSION SYSTEM

AS I NOTICED IN OTHER COMPLAINTS THEY ALL FOCUS IN THE POWER STEERING ISSUES, FUEL / OIL LEAKS AND LOSS, ESP OPTION , ELECTRICAL MAIL FUNCTIONS THAT RELATE WITH THE ECU, PROBLEM WITH THE SHIFTER. ALL THESE ARE SAFETY CONCERNS SINCE ALL THE ABOVE PROBLEMS CAN CAUSE AN ACCIDENT . I HAVE THE SAME PROBLEMS IN MY CAR AND IT IS REALLY DIFFICULT TO OPERATE THE VEHICLE. THE POWER STEERING IS NOT WORKING AS THE CAR IS NOT IN SPEED MOTION UNLESS YOU USE STRENGTH TO TURN THE WHEEL , THE ESP IS NOT WORKING AT ALL , THE SHIFTER IS NOT CHANGING TO DRIVE UNLESS YOU OVERRIDE IT AND THAT'S THE ONLY WAY TO START IT AND THE FUEL ALONG WITH THE OIL IS LEAKING AND ALL THE FLUIDS ARE DISAPPEARING IN NO TIME . ALL THESE ARE SAFETY HAZARDS AND NOT JUST A SIMPLE PROBLEM . THERE SHOULD HAVE BEEN A REPAIR FOR ALL OF THESE ISSUES ASAP FREE OF CHARGE FROM MERCEDES FOR THE OWNERS OF THE PARTICULAR DEFECTIVE VEHICLES . THANK YOU IN ADVANCE

NHTSA complaint #11288070 — an unverified report by a vehicle owner.

1999 Mercedes Benz ML320 at 212,000 miles Clatskanie, OR

FUEL/PROPULSION SYSTEM

THIS IS IN REGARD TO NHTSA ID #10033607, ALSO MERCEDES BENZ SERVICE CAMPAIGN #2009100002 DATED JAN 2010, FOR MODEL 163. MY VEHICLE ISN'T COVERED BY ABOVE MERCEDES SERVICE CAMPAIGN BECAUSE IT'S V-6 MODEL, BUT SHOWING EXACTLY THE SAME SAFETY PROBLEM. I'VE TAKEN AND ATTACHED A FEW PHOTOS OF THE PROBLEM AREA SHOWING SEVERE DAMAGE TO FUEL LINE AND LESS SO TO BRAKE LINE. THE PHOTOS SHOWING SEVERE CHAFING BETWEEN FUEL LINE & BRAKE LINE JUST BELOW MASTER CYLINDER. THE SERVICE CAMPAIGN ONLY COVERS 8 CYLINDER MODELS, BUT MY 6 CYLINDER MODEL IS SHOWING EXACTLY THE SAME CHAFING AT THE SAME AREA. I HAVE NOT EXPERIENCED ANY PROBLEM, BUT JUST NOTICED THIS ISSUE LAST FEW DAYS.

NHTSA complaint #10995430 — an unverified report by a vehicle owner.

2009 Mercedes Benz ML320 at 58,000 miles FT Myers, FL

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2009 MERCEDES-BENZ ML320. AFTER FUELING THE VEHICLE, THE CONTACT NOTICED THAT THE VEHICLE WAS LEAKING FUEL BADLY. THE FIRE DEPARTMENT REMOVED SOME OF THE FUEL BEFORE THE VEHICLE WAS TOWED. THE FAILURE RECURRED FOUR TIMES. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS DIAGNOSED THAT THE FUEL SENDER NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 58,000.

NHTSA complaint #10851411 — an unverified report by a vehicle owner.

2009 Mercedes Benz ML320 at 35,000 miles Brentwood, CA

FUEL/PROPULSION SYSTEM

ENGINE LIGHT CODE RELATED TO DEFECTIVE HEATER ELEMENT IN BLUETEC FLUID TANK. MERCEDES STATES IT IS AN EMISSIONS SYSTEM BUT IS NOT COVERED UNDER EMISSIONS WARRANTY. NO CHANGE IN VEHICLE PERFORMANCE, 35,000 MILES.

NHTSA complaint #10788461 — an unverified report by a vehicle owner.

2009 Mercedes Benz ML320 at 58,331 miles Battle Ground, WA

FUEL SYSTEM, DIESEL

CHECK ENGINE LIGHT WARNING WITH CODE #20BE1B. REPAIR INDICATES NEED OF DIESEL EXHAUST FLUID (DEF) HEATER REPAIR KIT. DIESEL EXHAUST FLUID SYSTEM IS PART OF EMISSIONS SYSTEM. MB DEALERSHIP SAYS NO WARRANTY FOR REPAIR. INTERNET RESEARCH WIDESPREAD PROBLEM WITH DEF SYSTEM AROUND 50,000 MILES.

NHTSA complaint #10672030 — an unverified report by a vehicle owner.

1998 Mercedes Benz ML320 at 131,459 miles MWC, OK

FUEL/PROPULSION SYSTEM

MY BATTERY WAS LOW AND UNKNOWN TO ME THE ML320 FOR THIS YEAR LOSES ITS TRANSPONDER CODES IN THE DAS SECURITY MODULE WHEN YOU TRY TO START THE VEHICLE WITH A LOW BATTERY. THIS IS EVIDENTALLY THE THIRD KEY THAT HAS LOST ITS PROGRAMMING ON MY VEHICLE DUE TO LOW BATTERY VOLTAGE. COST SO FAR IS 499 FOR A KEY, WEEKS WAITING FOR THE KEY FROM GERMANY, AND 300 TO PROGRAM IT ONCE THEY RECIEVE THE KEY. ITS A DEALERSHIP ONLY ITEM SO ITS VERY VERY COSTLY. THIS IS A KNOWN PROBLEM WITH MERCADES AND CHECKING THE FORUMS IT SEEMS THAT EVERYONE THAT HAS 1998-2000 MODEL MERCADES ALL LOSE THEIR TRANSPONDER CODES BETWEEN 129,000 AND 132,000 MILES NO MATTER WHAT.THIS IS AN OBVIOUS MANUFACTURERS DEFECT AND A KNOWN ISSUE THAT SHOULD BE PAID FOR BY MERCADES. I NEVER HAD THESE ISSUES WITH MY TWO 2002 ML500'S BUT I WILL NEVER PURCHASE ANOTHER BENZ IN MY LIFE.

NHTSA complaint #10669353 — an unverified report by a vehicle owner.

2009 Mercedes Benz ML320 at 64,000 miles Richmond, VA

FUEL SYSTEM, DIESEL

VEHICLE WOULD NOT START AFTER BEING PARKED FOR APPROXIMATELY 15 MINUTES. TOWED TO LOCAL MB DEALER, DIAGNOSTICS INDICATED FUEL PUMP FAILURE. FUEL PUMP REPLACED. APPROXIMATE MILEAGE 64000. VEHICLE FAILED TO START ON 4 OTHER OCCASIONS OVER COURSE OF NEXT 8 MONTHS. TWICE THE VEHICLE STARTED THE NEXT DAY. ONCE THE FUEL PUMP RELAY WAS REPLACED. VEHICLE FAILED TO START AGAIN 10/10/14 AND WAS TOWED TO AREA MB DEALER. DIAGNOSTICS INDICATED FUEL PUMP FAILURE AGAIN. FUEL PUMP WAS REPLACED AGAIN! APPROXIMATE MILEAGE 145000. WAITING FOR IT TO LEAVE ME STRANDED AGAIN.

NHTSA complaint #10667306 — an unverified report by a vehicle owner.

2003 Mercedes Benz ML320 at 100,000 miles Missouri City, TX

FUEL/PROPULSION SYSTEM

WHILE DRIVING, WENT OVER BUMP IN ROAD, AND TRUCK IMMEDIATELY LOST SPEED. PRESSURE ON GAS PEDAL WEAKEND. THERE WAS ABSOLUTELY NO ACCELERATION. I PULLED OVER AFTER ALMOST BEING HIT, AND TURNED VEHICLE OFF. RESTARTED AND PULL OVER INTO AUTOZONE TO HAVE THEM HOOK IT UP TO DIAGNOSTIC READER. IT CAME BACK WITH SEVERAL CODES, THAT ALL STATED "THROTTLE PEDAL POSITIONER MALFUNCTION" I HAVE BOUGHT AND REPLACED THIS ITEM 4 TIMES SINCE THIS INCIDENT, AND THE PROBLEM STILL EXISTS. I AM FORCED TO DRIVE THE VEHICLE BECAUSE I HAVE TO GET BACK AND FORTH TO WORK, BUT I'M ALWAYS VERY AFRAID THAT THIS PART IS GOING TO MALFUNCTION WHILE IN A BUSY INTERSECTION OR STREET, AND I ALONG WITH MY KIDS ARE GOING TO BE KILLED. IT HAPPENS AT LEAST TWO TO THREE TIME A WEEK, SOMETIMES MORE.

NHTSA complaint #10594921 — an unverified report by a vehicle owner.

2009 Mercedes Benz ML320 SAN Francisco, CA

FUEL SYSTEM, DIESEL

THIS CAR SHOULD QUALIFY AS A LEMON. WE SPENT OVER $65K ON IT NEW IN JANUARY OF 2009 AND IT HAS EASILY COSTS US $65K TO KEEP IT RUNNING SINCE. SOMETHING SIGNIFICANT BREAKS ON IT EVERY 60 DAYS SINCE OWNING IT. THE TURBO WENT OUT MOST RECENTLY AFTER A BAD OIL SEAL LET OIL INTO IT. $6500! THE CAR MAY HAVE SADLY BEEN CURSED SINCE DAY ONE. OUR SALES PERSON AT MERCEDES BENZ OF SF DIED RIGHT AFTER WE BOUGHT IT. THINGS STARTED TO BREAK IMMEDIATELY AFTER. PEOPLE RAN INTO IT, ETC. IT HAS BEEN THE WORST CAR OWNER EXPERIENCE IN MY LIFE.

NHTSA complaint #10561052 — an unverified report by a vehicle owner.

2009 Mercedes Benz ML320 Tarzana, CA

FUEL SYSTEM, DIESEL

LETTER FROM REGARDING NUMEROUS ISSUES AND TROUBLES HE HAS FACED SINCE THE PURCHASE OF HIS MERCEDES-BENZ VEHICLE, A 2009 ML320 BLUE TEC DIESEL ENGINE SUV; SEEKING ASSISTANCE-HE WOULD LIKE ACKNOWLEDGEMENT OF RECEIPT OF THIS COMPLAINT *TGW THE CONSUMER STATED THE FIRST PROBLEM HE ENCOUNTERED WITH THE VEHICLE WAS IN MAY OF 2010, WITHIN LESS THAN A YEAR OF PURCHASE, WHILE DRIVING, THE GAS GAUGE ALL OF A SUDDEN WENT FROM A HALF TANK OF FUEL, TO READING EMPTY, WHERE AT THAT POINT THE FUEL LIGHT ILLUMINATED. EVEN THOUGH HE KNEW THE TANK WAS NOT EMPTY, HE STOPPED TO THE GAS STATION AND RE-FUELED. HOWEVER, THE TANK CONTINUED TO READ EMPTY. ABOUT AN HOUR LATER, THE NEEDLE MOVED TO THE FULL POSITION. FOUR TO FIVE MONTHS LATER, THE CHECK ENGINE LIGHT ILLUMINATED, ALONG WITH A BLUE WARNING LIGHT. THE VEHICLE WAS TAKEN TO THE DEALER, BUT NOTHING WAS FOUND TO BE WRONG. ON ANOTHER OCCASION, THE VEHICLE LOST ACCELERATION AS THE CONSUMER WAS ATTEMPTING TO GO UPHILL ON AN INCLINE. THE VEHICLE STARTED TO SLOW DOWN IN SPEED. EVEN TRYING TO PUMP THE ACCELERATOR PEDAL DID NOT HELP AND EVENTUALLY THE VEHICLE STARTED TO STALL. THE CONSUMER EXPERIENCED THE SAME FAILURE, SEVERAL MORE TIMES AFTER THAT. THE CHECK ENGINE LIGHT ILLUMINATED SEVERAL OTHER TIMES AS WELL. THE DEALER CHANGED THE ENTIRE COMPUTER MODULE. SOON AFTER, THE TIRE PRESSURE LIGHT ILLUMINATED. ONCE THE TIRES WERE CHECKED, THE LIGHT NO LONGER APPEARED.

NHTSA complaint #10481822 — an unverified report by a vehicle owner.

2001 Mercedes Benz ML320 at 182,741 miles West Richland, WA Fire

FUEL/PROPULSION SYSTEM

REFERENCE ODI 10457817 I HAVE SINCE RECEIVED A LETTER FROM MERCEDES CORP. STATING THE FUEL PUMP FIRE IS DUE TO AGE AND NORMAL WEAR AND TEAR. I ASKED HOW A FIRE INSIDE A FUEL TANK CAN BE NORMAL FOR ANY REASON. THEY WOULD ONLY REPEAT THAT IT WAS NORMAL FOR THE AGE OF THE VEHICLE. I CANNOT GET RID OF THE VEHICLE RIGHT NOW FOR FINANCIAL REASONS . HOWEVER I DON'T HAVE TO LET MY FAMILY RIDE IN IT. PLEASE HELP BECAUSE THIS IS NOT RIGHT. I HAVE THE LETTER FROM MB STATING THE ABOVE.

NHTSA complaint #10460273 — an unverified report by a vehicle owner.

2001 Mercedes Benz ML320 at 182,741 miles West Richland, WA Fire

FUEL SYSTEM, GASOLINE

MY ML320 VEHICLE WAS DRIVEN FOR APPROXIMATELY FIVE HOURS ROUND TRIP THEN PARKED FOR THE EVENING. I ATTEMPTED TO START THE VEHICLE THE FOLLOWING MORNING AND THE VEHICLE WOULD NOT START. AFTER DOING AN EXHAUSTIVE DIAGNOSTIC ON THE VEHICLE. I REMOVED THE FUEL PUMP FROM INSIDE THE FUEL TANK. I SAW THAT THE WIRING HARNESS/CONNECTOR FOR THE HOT LEAD WAS BLACK AND BROWN IN COLOR AND THE PLASTIC AROUND THE HARNESS HAD MELTED. I TOOK PICTURES AND STORED THE PUMP. I EMAILED MERCEDES AND ASKED THEM TO GET BACK WITH ME SINCE MY WIFE AND CHILDREN HAD BEEN IN THE VEHICLE AND THIS IS THE FAMILY VEHICLE. I ALSO READ SEVERAL FORUMS AND COMPLAINTS ON THE INTERNET REFERENCE MERCEDES FUEL PUMPS INCLUDING MY SPECIFIC MODEL. I READ HOW THEY HAVE CAUGHT ON FIRE. I ALSO SAW A PICTURE OF A FUEL PUMP OUT OF A ML 320 IN 2006 THAT HAD CAUGHT FIRE AND ALMOST LOOKED IDENTICAL TO MY FUEL PUMP I HAD REMOVED. I HAVE LOOKED FOR RECALLS AND STILL HAVE NOT HEARD BACK FROM MERCEDES. I AM AT A LOSS ON WHAT TO DO OR IF THERE IS ANYTHING I CAN DO. I WAS TOLD THAT MERCEDES KNOWS ABOUT THIS PROBLEM BUT THAT HEY ARE UNLIKELY TO DO ANYTHING BECAUSE OF THE COST. I WANT TO REPORT THIS IN CASE SOMETHING DOES HAPPEN TO ME AND MY FAMILY. IT WILL BE ON RECORD. THANK YOU FOR YOUR TIME.

NHTSA complaint #10457817 — an unverified report by a vehicle owner.

2007 Mercedes Benz ML320 at 110,000 miles NEW Hope, PA

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 2007 MERCEDES-BENZ ML320 CDI. THE CONTACT STATED THAT THE FUEL TANK FAILED. WHILE A SERVICE STATION ADDED FUEL TO THE VEHICLE, HE NOTICED THAT FUEL WAS LEAKING TO THE GROUND. THE VEHICLE WAS THEN TAKEN TO THE DEALER. THE DEALER INSPECTED THE FUEL TANK AND FOUND A CRACKED ON THE FUEL TANK. THE DEALER STATED THAT THE FUEL TANK WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGES WERE 110,000.

NHTSA complaint #10454652 — an unverified report by a vehicle owner.

2009 Mercedes Benz ML320 at 30,000 miles Newnan, GA

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 2009 MERCEDES BENZ ML320. THE CONTACT STATED THAT FUEL BEGAN TO LEAK FROM UNDER THE VEHICLE WHILE REFUELING. THE CONTACT ALSO STATED THAT THE VEHICLE HAD ITS FUEL FILTER REPLACED BY AN AUTHORIZED DEALER PRIOR TO REFUELING. THE VEHICLE WAS TOWED BACK TO THE DEALER AND A FUEL GASKET WAS REPLACED. THE FAILURE RECURRED APPROXIMATELY TWO MONTHS LATER. THE VEHICLE WAS AGAIN TOWED TO THE DEALER TO BE REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 30,000.

NHTSA complaint #10446581 — an unverified report by a vehicle owner.

2001 Mercedes Benz ML320 at 50,000 miles Olympia, WA

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 2001 MERCEDES BENZ ML320. WHILE DRIVING VARIOUS SPEEDS, THE FUEL GAUGE WOULD READ EMPTY WHEN FUEL TANK WAS FULL. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTICS OR REPAIRS. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 50,000... UPDATED 10/14/11 *BF THE CONSUMER STATED THE GAS GAUGE DOESN'T NOT WORK. UPDATED 10/28/11

NHTSA complaint #10422601 — an unverified report by a vehicle owner.

2001 Mercedes Benz ML320 at 50,000 miles Olympia, WA

FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM

TL* THE CONTACT OWNS A 2001 MERCEDES BENZ ML320. WHILE DRIVING VARIOUS SPEEDS, THE FUEL GAUGE WOULD READ EMPTY WHEN FUEL TANK WAS FULL. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTICS OR REPAIRS. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 50,000... UPDATED 10/14/11 *BF THE CONSUMER STATED THE GAS GAUGE DOESN'T NOT WORK. UPDATED 10/28/11

NHTSA complaint #10422601 — an unverified report by a vehicle owner.

2009 Mercedes Benz ML320 at 15,818 miles Brooklyn, NY

FUEL SYSTEM, GASOLINE

FUEL PUMP FAILURE. THE CAR WAS TOWED TO THE DEALER. THIS IS THE SECOND FUEL PUMP FAILURE IN THE LESS THAN ONE YEAR. DURING THE 2 YEARS OF OWNERSHIP, THE CAR HAS HAD SEVERAL PROBLEMS WITH THE ENGINE STARTING, REQUIRING MULTIPLE TRIPS TO THE DEALER FOR SERVICE. ON MANY OCCASIONS THE CAUSE WAS NOT DETERMINED AND THE VEHICLE WAS RETURNED WITH THE PROBLEM UNRESOLVED. THE VEHICLE WAS PURCHASED NEW AND SERVICED BY THE DEALER,

NHTSA complaint #10417319 — an unverified report by a vehicle owner.

Other Mercedes Benz ML320 problems