FaultScore

1996 Plymouth Grand Voyager brake problems

67 of the 922 complaints about the 1996 Plymouth Grand Voyager are about the braking system — 7% of everything reported for this model year. Half of the failures with a mileage on record happened before 130,500 miles.

B

67

Complaints

2

Crashes

2

Fires

1

Injuries

Exactly what failed

Antilock/Traction Control/Electronic Limited Slip 27 40.3%
Foundation Components 11 16.4%
Master Cylinder 4 6.0%
Service Brakes, Hydraulic 4 6.0%
Disc 3 4.5%
Pads 3 4.5%
Control Unit/Module 2 3.0%
Parking Brake 2 3.0%
Drum 2 3.0%
Conventional 1 1.5%

Brakes across every Plymouth Grand Voyager year

1991 41 11.8%
1992 60 17.3%
1993 94 27.1%
1994 17 4.9%
1996 67 19.3%
1997 12 3.5%
1998 28 8.1%
1999 14 4.0%
2000 14 4.0%

What owners said

Filed with NHTSA, in their own words.

at 205,000 miles Canby, OR

SERVICE BRAKES

AFFECTED COMPONENT: BODY CONTROL MODULE THE BCM CONTROLS THE FOLLOWING: WIPERS, FUEL PUMP, VEHICLE POWER AND MUCH MORE. DURING A RAINY DAY IN OREGON CIRY OREGON, THE BCM FAILED. THE CAR WAS MOVING INTO A PARKING LOT AT LESS THAN 20 MPH. IN THE PARKING LOT WAS A POLICE VEHICLE. WHEN THE BCM FAILED, THE VEHICLE LOST FUEL PRESSURE AND THEREFORE ENGINE POWER THEN POWER BRAKING, POWER STEERING AND THE WIPER CONTROL WENT ERRADIC. I MANAGED TO GET THE VEHICLE STOPPED, NARROWLY MISSING THE POLICE VEHICLE. I HAD NO POWER BRAKES, NO POWER STEERING, AND THE WIPERS STOPPED. THE BCM WAS TO BLAME. HAD THIS OCCURRED AT HIGHWAY SPEEDS, I DON'T LIKE TO THINK WHAT MAY HAVE HAPPENED!!!

NHTSA complaint #11166547 — an unverified report by a vehicle owner.

at 78,000 miles Edgewater, MD

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

TL*THE CONTACT OWNS A 1996 PLYMOUTH GRAND VOYAGER. THE CONTACT STATED THAT HE HAS EXPERIENCED COMPUTERIZED ANTILOCK BRAKE FAILURE SEVERAL TIMES. HE REPLACED THE COMPUTERIZED ANTILOCK BRAKES THREE TIMES. RECENTLY, IN DECEMBER OF 2007, THE CONTACT EXPERIENCED THE FAILURE WHILE DRIVING 55 MPH ON THE HIGHWAY. THERE WAS NO BRAKING POWER, BUT HE WAS ABLE TO COAST THE VEHICLE OFF THE ROAD. THE VEHICLE HAS NOT BEEN REPAIRED. THE DEALER ESTIMATED THAT THE REPAIR WOULD COST $4,000. THE CURRENT AND FAILURE MILEAGES WERE 78,000.

NHTSA complaint #10279371 — an unverified report by a vehicle owner.

at 197,715 miles Pelzer, SC

SERVICE BRAKES, HYDRAULIC

MY TRANSMISSION ,MY STARTER, AIR CON.,BRAKES, DRIVER SIDE WINDOW,BELT, & PULLEY ALL HAVE HAD TO HAVE WORK DONE ON IT BUT NOW I CANT DRIVE MY VAN BECAUSE OF THE TRANSMISSION & I'VE ONLY HAD MY VAN SINCE 03/21/2008.

NHTSA complaint #10239508 — an unverified report by a vehicle owner.

at 120,000 miles Port Clinton, OH

SERVICE BRAKES, HYDRAULIC

ABS PUMP WENT OUT

NHTSA complaint #10069223 — an unverified report by a vehicle owner.

LA Vergne, TN

SERVICE BRAKES, HYDRAULIC

ON BRAKES, HAD TO REPLACE THE BREAK DRUMS AND COMPLETE BRAKE JOB. IN DECEMBER HAD TO HAVE COMPLETE R & R HEAD GASKET REPLACED. HAD HEAD REPLACED THERMOSTAT REPLACED AND RECALL OF CLOCK SPRING, WHICH I HAD TO REPLACE BEFORE I RECEIVED RECALL NOTICE.

NHTSA complaint #10069764 — an unverified report by a vehicle owner.

Ridgefield Park, NJ

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

CONSUMER APPLIED PRESSURE TO THE BRAKE PEDAL AND IT WENT DOWN TO THE FLOOR. VEHICLE STOPPED WITHOUT INCIDENT. CONSUMER CHECKED THE BRAKES, AND FOUND THAT ABS BRAKE SYSTEM WAS LEAKING FLUID.

NHTSA complaint #10059228 — an unverified report by a vehicle owner.

at 141,000 miles Alexandria, LA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM:WHEEL CYLINDERS

THE VAN EXPERIENCED BRAKE FAILURE WHILE DRIVING AT 45 MPH. THE BRAKE PEDAL WENT TO THE FLOOR WHEN IT WAS APPLIED. WHEN THIS OCCURRED, THE VEHICLE FAILED TO STOP IMMEDIATELY, WHICH RESULTED IN EXTENDED STOPPING DISTANCE. THE BRAKE FAILURE WAS CAUSED BY THE REAR BRAKE CYLINDER BURSTING AND LEAKING FLUID. ALSO THERE WAS A GAS SMELL WITHIN THE CABIN OF THE VEHICLE WHEN THE HEAT WAS ON. THE DEALERSHIP INDICATED IT WAS DUE TO A FUEL LEAK WITHIN THE ENGINE COMPARTMENT.

NHTSA complaint #10048533 — an unverified report by a vehicle owner.

at 50,000 miles Dyer, IN

SERVICE BRAKES, HYDRAULIC

DEALER REPLACED FRONT ROTORS AT 50,000 MILES AND AGAIN AT 70,000 MILES. *AK THE FRONT BRAKE ROTORS WERE PITTED AND THE PADS WERE DOWN AND THE REAR BRAKES WERE LESS THAN 200 MILES. THE FRONT BRAKE PADS AND BOTH ROTORS WERE REPLACED, THE DRUMS WERE RESURFACED THE WHEEL CYLINDERS WERE BAD AND WERE REPLACED PER TSB, AND BOTH REAR WHEEL CYLINDERS WAS ALSO REPLACED. THERE WAS A BAD NOISE IN THE LEFT FRONT SIDE AND THE LOUDEST WAS IN THE FRONT WHEEL BEARING AND THE LEFT FRONT WHEEL BEARING WAS REPLACED. *SCC

NHTSA complaint #10037682 — an unverified report by a vehicle owner.

Stewartsville, NJ

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

THE INCIDENT OCCURRED WITH MY WIFE DRIVING THE VEHICLE. MY BROTHER-IN-LAW AND 2 DAUGHTERS, MORGAN 9 YEARS OLD AND MADISON, 5 YEARS OLD, WERE PASSENGERS. THEY WERE TRAVELING WEST ON INTERSTATE 78 IN NEW JERSEY JUST PAST EXIT 11 WHEN THEY SMELLED A SLIGHT UNUSUAL ODOR. AT THIS LOCATION ON THE INTERSTATE IS A MOUNTAIN, KNOWN AS "JUGTOWN MOUNTAIN." MY WIFE PUT HER FOOT ON THE BRAKE TO SLOW DOWN, CONCERNED ABOUT THE ODOR AND FOUND THE BRAKE PEDAL WENT TO THE FLOORBOARD. TRAVELING DOWNHILL AND GAINING SPEED SHE PANICKED BRIEFLY, BUT MANAGED TO GET TO THE RIGHT LANE AND USED THE EMERGENCY BRAKE AND LOWER GEARS TO SLOW THE VEHICLE DOWN. AS THE INTERSTATE LEVELED OUT SHE PULLED THE VEHICLE OVER AND CONTACTED MYSELF AND AAA FOR TOWING SERVICE. WE HAD THE VEHICLE TOWED TO CLINTON CHRYSLER JEEP DODGE IN CLINTON, NJ. AFTER INSPECTING THE VEHICLE THE SERVICE MANAGER INFORMED ME THAT THIS HAPPENS OFTEN TO MANY VEHICLES. HE WAS VERY COURTEOUS AND HELPFUL, BUT I QUESTIONED HIS RESPONSE AS I THOUGHT IT WAS UNUSUAL THAT A CATASTROPHIC FAILURE OF THE VEHICLES BRAKE SYSTEM THAT COULD HAVE RESULTED IN A LIFE THREATENING SITUATION WAS SOMETHING THAT OCCURRED "OFTEN TO MANY VEHICLES." HE FURTHER EXPLAINED THAT MATERIAL CAN BUILD UP IN THE CALIPERS AND HEAT THE BRAKES UP, POTENTIALLY RESULTING IN BRAKE FLUID EVAPORATING. HE ASKED HOW LONG IT WAS SINCE MY LAST BRAKE WORK AND I EXPLAINED TO HIM THE TWO PREVIOUS ROUTINE BRAKE JOBS AND WHEN THE OCCURRED. HE STATED THAT MORE THAN LIKELY I WOULD HAVE TO HAVE BRAKE PADS AND/OR SHOES AGAIN AND THEY WOULD CHECK THE MASTER CYLINDER. WITH THIS BEING THE EXTENT OF MY KNOWLEDGE OF BRAKES I ASKED FOR A PRICE QUOTE TO REPAIR THE VEHICLE.

NHTSA complaint #767380 — an unverified report by a vehicle owner.

NEW Briton, CT

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

EXTENDED STOPPING DISTANCE, BRAKE PEDAL FEELS NORMAL. VEHICLE HAS NOT BEEN EXAMINED BY DEALER.

NHTSA complaint #8012868 — an unverified report by a vehicle owner.

Newport, VT

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

LEFT REAR VALVE BLOCK ASSEMBLY FAILED FOR ANTI-LOCK BRAKE SYSTEM. ONE PISTON BLEW OUT, CAUSING CONSUMER NOT TO HAVE ANY BRAKES.

NHTSA complaint #785803 — an unverified report by a vehicle owner.

Valdosta, GA Fire

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

THE ENGINE COMPARTMENT CAUGHT ON FIRE WHILE DRIVING DUE TO THE FAILURE OF THE MASTER CYLINDER, CLAIM# 113849935 NLM

NHTSA complaint #6900685 — an unverified report by a vehicle owner.

Norristown, PA

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

WHILE DRIVING WOULD STEP ON BRAKE PEDAL TO STOP VEHICLE, BUT BRAKES WILL NOT ACTIVATE ON TIME. HAD CONTACTED DEALER. PLEASE PROVIDE MORE INFORMATION.

NHTSA complaint #8005645 — an unverified report by a vehicle owner.

Pittsburgh, PA

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

VEHICLE WAS GOING 45MPH THROUGH A TUNNEL WHEN THE BRAKE PEDAL STARTED BOUCING BACK AND FORTH WHILE CONSUMER WAS ACCELERATING. ABS LIGHT WAS NOT ILLUMINATED. BEFORE APPLYING BRAKES THE ABS SEEM TO HAVE DISENGAGED AND BACK TO NORMAL. VEHICLE HAS BEEN IN 4-5 TIMES REGARDING THE ABS.

NHTSA complaint #8005388 — an unverified report by a vehicle owner.

Valdosta, GA Fire

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

THE ENGINE COMPARTMENT CAUGHT ON FIRE WHILE DRIVING DUE TO THE FAILURE OF THE MASTER CYLINDER, CLAIM# 113849935 NLM

NHTSA complaint #6900685 — an unverified report by a vehicle owner.

Newport, VT

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

LEFT REAR VALVE BLOCK ASSEMBLY FAILED FOR ANTI-LOCK BRAKE SYSTEM. ONE PISTON BLEW OUT, CAUSING CONSUMER NOT TO HAVE ANY BRAKES.

NHTSA complaint #785803 — an unverified report by a vehicle owner.

Erie, PA

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

LIGHT CAME ON FOR THE AIRBAGS AND BRAKES. THEN, WINDSHIELD WIPERS WOULDN'T WORK. DEALERSHIP IS AWARE OF THE PROBLEM.*AK *TT CONSUMER STATES THAT OTHER ELECTRICALLY RELATED COMPONENTS LIKE THE WINDOWS FAILED AS WELL, THE DEALER COULD NOT FIND WHAT WAS CAUSING THE PROBLEM. *SLC

NHTSA complaint #8000788 — an unverified report by a vehicle owner.

Durham, NC

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

SINCE PURCHASE IN 1996, THE ABS FAILURE LIGHT HAS REPEATEDLY COME ON. THERE IS ALMOST ALWAYS SOME TYPE OF "BUZZING SOUND" WHEN THIS OCCURS. THERE HAVE BEEN REPEATED REPAIRS WHICH WERE DONE UNDER WARRANTY AND FOR WHICH I PAID. EACH TIME, IT WAS INDICATEDTO ME THAT THERE WAS SOME TYPE OF "YOKE" AROUND THE STEERING COLUMN NEAR THE FIREWALL WHICH 'HAD TO BE REPLACED'. NOW, WHEN THE VEHICLE IS STARTED, THE BUZZING AND LIGHT EVENT(S) OCCUR INSTANTLY, WITH THE ABS LIGHT STAYING ON WHILE THE VEHICLE IS IN OPERATION. I'VE BEEN TOLD 'NOT TO WORRY' BY THE DEALER SINCE I STILL HAVE BRAKES. YES, I HAVE CONVENTIONAL BRAKES REMAINING, BUT I ALSO HAVE A NOTICABLE DECREASE IN BRAKING ABILITY, ESPECIALLY IN 'SHORT STOP' CONDITIONS. THE ISSUE I HAVE WITH THE WINDSHIELD WIPERS SEEMS TO GO HAND IN HAND WITH THIS ABS PROBLEM. THE WIPERS JUST 'COME ON' ON BEAUTIFUL, SUNNY DAYS. I HAVE MADE ALL THE TRIPS I INTEND TO MAKE TO A SERVICE DEPARTMENT WHICH TELLS ME THIS ISN'T COVERED BY WARRANTY. EITHER THERE IS A TRUE DEFECT OR SOMEONE DOES NOT HAVE THE COMPETENCE TO FIX THE PROBLEMS.

NHTSA complaint #752406 — an unverified report by a vehicle owner.

Aurora, CO

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC

BRAKES HAS A GRINDING WHEN STARTING TO STOP. HAS NOT HAD A PROBLEM STOPPING.

NHTSA complaint #893740 — an unverified report by a vehicle owner.

Hamburg, NJ

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

CONSUMER HAD FRONT END PROBLEMS SINCE PURCHASE, NOISE MOSTLY. WHILE DRIVING 55 MPH THERE WAS A LOUD BANG, VEHICLE BEGAN STRUT HOUSING BRACKET THAT HOLDS THE STABILISER LINK BROKE OFF, CAUSING IT TO CUT INTO TIRE. NO FLAT. STRUTS HAD BEEN REPLACED TWICE PRIOR TO THIS .*AK STUTS HAVE BEEN REPLACED A TOTAL OF SIX TIMES AS WELL AS FRONT COIL SPRING, ALSO WHEN GAS TANK WAS FULL IT LEAKED ONTO THE GROUND FUEL TANK WAS REPLACED, STEERING MAKES A NOISE WHEN TURNING, SUSPENSION MAKES A LOT OF NOISE, WHEEL BEARING MSKING A NOSIE,RACK AND PINION WAS REPLACED, VEHICLE PULLS TO RIGHT,SWAYAR LINKS WERE REPLACED,CLOCK SPRING WAS REPLACED,WHEN A/C IS ON THE COMPRESSOR ENGAGES LOUD SOUND,WINDSHIELD FALLING APART,ROTORS WERE REPLACED,INTERMITTENLY WIPERS TURN ON BY THEMSELVES, ENGINE MAKES A SEVER NOISE,STABILIZER BAR BROKE.

NHTSA complaint #892712 — an unverified report by a vehicle owner.

Salt Lake City, UT

PARKING BRAKE:CONVENTIONAL

AIRBAG LIGHT CAME ON/CRIUSE CONTROL STOPPED WORKING. DEALER REPLACED CLOCK SPRING ASSEMBLY. AT SAME TIME ENGINE CHECK LIGHT CAME ON. DEALER REPLACED OXYGEN SENSOR. ALSO, TRANSMISSION WENT OUT AT 10400 MILES, AND EMERGENCY BRAKE HAD TO BE REPLACED 3 TIMES. *AK

NHTSA complaint #883694 — an unverified report by a vehicle owner.

Artesia, CA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS

NEW BRAKE SHOES WERE INSTALLED DUE TO THEM BEING WORN. *SLC

NHTSA complaint #558270 — an unverified report by a vehicle owner.

Depere, WI

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE

ABS CONTROL MODE SOLENOID SENSOR SEPARATED, RESULTING IN LOSS OF BRAKES. MANUFACTUER HAS BEEN NOTIFIED.

NHTSA complaint #878482 — an unverified report by a vehicle owner.

BEN Lomond, CA

PARKING BRAKE

EMERGENCY BRAKE FAILED, DEALER INSTALLED EMERGENCY BRAKE LATCH. *SLC

NHTSA complaint #555401 — an unverified report by a vehicle owner.

BEN Lomond, CA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

NOISE COMING FROM FRONT AND REAR BRAKES, BRAKE PADS WERE REPLACED AND ROTORS WERE TURNED, BRAKE DRUMS WERE REPLACED DUE TO TSB. *SLC

NHTSA complaint #555401 — an unverified report by a vehicle owner.

Dayton, OH

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC

TWO TRANSMISSION FAILURES. TRANSMISSION HAD TO BE REPLACED DUE TO HESITATION/SLIPPAGES. ALSO, EXPERIENCED A PROBLEM WITH EXCESSIVE WEAR OF FRONT BRAKE PADS DUE TO PITTED/CORROSIVE ROTORS. DEALER/MANUFACTURER WERE NOTIFIED?

NHTSA complaint #865372 — an unverified report by a vehicle owner.

Hermitage, TN

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

THIS VAN HAS HAD MANY DEFECTS, THE SERVICE TECH. SAID ALL THE BRAKE COMPONETS WERE GOING TO BE DAMAGED AND I HAD ONLY HEAR THE NOISE FOR TWO DAYS. THE SHOES WERE DAMAGING THE DRUMS AND WERE ATTACHED TO THE DRUM, AND THEY HAD TO BEAT ON THEM FOR AT LEAST A HOUR TO GET THEM OFF, THE SHOES WERE HAD THE RIVETS MISSING ON MOST OF THEM. THEY WERE CAUSING OTHER BRAKE CONPONETS TO COME LOOSE, THIS WAS WAY TO EARLY FOR BACK BRAKE SHOES TO FAIL AND DAMAGE ALL THESE PARTS. IT COULD HAVE CAUSED ME TO HAVE AND ACCIDENT.

NHTSA complaint #724532 — an unverified report by a vehicle owner.

Simpsonville, SC

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

DESPITE SEVERAL DEALERSHIP "FIXES" GAS TANK SHIFTS AND THUMPS WHEN ACCELERATING OR STOPPING SHARPLY. ALL ELECTRIC DOOR LOCKS HAD TO BE REPLACED DUE TO ELECTRICAL "VIBRATION"-TYPE NOISES WHEN ACTIVATING. REAR BRAKES HAVE "HUMMED" WHEN LIGHTLY BRAKING SINCE NEW. PROBLEM EVOLVED INTO SURGING. NEEDED A COMPLETE BRAKE JOB AT 40,000 MILES DUE, I BELIEVE, TO LACK OF DEALERSHIP FIX BEFORE HAND.

NHTSA complaint #723681 — an unverified report by a vehicle owner.

Manassa, VA

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

VEHICLE HAS BEEN EXPERIENCING PROBLEM WITH WINDSHIELD WIPERS OPERATING INTERMITTENTLY WHILE IN THE OFF MODE. ALSO, ABS SENSOR LIGHT REMAINED ON. DEALER NOTIFIED, AND INFORMED CONSUMER THAT VEHICLE WAS NOT COVERED UNDER A MANUFACTURER'S RECALL, AND REPAIRS WOULD ONLY BE MADE AT CONSUMER'S COST.

NHTSA complaint #857525 — an unverified report by a vehicle owner.

Granite City, IL

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

BRAKES FAILED. YH

NHTSA complaint #550166 — an unverified report by a vehicle owner.

Other 1996 Plymouth Grand Voyager problems

← Full 1996 Plymouth Grand Voyager report